Economical Dia Statement and Design of Pumping Machinary

Name of Work :- ProvidingLWSS toleft out PC/NC hab.ov CV Sadwan Khas,Lakwal,Khajjan etc. inStage-II
DATA:
1) Length of pumping(Rising) main = 3360.00 m Length of Delivery/Col. pipe= 0 m T. Length = 3360.00 12) Value of `C' = 100 RATES FOR G.I. PIPES DIA DIA
2) R.L. of discharge (last) point = 257.50 m; Pipe class = m [S =>Spl.,H =>Heavy & M =>Med] 13) Cost of pumping unit per KW = Rs 6000 /= Per KW Dia Medium Heavy Special 32.00 40.00 32.00 25.00
3) R.L.of Pump Shaft /central axis= 100.00 m Start dia = 65 14) Rate of Interest 8.50 32 145.10 165.05 206.31 40.00 50.00 40.00 32.00
4) Low Water level in sump well = 101.00 m .'. T Static head +3m res.head= 159.50 m 15) Life of elec.motor & pump set = 15 years 40 160.20 184.05 230.06 50.00 65.00 50.00 40.00
5) Pumping hrs.@ the end of 15Yrs.= 8.00 hrs 16) Energy charges per unit = Rs. 3.10 /= Per KW 50 208.20 240.55 300.69 65.00 80.00 65.00 50.00
6) No.of working Pumpsets provided= 1.00 & Standby= 1 [1=100%,0.5=50% &0=nil stdby] 17) Water available from Other Source = 0 Lt/Day 65 256.30 297.15 371.44 80.00 100.00 80.00 65.00
7) Construction Period = 4 yrs. 80 308.70 358.15 447.69 100.00 125.00 100.00 80.00
8) Percentage rate of increase = 1.75% 100 435.75 503.20 629.00 125.00 150.00 125.00 100.00
CALCULATION OF ULTIMATE POPULATION Population Input CALCULATION OF WATER REQUIREMENT:
Person Students+HOSPTL Hostel Hotel Employee Pilgrim 7) Initial Total Water Requirement. = 62160 Lt/Day 125 544.80 617.35 771.69 150.00 200.00 150.00 125.00
9) Water requirement per capita per day= 70 10 450 135 180 45 10 8) Initial Net Water Requirement. Q1= 62160 Lt/Day 150 665.20 728.60 910.75 200.00 250.00 200.00 150.00
10) Population as per Census 2001 728 9) Intermed. Total Water Requirement = 77420 Lt/Day Spl.Class 250.00 300.00 250.00 200.00
11) Present population in 2009 830 0 0 0 0 0 10) Intermed. Net Water Requirement, Q2=* 77420 Lt/Day (for (for P/M) 200 1092.90 1092.90 300.00 350.00 300.00 250.00
CALCULATIONS: 11) Ultimate Total Water Requirement = 92680 Lt/Day 250 1311.48 1311.48 350.00 400.00 350.00 300.00
1 Popu.i/c Const. Period = 2013 888 0 0 0 0 0 0 12) Ultimate Net Water Requirement, Q3= 92680 Lt/Day= 92.68 300 1573.78
2 Intermediate Popu.after15 yrs = 1106 0 0 0 0 0 0 13) Combined efficency of pumpset = 0.60 Kld 350 1888.54 400.00 450.00 400.00 350.00
3 Ultimate Popu. after 30 years = 1324 0 0 0 0 0 0 400 2266.25 450.00 500.00 450.00 400.00
1ST 15 YRS. 2ND 15 YRS 1ST 15 YRS. 2ND 15 YRS 450 2719.50 500.00 550.00 500.00 450.00
4 Discharge at installation = 0.062 mld 0.08 17) Avg.hrs of pumping avg. discharge= 7.21 7.34 500 3263.40 550.00 600.00 550.00 500.00
5 Discharge at the end of 15 Yrs.= 0.077 mld 0.09 18) KW. required per m Head = 0.044 0.053 600.00 650.00 600.00 550.00
6 Average dicharge = 0.070 mld 0.09 19) Annual Energy charges per KW = 8165.26 8312.24

S. PIPE FRICTION HEAD VELOCITY Total head (m.) for 3360.00 m. length 1st stage flow 2nd stage flow Cost of Pipe First Stage Economics Second Stage Economics Overall Dia for
N. SIZE Loss /1000 mtr In m/s including 159.50 159.50 m. static head 0.08 mld 0.09 mld 3360.00 Mtr. Annual Capitalised Total Annual Capitalised Initial Capital Cost for which
in --------------- ------------------ --------------- --------------- --------------- ----------- ------------- ---------------- ------------------ ---------------- --------------- --------------- ------------- --------------- ---------------- ------------- Energy Energy Capitalised Energy Energy Investment for 30 Yrs. cost is
mm 1st 2nd 1st 2nd 1st stage TOTAL 2nd stage TOTAL KW 1 Cost of KW 2 Pump COST Total Cost Cost Cost Cost Cost P/Set & annual minimum
stage stage stage stage FRICTION OTHER HEAD FRICTION OTHER HEAD Reqd.i/e Pump Reqd.i/e Cost IN per Cost Elect Charges
flow flow flow flow LOSSES LOSSES H1 LOSSES LOSSES H2 Standby (Ths.Rs) Standby (Ths.Rs) metre (Th.Rs) (Th.Rs) (Th.Rs) (Ths.Rs) (Ths.Rs) (Ths.Rs) (Ths.Rs) (Ths.Rs)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 65 22.16 30.93 0.81 0.97 74.47 7.45 241.42 103.92 10.39 273.81 21.21 127.25 28.79 172.77 256.30 861.17 86.59 719.03 1707.45 119.68 993.81 343.14 2050.59 0
2 80 8.06 11.25 0.53 0.64 27.09 2.71 189.30 37.80 3.78 201.08 16.63 99.78 21.15 126.88 0.00 0.00 67.89 563.80 663.58 87.89 729.84 252.00 915.57 80
3 100 2.72 3.79 0.34 0.41 9.14 0.91 169.55 12.75 1.27 173.52 14.89 89.37 18.25 109.49 435.75 1464.12 60.81 504.99 2058.48 75.84 629.83 217.46 2275.94 0
4 125 0.92 1.28 0.22 0.26 3.08 0.31 162.89 4.30 0.43 164.23 14.31 85.86 17.27 103.63 544.80 1830.53 58.42 485.15 2401.53 71.78 596.09 205.82 2607.35 0
5 150 0.38 0.53 0.15 0.18 1.27 0.13 160.89 1.77 0.18 161.45 14.13 84.81 16.98 101.87 665.20 2235.07 57.71 479.21 2799.08 70.56 585.99 202.33 3001.41 0
TABLE shows that the most economical size of main = 80 mm Dia Pipe
* DESIGN OF B.H.P. OF PUMPING MACHINARY * Motor H.P. (P-506/Bajwa)
DESIGN CALCULATIONS :-- H.P. KW H.P. For Submersible Pump:
1 Total pipe length i/c 10% for bends etc 3696 6 Losses of head on delivery side: (KVAr)
1 Suction & delivery components: Suction Side | Delivery Side 2 Design Discharge (carrying capacity) 233.28 KLd a) Due to friction in delivery pipe= 0.089 m 3.00 2.25 60.00 Suction & delivery components: Suction Side| Delivery Side
a) Dia of pipes : 80 65.00 mm 3 Design discharge per Pump 233.28 KLd b) Loss in reflux valve = 0.078 m | v' = 0.81 5.00 70.00 a) Dia of pipes same as R/Masame as R/Main
b) Length of pipe : 8.00 4.00 m 4 Losses in suction side: c) Loss in sluice valve = 0.006 m| 7.50 80.00 b) Length of pipe 0.00 m Actual, upto P/House
c) Nos. of `Bends' provided : 1 1.00 no. a) Frictional losses in suction pipe 0.065 m d) Losses in bends = 0.074 m |v^2/2g= 0.03 10.00 90.00 c) Nos. of `Bends' provided 0.00 No 1.00 No.
2 Dia of rising main = 80 mm b) Loss of head at entrance 0.011 m |Assuming e) Losses in Tee = 0.000 m| 12.50 100.00
3 Static Delivery Lift = 157.50 m (From PSL to delivery pt.) c) Lossin of head in foot valve 0.022 m | K =0.78 7 Total losses in delivery side = 0.248 m 15.00 110.00
4 Static suction lift (from pump = -1.00 m .`.Tl.head = 156.50 m d) Loss of head in bends 0.032 m |v= 0.54 8 Frictional losses in rising main = 30.04 m 17.50 * 120.00
-shaft level to LWL.) e)Losses due to i)Vapour tension 0.240 m |v^2/2g a) Exit losses = 0.01 m|v = 0.54 20.00 130.00
5 Peak water requirement /Day = 0.90 lps say 0.90 lps ii)Altitude,@ 1.15 m/1000m above MSL 0.575 m | = 0.01 b) Residual head = 3.00 | 25.00 140.00
6 Pumping huurs = 8.00 Hours ( 77.76 Kld) iii) Velocity head 0.015 m 9 Total head to work out BHP = 189.95 m 30.00 150.00
7 No. of pumping sets = 1 no. & 1.00 no. Standby iv) Low barometer 0.370 m 10 Total BHP of pumps reqd. @ 60% eff.= 11.40 HP 35.00 175.00
8 Length of rising main = 3360 m 5 Total loss of head on suction side: 11 BHP of each pump required >>> = 11.40 HP + 20 13.68 40.00 200.00
9 Level of P/Station above M.S.L.= 500 m a) For calculating NPSHA 0.331 m 12 NPSH available = 10.00 m 13.70 45.00 225.00
10 Coeff. of roughness of pipes,C = 100 b) For calculating B.H.P. -0.854 m PUMP DESIGN OUTPUT 50.00 250.00
Use total 2 Sets of 15.00 HP each i/c 1 Stand-by
Note: NPSHR should always be less than NPSHA by at least 0.60 m Duty per Pump: a) Capacity= 2.70 lps b)Total head = 189.95 m 1KW = (0.75)H.P. !
(0.74) H.P.

* CLASSIFICTION (THICK. & CLASS) OF RISING MAIN *

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Name of Work :- ProvidingLWSS toleft out PC/NC hab.ov CV Sadwan Khas,Lakwal,Khajjan etc. in Tehsil Nurpur <------ IS:3589-1991 -------> <-------- IS:1978-1982 -------->
Data: Dia of Rising Main= 80.00 mm Val Value of ` C' = 100.00 Carring cap.of R/M= 278.04 Only if Dia >= 150 mm & Test Pr.<=510m Steel grade = Yst-210 Standard
Water requirement = 92.68 KLd Velocity = 0.64 Steel Grade = 320.00
Pumping Hours = 8.00 hr Head Loss /1000m = 11.25 Min. Wall thick. = N.A. mm Table`23':-
R.D. of end point = 3360.00 m & respeR.L.of Last pt.= 257.50 m .`. Length of Pipe line = 3360.00 Outer Dia of Pipe = N.A. mm Dia >175mm
&Pr.<=254.8m
Sr. Present Respect. Static Losses Maximum Average Field Test Pressure (F.T.P.) Working IS:1978 Recommended Recomended Pipe & Flange
No. R.D. R.L. Head +3m in pipe Suatained Water as per Water Supply Manual Pressure )~~~~~~~~ ~~~~~~~~~ ~~~~~~~ ~~~~~~~~ Wall thk. f Wall ~~~~~~~~ ~~~~~~~~ ~~~~~~~~~~~ ~~~~~~~ ~~ ~~~~~~~ --------------- --------------- ----
Termnl. i/c.10% for Operating Hammer 1.5* Static 1.5* Max Max. Opr. Max. Wall thk. .'. Min. Reqd. Test -ve toleren Thickness Pipe Flange-Table R. D. Name of Pipe:
-Head other loss Pr. Pr. Pressure Opr. Pr. Pr.+Water F.T.P. by Design Wall thk. . Thk. Pressure & availability IS:6392-1971 From To --------------- --------------- ---- IS:
(m) (m) (m) (m) (m) (m) Hammer Pr (m) (m) (mm) (mm) (mm) (100KPa) ) (mm) R.D. R.D. MS ERW Pipe,Yst210 IS:1978 1978
--------------- ---------------- ------------- --------------- --------------- ------------------ --------------- --------------- -------------------- ------------- ---- ------------
1 0 100.00 160.50 41.58 202.08 80.00 240.75 303.12 282.08 303.12 202.08 N.A. N. A. -- -- #VALUE! 5.60 MSERW 28/23 0 to 540 MS ERW Pipe,Gr:320 IS:3589 3589
2 540 142.63 117.87 34.90 152.77 80.00 176.81 229.15 232.77 232.77 152.77 N.A. N. A. -- -- #VALUE! 4.80 MSERW 17 540 to 3000
3 3000 206.70 53.80 4.45 58.25 80.00 80.70 87.38 138.26 138.26 58.25 N.A. N. A. -- -- #VALUE! 4.80 MSERW 5 3000 to 3360 MS Tube (Heavy) IS:1239 1239.00
4 3360 257.50 3.00 0.00 3.00 80.00 4.50 4.50 83.00 83.00 3.00 N.A. N. A. -- -- #VALUE! 4.80 MSERW 5 3360 to 3360 MS Tube (Medium) IS:1239

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Total head

DIAMETER MEDIUM HEAVY SPECIAL

65.00 0.00 0.00 3360.00
80.00 0.00 0.00 3360.00
100.00 2774.39 713.41 -127.80
125.00 2887.84 742.59 -270.42
150.00 2923.65 751.79 -315.44
0.00 0.00 0.00 3360.00
#REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF!

256.30 297.15 371.44

308.70 358.15 447.69
435.75 503.20 629.00
544.80 617.35 771.69
665.20 728.60 910.75
#REF! #REF! #REF!
#REF! #REF! #REF!
#REF! #REF! #REF!
#REF! #REF! #REF!