CLASSIFICATION OF PIPE LINE (RISING MAIN)

Name of Work:- Prov. LWSS to to Madanpur Thana & Mehrka etc.in Tehsil Nurpur District Kangra (2nd-stage)

DATA:
Max. (design )discharge = 567.570 Kld As per IS:1239:- As per IS:3589:-
Dia of Pipe line (internal) = 80.00 mm Outer Dia of pipeline = 89.50 mm Outer dia of Pipe = XXX mm Grade Yld Str.(Mpa)
RD of End (delivery)Pt. = 1578.00 m Wall thk: (H) = GI (H) GI (M) Yeild strength = 195.00 Mpa 330 195
RL of End (delivery Pt. = 678.10 m 5.00 mm 4.00 mm S = 60% yield Str. = 117.00 Mpa 410 235
Mill Tolerance = 10.0 % Min. thk. Of Pipe wall = 4.5 mm Values of 'E' (W.S. Manual Table6.7)
Co-eff.of pipe friction , 'C' = 100.00 Fibre Stress,S= 1/3x320 = 106.67 Mpa Mill Tolerance = 10.0 % Steel pipe 2.10E+10
Corrosion allowance (thk)= 1.5 mm Grade Fibre Stress Ductile Iron 1.70E+10
Avr. Pipe thk. (Assumed) = 4.5 mm (for water Hammer effect) Outer Dia of pipeline = XXX mm 170 102 C.I. Pipe 7.50E+10
Mod.of elasticity of pipe = 2.10E+10 Kg/m2 Joint Efficiency, JE = 0.85 Fibre Stress (Yst210) Std. S = = 124.00 Mpa 210 124 P.V.C. 3.00E+10
Wave velocity, C = 1314.47 m/sec Mill tolerance = 12.50 % 240 145
<-------------- DATA ------------------>
R.D. Field Test Pr. (Design Pr.)
Water
Hammer

head (i/c 3.0 m

R.L. of Tl. Length Wall thk.(Barlow equ) Wall Thk i/c Recommended Pipe Flange Table Pipe to be

Pressure
Working
Pipe Line (name)

Min. Wall thk.

Tol. Frictional

Lower of Pipe Max Static Design t =P.D /(2.S.JE) tolerance & (IS:6392) provided

Residual
From To Wall thk. Type and Class of Pipe

1.5 x (6 +8)
Losses

head)

(6 +7 +8)
1.5 x (8)
(1st) (2nd Pt) Point (1st line (for Pr., P= corroson allowan. Line Refer
Pt) losses) Max. IS: Working Pr.in
IS: IS:
(11,12,13 2/3 x 358 (15) From RD To RD
1239 1978 IS: IS: IS:
) (14) 9
1239 3589 1978
(m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (mm) (mm) (mm) (mm) (mm) Use Losses

Rising 0 1020 556.10 1578 66.5525 175.113 125.00 287.33 187.5 366.67 366.67 244.4 1.81 ### ### 3.49 ### ### ... 4.50 GI pipe (Medium) 23 28 0 to 1020 mm MSERW Pipe (IS:1978)
Main 1020 1578 640.10 558 23.5338 175.113 41.00 96.80 61.5 239.647 239.65 159.8 1.18 ### ### 2.80 ### ### ... 4.50 GI pipe (Medium) 17 17 1020 to 1578 mm MSERW Pipe
23.5337768
(IS:3589)
1578 1578 678.10 0 0 175.113 3.00 4.50 4.5 178.113 178.11 118.7 0.88 ### ### 2.47 ### ### ... 4.85 GI pipe (Medium) 17 17 1578 to 1578 MS Tube- Lig 0
MS Tube- Me 0
 Economical Dia Statement and Design of Pumping Machinary

Name of Work :- Prov. LWSS to to Madanpur Thana & Mehrka etc.in Tehsil Nurpur District Kangra (2nd-stage)
DATA:
1) Length of pumping(Rising) main = 1578.00 m Length of Delivery/Col. pipe= 0 m T. Length = 1578.00 12) Value of `C' = 100 RATES FOR G.I. PIPES
2) R.L. of discharge (last) point = 678.10 m; Pipe class = S [S =>Spl.,H =>Heavy & M =>Med] 13) Cost of pumping unit per KW = Rs 6000 /= Per KW Dia Medium Heavy Special
3) R.L.of Pump Shaft /central axis= 556.10 m Start dia = 65 14) Rate of Interest 8.50 32 145.10 165.05 206.31
4) Low Water level in sump well = 556.10 m .'. T Static head +3m res.head= 125.00 m 15) Life of elec.motor & pump set = 15 years 40 160.20 184.05 230.06
5) Pumping hrs.@ the end of 15Yrs.= 8.00 hrs 16) Energy charges per unit = Rs. 3.10 /= Per KW 50 208.20 240.55 300.69
6) No.of working Pumpsets provided= 1.00 & Standby= 1 [1=100%,0.5=50% &0=nil stdby] 17) Water available from Other Source = 0 Lt/Day 65 256.30 297.15 371.44
7) Construction Period = 3 yrs. 80 308.70 358.15 447.69
8) Percentage rate of increase = 1.75% 100 435.75 503.20 684.35
CALCULATION OF ULTIMATE POPULATION Population Input CALCULATION OF WATER REQUIREMENT:
Person Students+HOSPTL Hostel Hotel Employee Pilgrim 7) Initial Total Water Requirement. = 126220 Lt/Day 125 544.80 617.35 771.69
9) Water requirement per capita per day= 70 10 450 135 180 45 10 8) Initial Net Water Requirement. Q1= 126220 Lt/Day 150 665.20 728.60 910.75
10) Population as per Census 2001 1530 9) Intermed. Total Water Requirement = 157710 Lt/Day Spl.Class
11) Present population in 2007 1691 154 0 0 0 0 10) Intermed. Net Water Requirement, Q2=* 157710 Lt/Day (for P/M) 200 1092.90 1092.90
CALCULATIONS: 11) Ultimate Total Water Requirement = 189190 Lt/Day 250 1311.48 1311.48
1 Popu.i/c Const. Period = 2010 1780 162 0 0 0 0 0 12) Ultimate Net Water Requirement, Q3= 189190 Lt/Day= 189.19 300 1573.78
2 Int . Popu.after15 yrs = 2025 2224 203 0 0 0 0 0 13) Combined efficency of pumpset = 0.60 Kld 350 1888.54
3 Ult. Popu.after 30 years = 2040 2668 243 0 0 0 0 0 400 2266.25
1ST 15 YRS. 2ND 15 YRS 1ST 15 YRS. 2ND 15 YRS 450 2719.50
4 Discharge at installation = 0.126 mld 0.16 17) Avg.hrs of pumping avg. discharge 7.20 7.33 500 3263.40
5 Discharge at the end of 15 Yrs.= 0.158 mld 0.19 18) KW. required per m Head = 0.089 0.107
6 Average dicharge = 0.142 mld 0.17 19) Annual Energy charges per KW = 8153.65 8304.36

S. PIPE FRICTION HEAD VELOCITY Total head (m.) for 1578.00 m. length 1st stage flow 2nd stage flow Cost of Pipe First Stage Economics Second Stage Economics Overall Dia for
N. SIZE Loss /1000 mtr In m/s including 125.00 125.00 m. static head 0.16 mld 0.19 mld 1578.00 Mtr. Annual Capitalised Total Annual Capitalised Initial Capital Cost for which
in --------------- -------------------- --------------- --------------- --------------- ----------- ------------- ---------------- ------------------ ---------------- --------------- --------------- ------------- --------------- ---------------- ------------- Energy Energy Capitalised Energy Energy Investment for 30 Yrs. cost is
mm 1st 2nd 1st 2nd 1st stage TOTAL 2nd stage TOTAL KW 1 Cost of KW 2 Pump COST Total Cost Cost Cost Cost Cost P/Set & annual minimum
stage stage stage stage FRICTION OTHER HEAD FRICTION OTHER HEAD Reqd.i/e Pump Reqd.i/e Cost IN per Cost Elect Charges
flow flow flow flow LOSSES LOSSES H1 LOSSES LOSSES H2 Standby (Ths.Rs) Standby (Ths.Rs) metre (Th.Rs) (Th.Rs) (Th.Rs) (Ths.Rs) (Ths.Rs) (Ths.Rs) (Ths.Rs) (Ths.Rs)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 65 82.77 115.94 1.65 1.98 130.61 13.06 268.68 182.96 18.30 326.26 48.08 288.49 70.04 420.24 371.44 586.13 196.02 1627.78 2502.40 290.82 2415.02 833.96 3336.36 0
2 80 30.11 42.18 1.09 1.31 47.51 4.75 177.26 66.55 6.66 198.21 31.72 190.33 42.55 255.30 447.69 706.45 129.33 1073.95 1970.74 176.68 1467.17 506.65 2477.38 80
3 100 10.16 14.23 0.70 0.84 16.03 1.60 142.63 22.45 2.24 149.69 25.52 153.14 32.14 192.81 684.35 1079.90 104.06 864.12 2097.16 133.43 1108.05 382.64 2479.80 0
4 125 3.43 4.80 0.45 0.54 5.41 0.54 130.95 7.57 0.76 133.33 23.43 140.60 28.62 171.74 771.69 1217.73 95.53 793.34 2151.67 118.85 986.92 340.81 2492.47 0
5 150 1.41 1.97 0.31 0.37 2.22 0.22 127.45 3.12 0.31 128.43 22.81 136.84 27.57 165.42 910.75 1437.16 92.98 772.14 2346.15 114.48 950.64 328.28 2674.43 0
TABLE shows that the most economical size of main = 80 mm Dia Pipe
* DESIGN OF B.H.P. OF PUMPING MACHINARY *
DESIGN CALCULATIONS :--
DESIGN DATA 1 Total pipe length i/c 10% for bends etc 1736 6 Losses of head on delivery side:
1 Suction & delivery components: Suction Side | Delivery Side 2 Design Discharge (carrying capacity) 474.34 KLd a) Due to friction in delivery pipe= 0.242 m
a) Dia of pipes : 80 80.00 mm 3 Design discharge per Pump 474.34 KLd b) Loss in reflux valve = 0.140 m | v' = 1.09
b) Length of pipe : 0.00 8.00 m 4 Losses in suction side: c) Loss in sluice valve = 0.012 m|
c) Nos. of `Bends' provided : 1 1.00 no. a) Frictional losses in suction pipe 0.000 m d) Losses in bends = 0.134 m |v^2/2g= 0.06
2 Dia of rising main = 80 mm b) Loss of head at entrance 0.047 m |Assuming e) Losses in Tee = 0.000 m|
3 Static Delivery Lift = 122.00 m (From PSL to delivery pt.) c) Lossin of head in foot valve 0.091 m | K =0.78 7 Total losses in delivery side = 0.527 m
4 Static suction lift (from pump = 0.00 m .`.Tl.head = 122.00 m d) Loss of head in bends 0.134 m |v= 1.09 8 Frictional losses in rising main = 52.51 m
-shaft level to LWL.) e)Losses due to i)Vapour tension 0.240 m |v^2/2g a) Exit losses = 0.06 m|v = 1.09
5 Peak water requirement /Day = 1.83 lps say 1.83 lps ii)Altitude,@ 1.15 m/1000m above MSL 0.575 m|= 0.06 b) Residual head = 3.00 |
6 Pumping hours = 8 Hours ( 158.11 Kld) iii) Velocity head 0.061 m 9 Total head to work out BHP = 178.43 m
7 No. of pumping sets = 1 no. & 1.00 no. Standby iv) Low barometer 0.370 m 10 Total BHP of pumps reqd. @ 60% eff.= 21.77 HP
8 Length of rising main = 1578 m 5 Total loss of head on suction side: 11 BHP of each pump required >>> = 21.77 HP + 15 25.03
9 Level of P/Station above M.S.L.= 500 m a) For calculating NPSHA 1.518 m 12 NPSH available = 8.81 m 25.00
10 Coeff. of roughness of pipes,C = 100 b) For calculating B.H.P. 0.333 m PUMP DESIGN OUTPUT
Use total 2 Sets of 25.00 HP each i/c 1 Stand-by
Note: NPSHR should always be less than NPSHA by at least 0.60 m Duty per Pump: a) Capacity= 5.49 lps b)Total head = 178.43 m

___ _____ _________ ____________ _________ _________ _________ _______ ________ __________ ___________ _________ _________ _________ ________ _________ __________ ________ ________ _________ ___________ _________ _________ ____________ ________ __ _______
Total head

DIAMETER MEDIUM HEAVY SPECIAL

65.00 0.00 0.00 1578.00
80.00 0.00 0.00 1578.00
100.00 1548.93 398.30 -369.22
125.00 1687.11 433.83 -542.94
150.00 1733.43 445.74 -601.17
0.00 0.00 0.00 1578.00
#REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF!

256.30 297.15 371.44

308.70 358.15 447.69
435.75 503.20 684.35
544.80 617.35 771.69
665.20 728.60 910.75
#REF! #REF! #REF!
#REF! #REF! #REF!
#REF! #REF! #REF!
#REF! #REF! #REF!
 DIA DIA
32.00 40.00 32.00 25.00
40.00 50.00 40.00 32.00
50.00 65.00 50.00 40.00
65.00 80.00 65.00 50.00
80.00 100.00 80.00 65.00
100.00 125.00 100.00 80.00
125.00 150.00 125.00 100.00

150.00 200.00 150.00 125.00

200.00 250.00 200.00 150.00
250.00 300.00 250.00 200.00
300.00 350.00 300.00 250.00
350.00 400.00 350.00 300.00

400.00 450.00 400.00 350.00

450.00 500.00 450.00 400.00
500.00 550.00 500.00 450.00
550.00 600.00 550.00 500.00
600.00 650.00 600.00 550.00

Motor H.P. (P-506/Bajwa)

H.P. KW H.P. For Submersible Pump:
(KVAr)
3.00 2.25 60.00 Suction & delivery components: Suction Side| Delivery Side
5.00 70.00 a) Dia of pipes same as R/Masame as R/Main
7.50 80.00 b) Length of pipe 0.00 m Actual, upto P/House
10.00 90.00 c) Nos. of `Bends' provided 0.00 No 1.00 No.
12.50 100.00
15.00 110.00
17.50 * 120.00
20.00 130.00
25.00 140.00
30.00 150.00
35.00 175.00
40.00 200.00
45.00 225.00
50.00 250.00

1KW = (0.75)H.P. !