NAME OF WORK:- C/O L.I.S.NERA BALARA IN TEHSIL NURPUR DISTT.

KANGRA ( Stage 2nd)

NOTE:- ( * )INDICATES DATA TO BE FILLED Centrifugal

DATA FOR ECONOMICAL DIA. STATEMENT DESIGN OF PUMPING MACHINERY

*1 Peak Daily Water Requirement for 24 hrs. 50.64 LPS 1 Peak Daily Water Requirement 50.64 LPS 13 Losses in Column pipe:-

*2 Maximum Daily Pumping Hours 16.00 HRS. 2 Maximum Daily Pumping Hours 16.00 HRS. a)Losses in Column Pipe 0.14 MTS.

*3 Length of Rising Main 1290 MTS. 3 Peak Daily Design Water Requirement 75.96 LPS b)Losses in Reflux Valve,Sluice Valve,

*4 Highest Point of Discharge 585.21 MTS. 4 Length of Rising Main 1290 MTS. Bend & Exit (2.3+0.2+2.2+1.0)v^2/2G 0.18 MTS.

*5 Reduced Level of Desilting Tank outlet 502.00 MTS. 5 Economical Dia. Of Rising Main 350.00 MM 14 Frictional Losses in Rising Main Including

6 Centre Line Level of Pump/P.W.L. 499.00 MTS. 6 Frictional Losses Per 1000 mts. 2.96 MTS. 10% for Bends & Specials 4.21 MTS.

*7 Value of "C" 100.00 7 Delivery Head 86.21 MTS. 15 Total Head 93.73 MTS.

*8 Rate of Electric Charges Per Unit in Rs. 3.10 Rs. *8 Residual Head 3.00 MTS. 16 B.H.P. OF PUMP I/C 10% OVERLOADING 174.04 H.P.

*9 Rate of Pumping Machinery in Per H.P. in Rs. 4500.00 Rs. *9 Dia of Column Pipe 200.00 MM 17 Say B.H.P. 180.00 H.P.

*10 Exact Hours Of Pumping In a Year 3125.58 HRS. *10 Length of Column Pipe 3.00 MTS. *18 Hence Provide 2 Set of 90 H.P. Each

11 Peak Daily Design Water Requirement 75.96 LPS 11 Frictional Losses Per 1000 mts. In Column pipe 45.25 MTS.

12 Delivery Head 86.21 MTS.

13 Length of Suction Pipe 3.00 MTS. Velocity 0.79 M/SEC.

14 Hence Economical Dia. Of Rising Main 350 MM Value of V^2/2g 0.03

15 Dia of suction pipe 200 MM

NAME OF WORK:- C/O L.I.S.NERA BALARA IN TEHSIL NURPUR DISTT. KANGRA ( Stage 2nd)

DESIGN OF WALL THICKNESS AS PER IS-1978-1982

DIA OF LENGTH STATIC DISCHARGE LOSSES TOTAL NORMAL MAXIMUM VELOCITY WATER FIELD TEST PRESSURE
PIPE OF PIPE HEAD PER 1000 LOSSES VELOCITY OPERATING OF HAMMER SHALL BE GREATEST
I/C 10% PRESSURE PRESSURE EFFECT 1.5xCOL.3 1.5xCOL.8
FOR BENDS WAVE

(MM) (MTS.) (MTS.) (LPS) (MTS.) (MTS.) (M/SEC.) (MTS.) (M/SEC.) (MTS.) (MTS.) (MTS.)
1 2 3 4 5 6 7 8 9 10 11 12

AT RD = 0 RL = 499
350 1290 86.21 75.96 45.25 4.21 0.79 90.42 1086.95 87.45 129.32 135.62

AT RD = 210 RL = 527.88
350 1080 57.33 75.96 45.25 53.76 0.79 111.09 1086.95 87.45 86.00 166.63

AT RD = 240 RL = 1221.8
350 1050 -636.59 75.96 45.25 52.26 0.79 -584.33 1086.95 87.45 -954.88 -876.49

TENSILE DIA OF OUTSIDE STRESS TEST WALL CORROSION WALL SUMMERY :- PROVIDE
STRENGTH PIPE DIA OF PIPE PRESSURE THICKNESS OR EROSION THICKNESS
* ALLOWANCES I/C 10% MILL RD
"D" "Do" "S" "P" "t" "C" TOLERANCE FROM TO
(Mpa) (MM) (MM) (Mpa) (Mpa) (MM) (MM) tm = t+c(MM)
17 18 19 20 21 22 23 24

210 350 355.60 124.00 1.78 3.00 1.65 4.95 0 210

210 350 355.60 124.00 1.99 3.35 1.65 5.33 210 240

210 350 355.60 124.00 -4.97 -8.38 1.65 -7.57 240 1290

Value of "C" taken from t

CALCULATION FOR WATER HAMMER EFFECT

Hmax.=C Vo/g
Where
Hmax.=maximum pressure rise in the closed conduit above the normal pressure in mts.
C =velocity of pressure wave travel in m.sec.
Vo =normal velocity in the pipeline before sudden closure in m/sec.
g =acceleration due to gravity in sq.m/sec.
C =1425/sqrt.(1+(kd/Ect))
Where
k =bulk modulous of water (2.07*10^8 kg/sq.m)
d =diameter of pipe in mts.
Ct =wall thickness in mts.
E =modulous of elasticity of material in kg/sq.m (for steel pipes E=2.1*10^10)

P =2st/Do
Where
P =test pressure in Mpa
S =stress in Mpa which shall be taken as 40% of the
specified minimum tesile strength
t =specified thickness in mm
Do =outside diameter in mm
or t =PDo/2s
FIELD TEST PRESSURE WHICH MAX.FTP GRADE APP. WALL
SHALL BE GREATEST OF OF COLUMN OF THICKNESS
MAX. PRESSURE 11,12,13 STEEL AS PER
+ CODE TAB.
WATER HAMMER *
(MTS.) (MTS.) (MM)
13 14 15 16

177.87 177.87 Yst-210 4.8

198.54 198.54 Yst-210 4.8

-496.88 -496.88 Yst-210 4.8

UMMERY :- PROVIDE

PIPE STEEL FLANGES

THICKNESS GRADE TABLE
(MM) IS 1978-1982 IS 6392-1971

5.20 Yst 210 28

4.80 Yst 210 23

4.80 Yst 210 17

alue of "C" taken from table 186 of G.S. Bajwa book

NAME OF WORK:- C/O L.I.S.NERA BALARA IN TEHSIL NURPUR DISTT. KANGRA ( Stage 2nd)

DESIGN OF WALL THICKNESS AS PER IS - 3589-1991

DIA OF LENGTH STATIC DISCHARGE LOSSES TOTAL NORMAL MAXIMUM VELOCITY

PIPE OF PIPE HEAD PER 1000 LOSSES VELOCITY OPERATING OF
I/C 10% PRESSURE PRESSURE
FOR BENDS WAVE

(MM) (MTS.) (MTS.) (LPS) (MTS.) (MTS.) (M/SEC.) (MTS.) (M/SEC.)

1 2 3 4 5 6 7 8 9

AT RD = 0 RL = 1100
350 1290 86.21 75.96 45.25 4.21 0.79 90.42 1120.95

AT RD = 90 RL = 1152
350 1200 34.21 75.96 45.25 59.73 0.79 93.94 1086.95

AT RD = 240 RL = 1221.8
350 1050 -35.59 75.96 45.25 52.26 0.79 16.67 1044.16

TENSILE DIA OF OUTSIDE STRESS TEST WALL CORROSION WALL

STRENGTH PIPE DIA OF PIPE PRESSURE THICKNESS OR EROSION THICKNESS
* ALLOWANCES I/C 10% MILL
"D" "Do" "S" "P" "t" "C" TOLERANCE
(Mpa) (MM) (MM) (Mpa) (Mpa) (MM) (MM) tm = t+c(MM)
17 18 19 20 21 22 23 24

330 350 273.10 132.00 1.81 2.20 1.65 4.07

330 350 273.10 132.00 1.81 2.21 1.65 4.08

330 350 273.10 132.00 1.01 1.23 1.65 3.00

Value of "C" taken from table 186 of G.S. Bajwa book

KANGRA ( Stage 2nd)

WATER FIELD TEST PRESSURE WHICH MAX.FTP GRADE ASSUMED

HAMMER SHALL BE GREATEST OF OF COLUMN OF WALL
EFFECT 1.5xCOL.3 1.5xCOL.8 MAX. PRESSUR 11,12,13 STEEL THICKNESS
+
WATER HAMMER *
(MTS.) (MTS.) (MTS.) (MTS.) (MTS.) (MM)
10 11 12 13 14 15 16

90.19 129.32 135.62 180.60 180.60 Fe330 5.6

87.45 51.32 140.91 181.39 181.39 Fe330 4.8

84.01 -53.38 25.01 100.68 100.68 Fe330 4

SUMMERY :- PROVIDE

RD PIPE STEEL FLANGES

FROM TO THICKNESS GRADE TABLE
(MM) IS 3589-1991 IS 6392-1971

0 90 6.40 Fe 330 28

90 240 5.60 Fe 330 23

240 1290 4.00 Fe 330 17

 NAME OF WORK:- NAME OF WORK:- C/O L.I.S.NERA BALARA IN TEHSIL NURPUR DIS

DATA:
Max. (design )discharge = 6562.944 Kld As per IS:1239:-
Dia of Pipe line (internal) = 350 mm Outer Dia of pipeline
RD of End (delivery)Pt. = 1290.00 m Wall thk: (H) = GI (H)
RL of End (delivery Pt. = 585.21 m
Mill Tolerance
Co-eff.of pipe friction , 'C' = 100 Fibre Stress,S= 1/3x320
Corrosion allowance (thk)= 1.5 mm
Avr. Pipe thk. (Assumed) = 4.80 mm (for water Hammer effect)
Mod.of elasticity of pipe = 2.10E+10 Kg/m2 Joint Efficiency, JE =
Wave velocity, C = 1086.95 m/sec
<-------------- DATA ------------------>

Water Hammer
R.L. of Tl. Length Field Test

3.0 m Residual head)

Tol. Frictional Losses

Max Static head (i/c

Sr.No. or Pipe Line

Lower of Pipe Pr. (Design

Point line (for Pr.)
(name)

(1st Pt) losses)

R.D.
From To (2nd

1.5 x (6 +8)
(1st) Pt)

(m) (m) (m) (m) (m) (m) (m) (m)

1 2 3 4 5 6 7 8 11
1 0 240 498.00 1290 3.8239 87.478 90.21 141.05
2 240 1290 531.77 1050 3.1125 87.478 56.44 89.33
3 1290 1290 585.21 0 0 87.478 3.00 4.50
 CLASSIFICATION OF PIPE LINE (RISING MAIN)
N TEHSIL NURPUR DISTT. KANGRA ( Stage 2nd)

As per IS:3589-2001
= $$$ mm Outer dia of Pipe
GI (H) GI (M) Yield stress (Min)
5.40 mm 4.85 mm S = 60% Yield Stress
= 10.0 % Min. thk. Of Pipe wall
s,S= 1/3x320 = 106.67 Mpa Mill Tolerance
As per IS:1978-1982
Outer Dia of pipeline
ency, JE = 0.85 Fibre Stress (Yst210) Std. S =
Mill tolerance

Wall thk. Wall

Working Pressure

(Barlow Thk i/c

equ) t toleran
=P.D ce &
/(2.S.JE) corros
on
allowa
n.

Design
(6 +7 +8)
1.5 x (8)

Pr., P=
Max.
(11,12,1
3)

IS:1239 IS:3589 IS:1978

2/3 x IS: IS: IS:
(14) 1239 3589 1978
(m) (m) (m) (mm) (mm) (mm)
12 13 14 15 16 17 18 19 20 21
135 181.51 181.51 121.0 #VALUE! ### 3.06 ### ### 4.94
84.7 147.03 147.03 98.0 #VALUE! ### 2.48 ### ### 4.29
4.5 90.478 90.48 60.3 #VALUE! ### 1.53 ### ### 3.22
 = $$$$ mm Grade Yld.Str.(Mpa)
= 195 Mpa 330 195
= 117 Mpa 410 235
= 4.0 mm
= 10.0 %
Grade Fibre Stress
= 355.60 mm 170 102
= 124 Mpa 210 124
= 12.5 % 240 145

Recommended Pipe Flange Pipe to

Table be
Min. Wall thk.

(IS:6392 provide
) Refer d
Working
Pr.in
(15)

Wall thk. Type and Class of

Pipe Line

From
RD
(mm) (mm) Use
22 23 24 25 26
... 4.80 MSERW (Gr Yst,210) 17 17 0
... 4.80 MSERW (Gr Yst,210) 17 17 240
... 4.80 MSERW (Gr Yst,210) 17 17 1290
 To RD

to 240
to 1290
to 1290
Pressure strained by GI pipes
Diameter Light Medium Heavy
(mm) (kg/cm²) (kg/cm²) (kg/cm²)
15 10.55 21.09 24.61
20 10.55 21.09 24.61
25 10.55 21.09 24.61
32 8.8 17.58 21.09
40 8.8 17.58 21.09
50 7.03 14.06 17.58
65 7.03 14.06 17.58
80 7.03 14.06 17.58
100 7.03 12.02 16.03
125 - 12.02 14.79
150 - 9.98 12.02

DESIGN OF VARIOUS CIVIL COMPONENTS AND RISING MAIN ECT.

RISING MAIN

Water requirement =
Carring capacity of R/ main in the year =
Economical dia of rising main. =
Total length of the rising main. =
Working Head Heavy class =
Medium class =
Rate of frictinal losses/1000 8.41
Top Rd. of rising main = 300 And RL= 1332.50

i) At RD = 0 And RL = 1200.00
Frictional lossesin the Rising main = 2.52
Add 10 % for other losses. = 0.25
Static Head. = 132.50
Residual Head. = 3.00

Total head. = 138.28

ii) At Rd. 0 And RL. 1200.00

Frictional lossesin the Rising main = 2.52

Add 10 % for other losses. = 0.25
Static Head. = 132.50
Residual Head. = 3.00

Total head. = 138.28 <

Hence provide MSERW 125 mm dia pipes from Rd 0

i.e. total length. = 0 metres

iii) At Rd. 30 And RL. 1218.31

Frictional lossesin the Rising main = 2.27

Add 10 % for other losses. = 0.23
Static Head. = 114.19
Residual Head. = 3.00

Total head. = 119.69 <

Hence provide GMS Heavy Class 125 mm dia. pipes from

0 to 30 i.e. total length. = 30

Hence provide GMS Medium Class 125 mm dia. pipes from

Rd. 30 to 300 i.e. total length. =
ABSTRACT OF PIPES :-
MSERW 125 mm dia. 0 Rmts.
HEAVY CLASS 125 mm dia. 30 Rmts.
MEDIUM CLASS 125 mm dia. 270 Rmts.

Total 300 Rmts.

FLANGES AS PER TABLE - 17 OF IS - 6392-1971

 8.9 LPS
768960 litres/day
125 mm
300 Mtrs.
148 Mtrs.
120 Mtrs.
Mtrs.

> 148
 148

TO 0

120

Rd.
metres

es from
270 metres