CLASSIFICATION OF PIPE LINE (RISING MAIN)

Name of Work:- Prov. WSS to PC Hab.(0-10 lpcd)C.V.Tikker Rajput under WSS Tikker Kanol in Tehsil Dehra ( R/main 2nd Stage)

DATA:
Max. (design )discharge = 663.450 Kld As per IS:1239:- As per IS:3589:-
Dia of Pipe line (internal) = 80.00 mm Outer Dia of pipeline = 114.19 mm Outer dia of Pipe = XXX mm Grade Yld Str.(Mpa)
RD of End (delivery)Pt. = 900.00 m Wall thk: (H) = GI (H) GI (M) Yeild strength = 195.00 Mpa 330 195
RL of End (delivery Pt. = 353.20 m 5.40 mm 4.50 mm S = 60% yield Str. = 117.00 Mpa 410 235
Mill Tolerance = 10.0 % Min. thk. Of Pipe wall = 4.5 mm Values of 'E' (W.S. Manual Table6.7)
Co-eff.of pipe friction , 'C' = 100.00 Fibre Stress,S= 1/3x320 = 106.67 Mpa Mill Tolerance = 10.0 % Steel pipe 2.10E+10
Corrosion allowance (thk)= 1.5 mm Grade Fibre Stress Ductile Iron 1.70E+10
Avr. Pipe thk. (Assumed) = 4.5 mm (for water Hammer effect) Outer Dia of pipeline = XXX mm 170 102 C.I. Pipe 7.50E+10
Mod.of elasticity of pipe = 2.10E+10 Kg/m2 Joint Efficiency, JE = 0.85 Fibre Stress (Yst210) Std. S = = 124.00 Mpa 210 124 P.V.C. 3.00E+10
Wave velocity, C = 1314.47 m/sec Mill tolerance = 12.50 % 240 145
<-------------- DATA ------------------>
R.D. Field Test Pr. (Design Pr.)
Water
Hammer

head (i/c 3.0 m

R.L. of Tl. Length Wall thk.(Barlow equ) Wall Thk i/c Recommended Pipe Flange Table Pipe to be

Pressure
Working
Pipe Line (name)

Tol. Frictional

Min. Wall thk.

Max Static
Lower of Pipe Design t =P.D /(2.S.JE) tolerance & (IS:6392) provided

Residual
From To Wall thk. Type and Class of Pipe

1.5 x (6 +8)
Losses

(6 +7 +8)
head)

1.5 x (8)
(1st) (2nd Pt) Point (1st line (for Pr., P= corroson allowan. Line Refer
Pt) losses) Max. IS: Working Pr.in
IS: IS:
(11,12,13 2/3 x 358 (15) From RD To RD
1239 1978 IS: IS: IS:
) (14) 9
1239 3589 1978
(m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (mm) (mm) (mm) (mm) (mm) Use Losses

Rising
Main Since the Existing Rising Main of 80 mm dia is in good working condition & need not to be replaced ,hence classification of pipe not evolved
Stage-2
 Economical Dia Statement and Design of Pumping Machinary

Name of Work :- Imp.of LWSS Sanjwan( SH; Aug. to group of village Sanjwan Malal Rajgir and Roal Nallah in Tehsil Indora (Rising/main 2nd Stage)
DATA:
1) Length of pumping(Rising) main = 900.00 m Length of Delivery/Col. pipe= 0 m T. Length = 900.00 12) Value of `C' = 100 RATES FOR G.I. PIPES DIA DIA
2) R.L. of discharge (last) point = 353.20 m; Pipe class = H [S =>Spl.,H =>Heavy & M =>Med] 13) Cost of pumping unit per KW = Rs 6000 /= Per KW Dia Medium Heavy Special 32.00 40.00 32.00 25.00
3) R.L.of Pump Shaft /central axis= 320.10 m Start dia = 50 14) Rate of Interest 8.50 32 145.10 165.05 206.31 40.00 50.00 40.00 32.00
4) Low Water level in sump well = 320.10 m .'. T Static head +3m res.head= 36.10 m 15) Life of elec.motor & pump set = 15 years 40 160.20 184.05 230.06 50.00 65.00 50.00 40.00
5) Pumping hrs.@ the end of 15Yrs.= 8.00 hrs 16) Energy charges per unit = Rs. 3.10 /= Per KW 50 208.20 240.55 300.69 65.00 80.00 65.00 50.00
6) No.of working Pumpsets provided= 1.00 & Standby= 1 [1=100%,0.5=50% &0=nil stdby] 17) Water available from Other Source 0 Lt/Day 65 256.30 297.15 371.44 80.00 100.00 80.00 65.00
7) Construction Period = 3 yrs. ( 75%of LPD of Existing water Source i.e 0 litres/day) 80 0.00 0.00 0.00 100.00 125.00 100.00 80.00
8) Percentage rate of increase = 1.75% 100 435.75 503.20 629.00 125.00 150.00 125.00 100.00
CALCULATION OF ULTIMATE POPULATION Population Input CALCULATION OF WATER REQUIREMENT:
Person Students+HOSPTL Hostel Hotel Employee Pilgrim 7) Initial Total Water Requirement. = 147550 Lt/Day 125 544.80 617.35 771.69 150.00 200.00 150.00 125.00
9) Water requirement per capita per day= 70 10 450 135 180 45 10 8) Initial Net Water Requirement. Q1= 147550 Lt/Day 150 665.20 728.60 910.75 200.00 250.00 200.00 150.00
10) Population as per Census 2001 1795 9) Intermed. Total Water Requirement = 184390 Lt/Day Spl.Class 250.00 300.00 250.00 200.00
11) Present population in 2007 1983 139 0 0 0 0 10) Intermed. Net Water Requirement, Q2=* 184390 Lt/Day (for P/M) 200 1092.90 1092.90 300.00 350.00 300.00 250.00
CALCULATIONS: 11) Ultimate Total Water Requirement = 221150 Lt/Day 250 1311.48 1311.48 350.00 400.00 350.00 300.00
1 Popu.i/c Const. Period = 2010 2087 146 0 0 0 0 0 12) Ultimate Net Water Requirement, Q3= 221150 Lt/Day= 221.15 300 1573.78
2 Int . Popu.after15 yrs = 2025 2608 183 0 0 0 0 0 13) Combined efficency of pumpset = 0.60 Kld 350 1888.54 400.00 450.00 400.00 350.00
3 Ult. Popu.after 30 years = 2040 3128 219 0 0 0 0 0 400 2266.25 450.00 500.00 450.00 400.00
1ST 15 YRS. 2ND 15 YRS 1ST 15 YRS. 2ND 15 YRS 450 2719.50 500.00 550.00 500.00 450.00
4 Discharge at installation = 0.148 mld 0.18 17) Avg.hrs of pumping avg. discharge 7.20 7.34 500 3263.40 550.00 600.00 550.00 500.00
5 Discharge at the end of 15 Yrs.= 0.184 mld 0.22 18) KW. required per m Head = 0.105 0.125 600.00 650.00 600.00 550.00
6 Average dicharge = 0.166 mld 0.20 19) Annual Energy charges per KW = 8153.09 8305.14

S. PIPE FRICTION HEAD VELOCITY Total head (m.) for 900.00 m. length 1st stage flow 2nd stage flow Cost of Pipe First Stage Economics Second Stage Economics Overall Dia for
N. SIZE Loss /1000 mtr In m/s including 36.10 36.10 m. static head 0.18 mld 0.22 mld 900.00 Mtr. Annual Capitalised Total Annual Capitalised Initial Capital Cost for which
in --------------- -------------------- --------------- --------------- --------------- ------------ ------------- ---------------- ------------------ ---------------- --------------- --------------- -------------- --------------- ---------------- ------------- Energy Energy Capitalised Energy Energy Investment for 30 Yrs. cost is
mm 1st 2nd 1st 2nd 1st stage TOTAL 2nd stage TOTAL KW 1 Cost of KW 2 Pump COST Total Cost Cost Cost Cost Cost P/Set & annual minimum
stage stage stage stage FRICTION OTHER HEAD FRICTION OTHER HEAD Reqd.i/e Pump Reqd.i/e Cost IN per Cost Elect Charges
flow flow flow flow LOSSES LOSSES H1 LOSSES LOSSES H2 Standby (Ths.Rs) Standby (Ths.Rs) metre (Th.Rs) (Th.Rs) (Th.Rs) (Ths.Rs) (Ths.Rs) (Ths.Rs) (Ths.Rs) (Ths.Rs)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 50 396.76 555.56 3.26 3.91 357.09 35.71 428.89 500.01 50.00 586.11 89.74 538.42 147.08 882.47 240.55 216.50 365.82 3037.84 3792.76 610.75 5071.84 1751.40 5544.16 0
2 65 110.56 154.81 1.93 2.31 99.50 9.95 145.55 139.32 13.93 189.36 30.45 182.72 47.52 285.11 297.15 267.44 124.15 1030.93 1481.09 197.32 1638.59 565.84 2046.92 0
3 80 40.22 56.31 1.27 1.53 36.19 3.62 75.91 50.68 5.07 91.85 15.88 95.30 23.05 138.29 0.00 0.00 64.75 537.69 632.99 95.71 794.80 274.46 907.45 80
4 100 13.56 18.99 0.81 0.98 12.21 1.22 49.53 17.09 1.71 54.90 10.36 62.18 13.78 82.67 503.20 452.88 42.24 350.81 865.87 57.21 475.11 164.06 1029.93 0
5 125 4.58 6.41 0.52 0.63 4.12 0.41 40.63 5.77 0.58 42.44 8.50 51.01 10.65 63.90 617.35 555.62 34.65 287.78 894.40 44.23 367.27 126.83 1021.22 0
TABLE shows that the most economical size of main = 80 mm Dia Pipe
* DESIGN OF B.H.P. OF PUMPING MACHINARY * Note:- Since the existing R/main of 80mm dia is in good condition hence its cost is not included for the cost calculations Motor H.P. (P-506/Bajwa)
DESIGN CALCULATIONS :-- H.P. KW H.P. For Submersible Pump:
DESIGN DATA 1 Total pipe length i/c 10% for bends etc 990 6 Losses of head on delivery side: (KVAr)
1 Suction & delivery components: Suction Side | Delivery Side 2 Design Discharge (carrying capacity) 554.69 KLd a) Due to friction in delivery pipe= 0.444 m 3.00 2.25 60.00 Suction & delivery components: Suction Side|Delivery Side
a) Dia of pipes : 80 65.00 mm 3 Design discharge per Pump 554.69 KLd b) Loss in reflux valve = 0.439 m | v' = 1.93 5.00 70.00 a) Dia of pipes same as R/Masame as R/Main
b) Length of pipe : 8.00 4.00 m 4 Losses in suction side: c) Loss in sluice valve = 0.036 m | 7.50 80.00 b) Length of pipe 0.00 m Actual, upto P/House
c) Nos. of `Bends' provided : 1 1.00 no. a) Frictional losses in suction pipe 0.323 m d) Losses in bends = 0.420 m |v^2/2g= 0.19 10.00 90.00 c) Nos. of `Bends' provided 0.00 No 1.00 No.
2 Dia of rising main = 80 mm b) Loss of head at entrance 0.065 m |Assuming e) Losses in Tee = 0.000 m | 12.50 100.00
3 Static Delivery Lift = 33.10 m (From PSL to delivery pt.) c) Lossin of head in foot valve 0.125 m | K =0.78 7 Total losses in delivery side = 1.339 m 15.00 110.00
4 Static suction lift (from pump = 0.00 m .`.Tl.head = 33.10 m d) Loss of head in bends 0.183 m |v= 1.28 8 Frictional losses in rising main = 40.02 m 17.50 * 120.00
-shaft level to LWL.) e)Losses due to i)Vapour tension 0.240 m |v^2/2g a) Exit losses = 0.08 m | v = 1.28 20.00 130.00
5 Peak water requirement /Day = 2.13 lps say 2.14 lps ii)Altitude,@ 1.15 m/1000m above MSL 0.575 m | = 0.08 b) Residual head = 3.00 | 25.00 140.00
6 Pumping hours = 8 Hours ( 184.90 Kld) iii) Velocity head 0.083 m 9 Total head to work out BHP = 78.32 m 30.00 150.00
7 No. of pumping sets = 1 no. & 1.00 no. Standby iv) Low barometer 0.370 m 10 Total BHP of pumps reqd. @ 60% eff.= 11.17 HP 35.00 175.00
8 Length of rising main = 900 m 5 Total loss of head on suction side: 11 BHP of each pump required >>> = 11.17 HP + 20 13.41 40.00 200.00
9 Level of P/Station above M.S.L.= 500 m a) For calculating NPSHA 1.964 m 12 NPSH available = 8.37 m 13.40 45.00 225.00
10 Coeff. of roughness of pipes,C = 100 b) For calculating B.H.P. 0.779 m PUMP DESIGN OUTPUT 50.00 250.00
Use total 2 Sets of 15.00 HP each i/c 1 Stand-by
Note: NPSHR should always be less than NPSHA by at least 0.60 m Duty per Pump: a) Capacity= 6.42 lps b)Total head = 78.32 m 1KW = (0.75)H.P. !

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Total head

DIAMETER MEDIUM HEAVY SPECIAL

50.00 0.00 0.00 900.00
65.00 0.00 0.00 900.00
80.00 1659.80 426.80 -1186.60
100.00 2543.97 654.16 -2298.14
125.00 3101.20 797.45 -2998.65
0.00 0.00 0.00 900.00
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208.20 240.55 300.69

256.30 297.15 371.44
0.00 0.00 0.00
435.75 503.20 629.00
544.80 617.35 771.69
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