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Battery Assembly Quality Control Chart

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0% found this document useful (0 votes)

56 views112 pages

Battery Assembly Quality Control Chart

Uploaded by

karthikvelikannan

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

QUALITY CONTROL PROCESS CHART

Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 1
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
0005 BTM CELL BATTERY ASSY SENSORS VERIFY 1/WEE ENGG CHANGE ORIENTATION OF AS PER VISUAL 1/Shift 100% INFORM
HOLDER CONVYR-LINE 2 T277234 INTERLOCK & K THE INSERTS(BIGGER TMOS ENGG
INSERT ASSLY (5065248) 4 ALARM AGAINST SETTING AS SIDE IN) SUPERVISOR
AND LOADING PART T PER QCPC
BOTTOM CELL KE24 VERIFY 1/WEE ENGG CHANGE NO OF INSERTS ON 8.000 8.000 8.000 VISUAL 1/Shift 100% INFORM
HOLDER REVERSE 2080- K THE BOTTOM CELL ENGG
LOADING 05-01 SETTING AS HOLDER SUPERVISOR
PER QCPC
BOTOM COVER VERIFY 1/WEE ENGG CHANGE USE OF CORRECT VISUAL 100% INFORM TO
PROPER SEATING K THE INSERTS TEAMLEADER
SETTING AS
PER QCPC
RESTING BLOCK VERIFY 1/WEE ENGG CHANGE
CHA.OVER-MODEL K THE
TYPE SELECT SETTING AS
PER QCPC
RFID - OK STATUS VERIFY 1/4 PMD CHECK AND
IN HMI MONTH CORRECT
S THE
PARMETERS
ANTI-BACK VERIFY 1/4 PMD CHECK AND
PRESENCE MONTH CORRECT
S THE
PARMETERS
PNEUMATIC AIR bar 4.000 6.000 5.000 CHECK 1/DAY OPTR INFORM TO
PRESSURE TEAMLEADE
R
REPLACEMENT OF CHECK DURIN OPTR INFORM TO
MATERIAL DURING G TEAMLEADE
MODEL C/O CHANG R
E
OVER
0010 BTM CELL LASER NO OF each 29.000 29.000 29.000 CHECK 1/Month ENGG CHANGE QR CODE AS PER CHECK 1/day CHANGE THE
HOLDER - MARKING-5065232 T277234 CHARACTERS IN THE TSES 859 SETTING AS
LASER 2 QR 2D SETTING AS PER QCPC
MARKING PER QCPC
SIZE OF THE QR mm 8.000 8.000 8.000 VERNIER 1/Month ENGG CHANGE
(8*8mm) THE
SETTING AS
PER QCPC
SENSING OF CHECK 1/DAY OPTR INFORM TO
SERVO ZEROING TEAMLEADE
PIN (X & Z AXI R
OVER TRAVEL CHECK 1/4 PMD CHECK AND
SENSOR MONTH CORRECT
FUNCTIONING S THE
PARMETERS
QR CODE SCANNER CHECK 1/WEE ENGG CHANGE
FUNCTIONING K THE
SETTING AS
PER QCPC
HOME POSITION CHECK 1/DAY OPTR INFORM TO
PRECONDITIONS TEAMLEADE
R

TOOL OF CONTROL REVISION

TOOL CONDITION MONITORING OPERATOR DEPLOYMENT SPECIAL CHARACTERISTICS SYMBOLS REACTION PLAN ISSUE 00 PREPARED BCP
CALIBRATION CHECKSHEET BY
SHEET FOR CONTROL PM RECORD MAJOR FIT/ CRITICAL FIT/ C1- STOP, QUARANTINE, 100%, DATE 03.11.2023 CHECKED SA
OPERATORS CHART FUNCTION FUNCTION CHECK & ADJUST BY
SHEET FOR FIXTURE SAFETY/ APPEARANCE C2 - STOP, QUARANTINE, 100%, APPROVED MRS
VIEWERS/INSPECTORS CMM CALIBRATION REGULATIONS ITEMS CHECK & INFORM SUPERVISOR BY

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 15
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
30B: A GRADE mm 160.195 1/4 PMD CHECK AND
CONV2 UNLOAD MONTH CORRECT
POSITION IN Z S THE
PARMETERS
30B: B GRADE mm 161.051 1/4 PMD CHECK AND
CONV1 UNLOAD MONTH CORRECT
POSITION IN Z S THE
PARMETERS
30B: B GRADE mm 160.014 1/4 PMD CHECK AND
CONV2 UNLOAD MONTH CORRECT
POSITION IN Z S THE
PARMETERS
30B: C GRADE mm 159.727 1/4 PMD CHECK AND
CONV1 UNLOAD MONTH CORRECT
POSITION IN Z S THE
PARMETERS
30B: C GRADE mm 158.527 1/4 PMD CHECK AND
CONV2 UNLOAD MONTH CORRECT
POSITION IN Z S THE
PARMETERS
30A: TILTING AXIS mm 89.762 1/4 PMD CHECK AND
HOME POSITION MONTH CORRECT
S THE
PARMETERS
30A: TILTING AXIS mm 180.798 1/4 PMD CHECK AND
PLUS 90 DEG MONTH CORRECT
POSITION S THE
PARMETERS
30A: TILTING AXIS mm 9.045 1/4 PMD CHECK AND
MINUS 90 DEG MONTH CORRECT
POSITION S THE
PARMETERS
AREA CLEAR AS PER CHECK 1/WEE PMD CHECK AND
SENSOR POS PM K CORRECT
ALIGNMENT&FUNC CHECK THE
TION SHEET PARMETERS
0040 THERMISTOR Thermistor pasting FUNCTIONING OF KE24 VERIFY 1/DAY OPTR INFORM TO PULL OF 0.800 PULL&C 1/DAY CHANGE THE
PASTING-1,2,3& stations-5065233 T277233 SAFETY LIGHT 2080- TEAMLEADE STRENGTH HK SETTING AS
INSERT ASSY 4 CURTAIN 40-01 R PER QCPC
T277234
4
FUNCTIONING OF VERIFY 1/WEE PMD CHECK AND THERMISTOR mm 15.000 65.000 38.000 SCALE 3/SHIFT CHANGE THE
LASER SENSOR AS K CORRECT POSITION ON SETTING AS
PER SEQUE THE CELLS PER QCPC
PARMETERS
STOPPER UP AND VERIFY 1/4 PMD CHECK AND ORIENTATION OF AS PER VISUAL 3/SHIFT 100% INFORM
DOWN SIGNAL MONTH CORRECT CABLE TMOS ENGG
S THE SUPERVISOR
PARMETERS
PNEUMATIC AIR bar 4.000 6.000 5.000 CHECK 1/DAY OPTR INFORM TO PASTING OF COMPL VISUAL 3/SHIFT 100% INFORM
PRESSURE TEAMLEADE THERMISTOR ETE ENGG
R STICKER -1 ON PASTIN SUPERVISOR
CELL G

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 16
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
OPERATOR SKILL CL2 CHECK 1/MON ENGG TRAIN THE PASTING OF COMPL VISUAL 3/SHIFT 100% INFORM
LEVEL TH OPERATOR THERMISTOR ETE ENGG
STICKER-2 ON PASTIN SUPERVISOR
CABLE G
PUSH PULL GAUGE VERIFY 1/6MON ENGG CHANGE THERMISTOR AS PER VISUAL 3/SHIFT 100% INFORM
CALIBRATION THS THE CABLE BLACK TMOS ENGG
SETTING AS LOCATION (X7,Y4) SUPERVISOR
PER QCPC
FIXTURE LOCK VISUAL 1/MON ENGG CHANGE THERMISTOR VISUAL 3/SHIFT 100% CHECK AND
CONDITION TH THE CABLE WHITE CORRECT
SETTING AS LOCATION (X14,Y4 THE
PER QCPC PARMETERS
RFID - OK STATUS CHECK 1/4 PMD CHECK AND THERMISTOR VISUAL 3/SHIFT 100% CHECK AND
IN HMI MONTH CORRECT CABLE RED CORRECT
S THE LOCATION(X8,Y1) THE
PARMETERS PARMETERS
ORIENTATION OF VISUAL 1/SHIFT 100% CHECK AND
INSERTS( BIGGER CORRECT
SIDE IN) THE
PARMETERS
NO OF INSERTS ON each 7.000 7.000 7.000 VISUAL 1/SHIFT 100% CHECK AND
TOP CELL HOLDER CORRECT
THE
PARMETERS
0050 THERMISTOR Thermistor pasting FUNCTIONING OF VERIFY 1/DAY OPTR INFORM TO PULL OF kf 0.800 PULL&C 1/DAY CHANGE THE
PASTING-4 & stations-5065233 T277233 SAFETY LIGHT TEAMLEADE STRENGTH HK SETTING AS
ROUTING 4 CURTAIN R PER QCPC
FUNCTIONING OF VERIFY 1/WEE PMD CHECK AND THERMISTOR mm 15.000 65.000 38.000 SCALE 3/SHIFT CHANGE THE
LASER SENSOR AS K CORRECT POSITION ON SETTING AS
PER SEQUE THE CELLS PER QCPC
PARMETERS
STOPPER UP AND VERIFY 1/4 PMD CHECK AND ORIENTATION OF AS PER VISUAL 3/SHIFT 100% INFORM
DOWN SIGNAL MONTH CORRECT CABLE TMOS ENGG
S THE SUPERVISOR
PARMETERS
PNEUMATIC AIR bar 4.000 6.000 5.000 CHECK 1/DAY OPTR INFORM TO PASTING OF COMPL VISUAL 3/SHIFT 100% INFORM
PRESSURE TEAMLEADE THERMISTOR ETE ENGG
R STICKER -1 ON PASTIN SUPERVISOR
CELL G
OPERATOR SKILL CL2 CHECK 1/MON ENGG TRAIN THE PASTING OF COMPL VISUAL 3/SHIFT 100% INFORM
LEVEL TH OPERATOR THERMISTOR ETE ENGG
STICKER-2 ON PASTIN SUPERVISOR
CABLE G
PUSH PULL GAUGE VERIFY 1/6MON ENGG CHANGE THERMISTOR NO VISUAL 3/SHIFT 100% INFORM
CALIBRATION THS THE CABLE BLUE MISSIN ENGG
SETTING AS LOCATION(X1,Y4) G SUPERVISOR
PER QCPC
FIXTURE LOCK VISUAL 1/MON ENGG CHANGE ROUTING OF AS PER VISUAL 3/SHIFT 100% INFORM
CONDITION TH THE THERMISTOR TMOS ENGG
SETTING AS CABLES SUPERVISOR
PER QCPC
RFID - OK STATUS CHECK 1/4 PMD CHECK AND
IN HMI MONTH CORRECT
S THE
PARMETERS

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 17
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
0060 TOP CELL BATTERY ASSY TOP COVER VERIFY 1/WEE ENGG CHANGE NO THERMISTOR 3/SHIFT 100% INFORM
HOLDER CONVYR-LINE 2 T277234 PROPER SEATING K THE BULGE ENGG
CLOSING (5065248) 4 SETTING AS SUPERVISOR
PER QCPC
RFID - OK STATUS VERIFY 1/4 PMD CHECK AND
IN HMI MONTH CORRECT
S THE
PARMETERS
FUNCTIONING OF KE24 VERIFY 1/WEE PMD CHECK AND
TOP COVER 2080- K CORRECT
PRESENCE 60-01 THE
SENSOR PARMETERS
ANTI-BACK VERIFY 1/4 PMD CHECK AND
PRESENCE MONTH CORRECT
S THE
PARMETERS
STOPPER UP AND VERIFY 1/4 PMD CHECK AND
DOWN SIGNAL MONTH CORRECT
S THE
PARMETERS
PNEUMATIC AIR bar 4.000 6.000 5.000 CHECK 1/DAY OPTR INFORM TO
PRESSURE TEAMLEADE
R
OPERATOR SKILL CL2 CHECK 1/MON ENGG TRAIN THE
LEVEL TH OPERATOR
0065 POLARITY AND Vision & Polarity SENSING OF CHECK 1/DAY OPTR INFORM TO POLARITY OF FIRST NEGATI VISUAL 3/SHIFT 100% IN CHANGE THE
INSERT VISION Check-5065234 SERVO ZEROING TEAMLEADE ROW CELLS (-VE VE T&T SETTING AS
INSPECTION PIN (X & Z AXI R SYMBOL) FIRST PER QCPC
ROW
OVER TRAVEL CHECK 1/4 PMD CHECK AND POLARITY OF EACH ALTER DISPLAY 3/SHIFT 100% IN CHANGE THE
SENSOR MONTH CORRECT ROW CELLS NATIVE T&T SETTING AS
FUNCTIONING S THE POLARI PER QCPC
PARMETERS TY
HOME POSITION CHECK 1/DAY OPTR INFORM TO PRESENCE OF 8 DISPLAY 3/SHIFT 100% IN CHANGE THE
PRECONDITIONS TEAMLEADE SIGNAL INSERT T&T SETTING AS
R @BTM HLDR PER QCPC
POWER ON CHECK 1/DAY OPTR INFORM TO PRESENCE OF 7 DISPLAY 3/SHIFT 100% IN CHANGE THE
PRECONDITIONS TEAMLEADE SIGNAL INSERT T&T SETTING AS
R @TOP HLDR PER QCPC
SAFETY LIGHT KE24 CHECK 1/DAY OPTR INFORM TO AUTO CYCLE CHECK 1/HOUR INFORM TO
CURTAIN 2080- TEAMLEADE START SIGNAL TEAMLEADER
FUNCTIONING 65-01 R FROM SERVER
RFID - OK STATUS CHECK 1/4 PMD CHECK AND NO TRACEABILITY DISPLAY 3/SHIFT INFORM TO
IN HMI MONTH CORRECT BYPASS IN HMI TEAMLEADER
S THE
PARMETERS
FUNCTIONING OF CHECK 1/DAY OPTR INFORM TO
SAFETY DOOR TEAMLEADE
INTERLOCK R
PART PRESENCE CHECK 1/WEE ENGG CHANGE
SENSOR IN PALLET K THE
SETTING AS
PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 18
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
IOT PARAMETERS CHECK 1/MON PMD CHECK AND
TRANSFER TO TH CORRECT
DATA LOGGER THE
PARMETERS
IOT PARAMETERS CHECK 1/MON PMD CHECK AND
USL & LSL LIMITS TH CORRECT
SETTING THE
PARMETERS
FUNCTIONING OF KE24 VERIFY 1/DAY OPTR INFORM TO
POLARITY CHECK 2080- TEAMLEADE
CAMERA 65-02 R
FUNCTIONING OF KE24 VERIFY 1/WEE PMD CHECK AND
INSERT CHECK 2080- K CORRECT
CAMERA 65-03 THE
PARMETERS
0070 MODULE Cell Holder top & BIT SLIP PROGRA 1/MON ENGG CHANGE PRESENCE OF 6 VISUAL 3/SHIFT CHANGE THE
TIGHTENING(A Bottom T215227 DETECTION - M TH THE SCREWS - M4x60 SETTING AS
UTO STATION) Tighte-5065235 4 DISABLE ON SETTING AS FLANGE HEAD PER QCPC
PER QCPC
THREAD DAMAGE PROGRA 1/MON ENGG CHANGE VERIFICATION NME 1.300 2.300 1.800 KE24 TRQ.WR 3/SHIFT 100% IN CHANGE THE
DETECTION M TH THE OFTIGHTENING 2080- EN T&T SETTING AS
-DISABLE ON SETTING AS TORQUE 6SCREWS 70-01 PER QCPC
PER QCPC
SCREWHEAD Deg 180.000 PROGRA 1/MON ENGG CHANGE TIGHTENING AS PER KE24 WORK- 3/SHIFT CHANGE THE
ENGMNT ANGLE M TH THE SEQUENCE TMOS 2080- INS SETTING AS
STEP1-CW SETTING AS 70-02 PER QCPC
PER QCPC
STEP 1 NME 1.000 1.500 1.300 PROGRA 1/MON ENGG CHANGE MODULE WIDTH mm 85.400 86.600 86.000 VERIFY 3/SHIFT CHANGE THE
TIGHTENING M TH THE AFTER TIGHTENING SETTING AS
TORQUE SETTING AS PER QCPC
PER QCPC
STEP 1 rpm 75.000 250.000 PROGRA 1/MON ENGG CHANGE AUTO CYCLE CHECK 1/HOUR INFORM TO
TIGHTENING SPEED 400.000 M TH THE START SIGNAL TEAMLEADER
SETTING AS FROM SERVER
PER QCPC
STEP 2 NME 1.500 2.000 1.800 PROGRA 1/MON ENGG CHANGE SCREW DISPENSE CHECK 1/HOUR INFORM TO
TIGHTENING M TH THE FROM BOWL TEAMLEADER
TORQUE SETTING AS FEEDER
PER QCPC
STEP 2 rpm 115.000 300.000 PROGRA 1/MON ENGG CHANGE TIGHTENING NME 1.300 2.300 1.800 KE24 DISPLAY 3/SHIFT 1/HOUR INFORM TO
TIGHTENING SPEED 442.000 M TH THE TORQUE IN 2080- TEAMLEADER
SETTING AS CONTROLLER 70-03
PER QCPC
FINAL TIGHTENING Deg 2500.000 1/MON ENGG CHANGE NO SCREW HEAD VISUAL 1/HOUR INFORM TO
TORQUE ANGLE 5000.00 TH THE DAMAGE TEAMLEADER
0 SETTING AS
PER QCPC
DC TOOL VERIFY ENGG CHANGE NO TRACEABILITY DISPLAY 3/SHIFT INFORM TO
CALIBRATION 1/YEAR THE BYPASS IN HMI TEAMLEADER
SETTING AS
PER QCPC
0080 INTERCONNEC Grippers & Fixtures OPERATOR SKILL CL2 CHECK 1/MON ENGG TRAIN THE PRESENCE OF 7 no VISUAL 3/SHIFT CHANGE THE
TOR LOADING - for Plasma-5065238 T277236 LEVEL TH OPERATOR DUAL ROW SETTING AS
TOP 2 INTERCONNECTOR PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 22
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
GANTRY SPEED Z2 % 50.000 DISPLAY 1/4 PMD CHECK AND
AXIS MONTH CORRECT
S THE
PARMETERS
0101 TOP TOP Z1 AXIS:SQUEEZE ms 0 50.000 KE24 DISPLAY 1/MON ENGG CHANGE PULLOFF kf 6.000 KE24 PULL&C 1/DAY CHANGE THE
WELDING-A WELDING(GANTRY- T277234 TIME -MDB5000 2080- TH THE LOAD-(+ve&-ve LV 2080- HK SETTING AS
1)OP100A-5065239 5 101- SETTING AS cells)MIN 6 Kgf 101- PER QCPC
T277234 08 PER QCPC 01
6
T277234
7
Z1 AXIS :UP ms 0 0.500 DISPLAY 1/MON ENGG CHANGE WELD NUGGET mm 0.200 0.800 0.500 KE24 VERIFY 1/DAY CHANGE THE
TIME-MDB5000 TH THE DIAMETER 2080- SETTING AS
SETTING AS 101- PER QCPC
PER QCPC 02
Z1 AXIS:WELD ms 3.300 3.800 DISPLAY 1/MON ENGG CHANGE AUTO CYCLE KE24 CHECK 1/HOUR INFORM TO
TIME-MDB5000 TH THE START SIGNAL 2080- TEAMLEADER
SETTING AS FROM SERVER 101-
PER QCPC 03
Z1 AXIS: DOWN ms 0 0.500 DISPLAY 1/MON ENGG CHANGE NO TRACEABILITY KE24 DISPLAY 3/SHIFT INFORM TO
TIME-MDB5000 TH THE BYPASS IN HMI 2080- TEAMLEADER
SETTING AS 101-
PER QCPC 04
Z1 AXIS:HOLD ms 0 50.000 DISPLAY 1/MON ENGG CHANGE NO FLASHES NOT KE24 VISUAL 3/SHIFT 1/HOUR INFORM
TIME-MDB5000 150.000 TH THE ALLOW 2080- ENGG
SETTING AS ED 101- SUPERVISOR
PER QCPC 05
Z1 AXIS:WELD kA 3.300 3.800 DISPLAY 1/MON ENGG CHANGE NO PEEL OFF OF NOT KE24 VISUAL 3/SHIFT 1/HOUR INFORM
CURRENT-MDB5000 TH THE INTERCONNECTOR ALLOW 2080- ENGG
SETTING AS ED 101- SUPERVISOR
PER QCPC 06
Z1 AXIS:WELD V 3.400 3.800 DISPLAY 1/MON ENGG CHANGE NO CUT MARKS ON NOT KE24 VISUAL 3/SHIFT 1/HOUR INFORM
VOLTAGE-MDB5000 TH THE INTERCONNECTOR ALLOW 2080- ENGG
SETTING AS ED 101- SUPERVISOR
PER QCPC 07
Z1 DISPLAY 1/MON ENGG CHANGE NO.OF.SPOT PER each 3.000 4.000 4.000 CHECK 3/SHIFT CHECK AND
AXIS:PRECHECK- TH THE CELL PER SIDE CORRECT
MDB5000 SETTING AS THE
PER QCPC PARMETERS
Z1 AXIS:PRECHECK V 1.000 1.000 DISPLAY 1/MON ENGG CHANGE NO.OF.WELD SPOT each CHECK 3/SHIFT CHECK AND
VOLTAGE-MDB5000 TH THE PER MODULE 769.000 784.000 CORRECT
SETTING AS THE
PER QCPC PARMETERS
Z1 AXIS:PRECHECK ms 0.500 1.000 DISPLAY 1/MON ENGG CHANGE
TIME-MDB5000 TH THE
SETTING AS
PER QCPC
Z1 AXIS:PRECHECK kA 0.300 1.500 DISPLAY 1/MON ENGG CHANGE
PEAK -MDB5000 TH THE
SETTING AS
PER QCPC
Z1 AXIS:PRECHECK kA 0.300 1.200 DISPLAY 1/MON ENGG CHANGE
AVG-MDB5000 TH THE
SETTING AS
PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 28
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
TP Z2 HEAD - Z2 mm 84.952 88.952 86.952 DISPLAY 1/MON ENGG CHECK AND
AXIS AT BRUSHING TH CORRECT
THE
PARMETERS
CALIBRATION OF CHECK PMD CHECK AND
LOAD CELL &LVDT 1/YEAR CORRECT
SENSOR THE
PARMETERS
CALIBRATION OF CHECK PMD CHECK AND
WELDCHECKER 1/YEAR CORRECT
MM400 THE
PARMETERS
TIP POLISHING VERIFY 1/MON INSPT CHECK AND
EMERY SHEET TH CORRECT
GRADE 800 THE
PARMETERS
0102 TOP TOP Z1 AXIS: SQUEEZE ms 0 50.000 KE24 DISPLAY 1/MON ENGG CHANGE PULLOFF kf 6.000 KE24 PULL&C 1/DAY CHANGE THE
WELDING-B WELDING(GANTRY- T277234 TIME -MDB5000 2080- TH THE LOAD-(+ve&-ve LV 2080- HK SETTING AS
1) OP100B-5065240 5 102- SETTING AS cells)MIN 6 Kgf 102- PER QCPC
T277234 08 PER QCPC 01
6
T277234
7
Z1 AXIS :UP ms 0 0.500 DISPLAY 1/MON ENGG CHANGE WELD NUGGET mm 0.200 0.800 0.500 KE24 VERIFY 1/DAY CHANGE THE
TIME-MDB5000 TH THE DIAMETER 2080- SETTING AS
SETTING AS 102- PER QCPC
PER QCPC 02
Z1 AXIS:WELD ms 3.300 3.800 DISPLAY 1/MON ENGG CHANGE AUTO CYCLE KE24 CHECK 1/HOUR INFORM TO
TIME-MDB5000 TH THE START SIGNAL 2080- TEAMLEADER
SETTING AS FROM SERVER 102-
PER QCPC 03
Z1 AXIS: DOWN ms 0 0.500 DISPLAY 1/MON ENGG CHANGE NO TRACEABILITY KE24 DISPLAY 3/SHIFT INFORM TO
TIME-MDB5000 TH THE BYPASS IN HMI 2080- TEAMLEADER
SETTING AS 102-
PER QCPC 04
Z1 AXIS:HOLD ms 0 50.000 DISPLAY 1/MON ENGG CHANGE NO FLASHES NOT KE24 VISUAL 3/SHIFT 1/HOUR INFORM
TIME-MDB5000 100.000 TH THE ALLOW 2080- ENGG
SETTING AS ED 102- SUPERVISOR
PER QCPC 05
Z1 AXIS:WELD kA 3.300 3.800 DISPLAY 1/MON ENGG CHANGE NO PEEL OFF OF NOT KE24 VISUAL 3/SHIFT 1/HOUR INFORM
CURRENT-MDB5000 TH THE INTERCONNECTOR ALLOW 2080- ENGG
SETTING AS ED 102- SUPERVISOR
PER QCPC 06
Z1 AXIS:WELD V 3.400 3.800 DISPLAY 1/MON ENGG CHANGE NO CUT MARKS ON NOT KE24 VISUAL 3/SHIFT 1/HOUR INFORM
VOLTAGE-MDB5000 TH THE INTERCONNECTOR ALLOW 2080- ENGG
SETTING AS ED 102- SUPERVISOR
PER QCPC 07
Z1 DISPLAY 1/MON ENGG CHANGE NO.OF.SPOT PER each 3.000 4.000 4.000 CHECK 3/SHIFT CHECK AND
AXIS:PRECHECK- TH THE CELL PER SIDE CORRECT
MDB5000 SETTING AS THE
PER QCPC PARMETERS
Z1 AXIS:PRECHECK V 1.000 1.000 DISPLAY 1/MON ENGG CHANGE NO.OF.WELD SPOT each CHECK 3/SHIFT CHECK AND
VOLTAGE-MDB5000 TH THE PER MODULE 769.000 784.000 CORRECT
SETTING AS THE
PER QCPC PARMETERS

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 34
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
TP Z2 HEAD - X2 mm 495.000 497.000 DISPLAY 1/MON ENGG CHECK AND
AXIS AT BRUSHING 499.000 TH CORRECT
THE
PARMETERS
TP Z2 HEAD - Z2 mm 114.750 116.750 DISPLAY 1/MON ENGG CHECK AND
AXIS AT 118.750 TH CORRECT
ROUGH&SMOOTH THE
PARMETERS
TP Z2 HEAD - Z2 mm 80.000 84.000 82.000 DISPLAY 1/MON ENGG CHECK AND
AXIS AT BRUSHING TH CORRECT
THE
PARMETERS
CALIBRATION OF CHECK PMD CHECK AND
LOAD CELL &LVDT 1/YEAR CORRECT
SENSOR THE
PARMETERS
CALIBRATION OF CHECK PMD CHECK AND
WELDCHECKER 1/YEAR CORRECT
MM400 THE
PARMETERS
TIP POLISHING VERIFY 1/MON INSPT CHECK AND
EMERY SHEET TH CORRECT
GRADE 800 THE
PARMETERS
0103 TOP TOP WELDING Z1 AXIS: SQUEEZE ms 0 50.000 KE24 DISPLAY 1/MON ENGG CHANGE PULLOFF kf 6.000 KE24 PULL&C 1/DAY CHANGE THE
WELDING-C (GANTRY-1) T277234 TIME -MDB5000 2080- TH THE LOAD-(+ve&-ve LV 2080- HK SETTING AS
OP100C-5065241 5 103- SETTING AS cells)MIN 6 Kgf 103- PER QCPC
T277234 05 PER QCPC 01
6
T277234
7
Z1 AXIS :UP ms 0 0.500 KE24 DISPLAY 1/MON ENGG CHANGE WELD NUGGET mm 0.200 0.800 0.500 KE24 VERIFY 1/DAY CHANGE THE
TIME-MDB5000 2080- TH THE DIAMETER 2080- SETTING AS
103- SETTING AS 103- PER QCPC
06 PER QCPC 02
Z1 AXIS:WELD ms 3.300 3.800 KE24 DISPLAY 1/MON ENGG CHANGE AUTO CYCLE KE24 CHECK 1/HOUR INFORM TO
TIME-MDB5000 2080- TH THE START SIGNAL 2080- TEAMLEADER
103- SETTING AS FROM SERVER 103-
07 PER QCPC 03
Z1 AXIS: DOWN ms 0 0.500 KE24 DISPLAY 1/MON ENGG CHANGE NO TRACEABILITY KE24 DISPLAY 3/SHIFT INFORM TO
TIME-MDB5000 2080- TH THE BYPASS IN HMI 2080- TEAMLEADER
103- SETTING AS 103-
08 PER QCPC 04
Z1 AXIS:HOLD ms 0 100.000 DISPLAY 1/MON ENGG CHANGE NO FLASHES NOT VISUAL 3/SHIFT 1/HOUR INFORM
TIME-MDB5000 150.000 TH THE ALLOW ENGG
SETTING AS ED SUPERVISOR
PER QCPC
Z1 AXIS:WELD kA 3.300 3.800 DISPLAY 1/MON ENGG CHANGE NO PEEL OFF OF NOT VISUAL 3/SHIFT 1/HOUR INFORM
CURRENT-MDB5000 TH THE INTERCONNECTOR ALLOW ENGG
SETTING AS ED SUPERVISOR
PER QCPC
Z1 AXIS:WELD V 3.400 3.800 DISPLAY 1/MON ENGG CHANGE NO CUT MARKS ON NOT VISUAL 3/SHIFT 1/HOUR INFORM
VOLTAGE-MDB5000 TH THE INTERCONNECTOR ALLOW ENGG
SETTING AS ED SUPERVISOR
PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 45
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
Z1 GRIPPER CLOSE mm 13.000 DISPLAY 1/4 PMD CHECK AND
POSITION MONTH CORRECT
S THE
PARMETERS
Z2 GRIPPER OPEN mm 52.551 DISPLAY 1/4 PMD CHECK AND
POSTION MONTH CORRECT
S THE
PARMETERS
Z2 GRIPPER CLOSE mm 13.000 DISPLAY 1/4 PMD CHECK AND
POSITION MONTH CORRECT
S THE
PARMETERS
GANTRY SPEED X % 52.994 DISPLAY 1/4 PMD CHECK AND
AXIS MONTH CORRECT
S THE
PARMETERS
GANTRY SPEED Z1 % 50.000 DISPLAY 1/4 PMD CHECK AND
AXIS MONTH CORRECT
S THE
PARMETERS
GANTRY SPEED Z2 % 50.000 DISPLAY 1/4 PMD CHECK AND
AXIS MONTH CORRECT
S THE
PARMETERS
0141 BOTTOM BOTTOM Z1 AXIS: SQUEEZE ms 0 50.000 KE24 DISPLAY 1/MON ENGG CHANGE PULLOFF kf 6.000 KE24 PULL&C 1/DAY CHANGE THE
WELDING-A WELDING(GANTRY- T277234 TIME -MDB5000 2080- TH THE LOAD-SINGLE 2080- HK SETTING AS
2)OP140A-5065243 5 141- SETTING AS ROW(+ve&-ve LV 141- PER QCPC
T277234 08 PER QCPC cells 01
6
T277234
7
Z1 AXIS :UP ms 0 0.500 DISPLAY 1/MON ENGG CHANGE WELD NUGGET mm 0.200 0.800 0.500 KE24 VERIFY 1/DAY CHANGE THE
TIME-MDB5000 TH THE DIAMETER 2080- SETTING AS
SETTING AS 141- PER QCPC
PER QCPC 02
Z1 AXIS:WELD ms 3.300 3.800 DISPLAY 1/MON ENGG CHANGE AUTO CYCLE KE24 CHECK 1/HOUR INFORM TO
TIME-MDB5000 TH THE START SIGNAL 2080- TEAMLEADER
SETTING AS FROM SERVER 141-
PER QCPC 03
Z1 AXIS: DOWN ms 0 0.500 DISPLAY 1/MON ENGG CHANGE NO TRACEABILITY KE24 DISPLAY 3/SHIFT INFORM TO
TIME-MDB5000 TH THE BYPASS IN HMI 2080- TEAMLEADER
SETTING AS 141-
PER QCPC 04
Z1 AXIS:HOLD ms 0 50.000 DISPLAY 1/MON ENGG CHANGE NO FLASHES NOT KE24 VISUAL 3/SHIFT 1/HOUR INFORM
TIME-MDB5000 150.000 TH THE ALLOW 2080- ENGG
SETTING AS ED 141- SUPERVISOR
PER QCPC 05
Z1 AXIS:WELD kA 3.300 3.800 DISPLAY 1/MON ENGG CHANGE NO PEEL OFF OF NOT KE24 VISUAL 3/SHIFT 1/HOUR INFORM
CURRENT-MDB5000 TH THE INTERCONNECTOR ALLOW 2080- ENGG
SETTING AS ED 141- SUPERVISOR
PER QCPC 06
Z1 AXIS:WELD V 3.400 3.800 DISPLAY 1/MON ENGG CHANGE NO CUT MARKS ON NOT KE24 VISUAL 3/SHIFT 1/HOUR INFORM
VOLTAGE-MDB5000 TH THE INTERCONNECTOR ALLOW 2080- ENGG
SETTING AS ED 141- SUPERVISOR
PER QCPC 07

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 51
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
TIP POLISHING s 11.000 DISPLAY 1/MON ENGG CHECK AND
TIME - Z2 HEAD TH CORRECT
THE
PARMETERS
TP Z2 HEAD - X2 mm 574.053 576.053 DISPLAY 1/MON ENGG CHECK AND
AXIS AT ROUGH 578.053 TH CORRECT
THE
PARMETERS
TP Z2 HEAD - X2 mm 530.700 532.700 DISPLAY 1/MON ENGG CHECK AND
AXIS AT SMOOTH 534.700 TH CORRECT
THE
PARMETERS
TP Z2 HEAD - X2 mm 502.500 504.500 DISPLAY 1/MON ENGG CHECK AND
AXIS AT BRUSHING 506.500 TH CORRECT
THE
PARMETERS
TP Z2 HEAD - Z2 mm 119.000 120.000 DISPLAY 1/MON ENGG CHECK AND
AXIS AT 121.000 TH CORRECT
ROUGH&SMOOTH THE
PARMETERS
TP Z2 HEAD - Z2 mm 84.830 88.830 86.830 DISPLAY 1/MON ENGG CHECK AND
AXIS AT BRUSHING TH CORRECT
THE
PARMETERS
CALIBRATION OF CHECK PMD CHECK AND
LOAD CELL &LVDT 1/YEAR CORRECT
SENSOR THE
PARMETERS
CALIBRATION OF CHECK PMD CHECK AND
WELDCHECKER 1/YEAR CORRECT
MM400 THE
PARMETERS
TIP POLISHING VERIFY 1/MON INSPT CHECK AND
EMERY SHEET TH CORRECT
GRADE 800 THE
PARMETERS
0142 BOTTOM BOTTOM Z1 AXIS: SQUEEZE ms 0 50.000 KE24 DISPLAY 1/MON ENGG CHANGE PULLOFF kf 6.000 KE24 PULL&C 1/DAY CHANGE THE
WELDING-B WELDING(GANTRY- T277234 TIME -MDB5000 2080- TH THE LOAD-SINGLE 2080- HK SETTING AS
2)OP140B-5065244 5 142- SETTING AS ROW(+ve&-ve LV 142- PER QCPC
T277234 08 PER QCPC cells 01
6
T277234
7
Z1 AXIS :UP ms 0 0.500 DISPLAY 1/MON ENGG CHANGE WELD NUGGET mm 0.200 0.800 0.500 KE24 VERIFY 1/DAY CHANGE THE
TIME-MDB5000 TH THE DIAMETER 2080- SETTING AS
SETTING AS 142- PER QCPC
PER QCPC 02
Z1 AXIS:WELD ms 3.300 3.800 DISPLAY 1/MON ENGG CHANGE AUTO CYCLE KE24 CHECK 1/HOUR INFORM TO
TIME-MDB5000 TH THE START SIGNAL 2080- TEAMLEADER
SETTING AS FROM SERVER 142-
PER QCPC 03
Z1 AXIS: DOWN ms 0 0.500 DISPLAY 1/MON ENGG CHANGE NO TRACEABILITY KE24 DISPLAY 3/SHIFT INFORM TO
TIME-MDB5000 TH THE BYPASS IN HMI 2080- TEAMLEADER
SETTING AS 142-
PER QCPC 04

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 52
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
Z1 AXIS:HOLD ms 0 50.000 DISPLAY 1/MON ENGG CHANGE NO FLASHES NOT KE24 VISUAL 3/SHIFT 1/HOUR INFORM
TIME-MDB5000 100.000 TH THE ALLOW 2080- ENGG
SETTING AS ED 142- SUPERVISOR
PER QCPC 05
Z1 AXIS:WELD kA 3.300 3.800 DISPLAY 1/MON ENGG CHANGE NO PEEL OFF OF NOT KE24 VISUAL 3/SHIFT 1/HOUR INFORM
CURRENT-MDB5000 TH THE INTERCONNECTOR ALLOW 2080- ENGG
SETTING AS ED 142- SUPERVISOR
PER QCPC 06
Z1 AXIS:WELD V 3.400 3.800 DISPLAY 1/MON ENGG CHANGE NO CUT MARKS ON NOT KE24 VISUAL 3/SHIFT 1/HOUR INFORM
VOLTAGE-MDB5000 TH THE INTERCONNECTOR ALLOW 2080- ENGG
SETTING AS ED 142- SUPERVISOR
PER QCPC 07
Z1 DISPLAY 1/MON ENGG CHANGE NO.OF.SPOT PER each 3.000 4.000 4.000 CHECK 3/SHIFT CHECK AND
AXIS:PRECHECK- TH THE CELL PER SIDE CORRECT
MDB5000 SETTING AS THE
PER QCPC PARMETERS
Z1 AXIS:PRECHECK V 1.000 1.000 DISPLAY 1/MON ENGG CHANGE NO.OF.WELD SPOT each CHECK 3/SHIFT CHECK AND
VOLTAGE-MDB5000 TH THE PER MODULE 769.000 784.000 CORRECT
SETTING AS THE
PER QCPC PARMETERS
Z1 AXIS:PRECHECK ms 0.500 1.000 DISPLAY 1/MON ENGG CHANGE
TIME-MDB5000 TH THE
SETTING AS
PER QCPC
Z1 AXIS:PRECHECK kA 0.300 1.500 DISPLAY 1/MON ENGG CHANGE
PEAK -MDB5000 TH THE
SETTING AS
PER QCPC
Z1 AXIS:PRECHECK kA 0.300 1.200 DISPLAY 1/MON ENGG CHANGE
AVG-MDB5000 TH THE
SETTING AS
PER QCPC
Z1 AXIS:SQUEEZE ms 0.050 0.100 DISPLAY 1/MON ENGG CHANGE
TIME - MU100 150.000 TH THE
SETTING AS
PER QCPC
Z1 AXIS:WELD ms 0.150 0.300 0.250 DISPLAY 1/MON ENGG CHANGE
TIME- MU100 TH THE
SETTING AS
PER QCPC
Z1 AXIS:HOLD TIME- ms 0.050 0.150 0.100 DISPLAY 1/MON ENGG CHANGE
MU100 TH THE
SETTING AS
PER QCPC
Z1 AXIS:BEFORE N 40.000 60.000 DISPLAY 1/MON ENGG CHANGE
FORCE- MU100 TH THE
SETTING AS
PER QCPC
Z1 AXIS:AFTER N 40.000 60.000 DISPLAY 1/MON ENGG CHANGE
FORCE- MU100 TH THE
SETTING AS
PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 58
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
Z1 AXIS :UP ms 0 0.500 DISPLAY 1/MON ENGG CHANGE WELD NUGGET mm 0.200 0.800 0.500 KE24 VERIFY 1/DAY CHANGE THE
TIME-MDB5000 TH THE DIAMETER 2080- SETTING AS
SETTING AS 143- PER QCPC
PER QCPC 02
Z1 AXIS:WELD ms 3.300 3.800 DISPLAY 1/MON ENGG CHANGE AUTO CYCLE KE24 CHECK 1/HOUR INFORM TO
TIME-MDB5000 TH THE START SIGNAL 2080- TEAMLEADER
SETTING AS FROM SERVER 143-
PER QCPC 03
Z1 AXIS: DOWN ms 0 0.500 DISPLAY 1/MON ENGG CHANGE NO TRACEABILITY KE24 DISPLAY 3/SHIFT INFORM TO
TIME-MDB5000 TH THE BYPASS IN HMI 2080- TEAMLEADER
SETTING AS 143-
PER QCPC 04
Z1 AXIS:HOLD ms 0 50.000 DISPLAY 1/MON ENGG CHANGE AUTO CYCLE KE24 CHECK 1/HOUR INFORM TO
TIME-MDB5000 150.000 TH THE START SIGNAL 2080- TEAMLEADER
SETTING AS FROM SERVER 143-
PER QCPC 05
Z1 AXIS:WELD kA 3.300 3.800 DISPLAY 1/MON ENGG CHANGE NO TRACEABILITY KE24 DISPLAY 3/SHIFT INFORM TO
CURRENT-MDB5000 TH THE BYPASS IN HMI 2080- TEAMLEADER
SETTING AS 143-
PER QCPC 06
Z1 AXIS:WELD V 3.400 3.800 DISPLAY 1/MON ENGG CHANGE NO FLASHES NOT KE24 VISUAL 3/SHIFT 1/HOUR INFORM
VOLTAGE-MDB5000 TH THE ALLOW 2080- ENGG
SETTING AS ED 143- SUPERVISOR
PER QCPC 07
Z1 DISPLAY 1/MON ENGG CHANGE NO PEEL OFF OF NOT KE24 VISUAL 3/SHIFT 1/HOUR INFORM
AXIS:PRECHECK- TH THE INTERCONNECTOR ALLOW 2080- ENGG
MDB5000 SETTING AS ED 143- SUPERVISOR
PER QCPC 08
Z1 AXIS:PRECHECK V 1.000 1.000 DISPLAY 1/MON ENGG CHANGE NO CUT MARKS ON NOT VISUAL 3/SHIFT 1/HOUR INFORM
VOLTAGE-MDB5000 TH THE INTERCONNECTOR ALLOW ENGG
SETTING AS ED SUPERVISOR
PER QCPC
Z1 AXIS:PRECHECK ms 0.500 1.000 DISPLAY 1/MON ENGG CHANGE NO.OF.SPOT PER each 3.000 4.000 4.000 CHECK 3/SHIFT CHECK AND
TIME-MDB5000 TH THE CELL PER SIDE CORRECT
SETTING AS THE
PER QCPC PARMETERS
Z1 AXIS:PRECHECK kA 0.300 1.500 DISPLAY 1/MON ENGG CHANGE NO.OF.WELD SPOT each CHECK 3/SHIFT CHECK AND
PEAK -MDB5000 TH THE PER MODULE 769.000 784.000 CORRECT
SETTING AS THE
PER QCPC PARMETERS
Z1 AXIS:PRECHECK kA 0.300 1.200 DISPLAY 1/MON ENGG CHANGE
AVG-MDB5000 TH THE
SETTING AS
PER QCPC
Z1 AXIS:SQUEEZE ms 0.050 0.100 0.100 DISPLAY 1/MON ENGG CHANGE
TIME - MU100 TH THE
SETTING AS
PER QCPC
Z1 AXIS:WELD ms 0.150 0.300 0.250 DISPLAY 1/MON ENGG CHANGE
TIME- MU100 TH THE
SETTING AS
PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 66
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
0215 TOP SHELL SHELL STEP 1 NME 2.300 2.700 2.500 DISPLAY 1/MON ENGG CHANGE CHECK THE SHELL NO VISUAL 3/SHIFT 100% INFORM
ASSLY TIGHTENING- T215227 TIGHTENING TH THE CLOSING DAMAG ENGG
&(TIGHTENING 5065252 4 TORQUE SETTING AS CONDITION E SUPERVISOR
CONTINGENC PER QCPC
STEP 1 rpm 250.000 DISPLAY 1/MON ENGG CHANGE PRESENCE OF NO VISUAL 3/SHIFT 100% INFORM
TIGHTENING SPEED TH THE SCREWS - M4x30 -8 MISSIN ENGG
SETTING AS NOS G SUPERVISOR
PER QCPC
STEP 2 NME 3.500 5.000 4.250 DISPLAY 1/MON ENGG CHANGE SCREW CONDITION NO VISUAL 3/SHIFT 100% INFORM
TIGHTENING TH THE M4x30 HEAD ENGG
TORQUE SETTING AS WASHO SUPERVISOR
PER QCPC UT/DAM
AGE
STEP 2 rpm 70.000 83.000 DISPLAY 1/MON ENGG CHANGE TIGHTENING AS PER WORK- 3/SHIFT 100% INFORM
TIGHTENING SPEED 100.000 TH THE SEQUENCE TMOS INS ENGG
SETTING AS SUPERVISOR
PER QCPC
OPERATOR SKILL VERIFY 1/MON TLEAD TRAIN THE TIGHTENING NME 3.700 4.700 4.200 DISPLAY 100% IN INFORM TO
LEVEL TH OPERATOR TORQUE OF 8 T&T TEAMLEADER
SCREWS
DC TOOL VERIFY ENGG CHANGE VERIFICATION NME 3.700 4.700 4.200 TRQ.WR 3/SHIFT CHANGE THE
CALIBRATION 1/YEAR THE OFTIGHTENING EN SETTING AS
SETTING AS TORQUE 8SCREWS PER QCPC
PER QCPC
CONDITION OF VISUAL 3/SHIFT 100% INFORM
DAMPERS ENGG
SUPERVISOR
PRESENCE OF VISUAL 3/SHIFT 100% INFORM
FOUR DAMPERS ENGG
ON TOP SIDE SUPERVISOR
PRESENCE OF TOP VISUAL 3/SHIFT 100% INFORM
SHELL ENGG
SUPERVISOR
SEATING OF TOP VISUAL 3/SHIFT 100% INFORM
SHELL IN MODULE ENGG
SUPERVISOR
PRESENCE OF VISUAL 3/SHIFT 100% INFORM
DOWEL PIN 2 NOS ENGG
SUPERVISOR
CHECK THE SHELL VISUAL 3/SHIFT 100% INFORM
CONDITION ENGG
SUPERVISOR
0221 SHELL SHELL FRONT SERVO: NME 3.000 3.500 3.200 DISPLAY 1/MON ENGG CHANGE CHECK THE SHELL KE24 VISUAL 3/SHIFT CHANGE THE
TIGHTENING TIGHTENING- T215227 STEP 1 TH THE CLOSING 2080- SETTING AS
(AUTO 5065252 4 TIGH.TORQUE SETTING AS CONDITION 221- PER QCPC
STATION) PER QCPC 01
FRONT SERVO: rpm 10.000 70.000 40.000 DISPLAY 1/MON ENGG CHANGE PRESENCE OF KE24 VISUAL 3/SHIFT CHANGE THE
STEP 1 TIGH.SPEED TH THE SCREWS - M4x30 -8 2080- SETTING AS
SETTING AS NOS 221- PER QCPC
PER QCPC 02
FRONT SERVO: NME 4.000 4.500 4.250 DISPLAY 1/MON ENGG CHANGE SCREW CONDITION KE24 VISUAL 3/SHIFT CHANGE THE
STEP 2 TH THE M4x30 2080- SETTING AS
TIGH.TORQUE SETTING AS 221- PER QCPC
PER QCPC 03

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 67
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
FRONT SERVO: rpm 10.000 50.000 30.000 DISPLAY 1/MON ENGG CHANGE TIGHTENING WORK- 3/SHIFT CHANGE THE
STEP 2 TIGH.SPEED TH THE SEQUENCE INS SETTING AS
SETTING AS PER QCPC
PER QCPC
REAR SERVO:STEP NME 3.000 3.500 3.250 DISPLAY 1/MON ENGG CHANGE VERIFICATION NME 3.700 4.700 4.250 TRQ.WR 3/SHIFT CHANGE THE
1 TIGH.TORQUE TH THE OFTIGHTENING EN SETTING AS
SETTING AS TORQUE 8SCREWS PER QCPC
PER QCPC
REAR SERVO:STEP rpm 10.000 70.000 50.000 DISPLAY 1/MON ENGG CHANGE AUTO CYCLE CHECK 1/HOUR CHANGE THE
1 TIGH.SPEED TH THE START SIGNAL SETTING AS
SETTING AS FROM SERVER PER QCPC
PER QCPC
REAR SERVO:STEP NME 4.000 4.500 4.250 DISPLAY 1/MON ENGG CHANGE SCREW DISPENSE CHECK 1/HOUR CHANGE THE
2 TIGH.TORQUE TH THE FROM BOWEL SETTING AS
SETTING AS FEEDER PER QCPC
PER QCPC
REAR SERVO:STEP rpm 10.000 50.000 30.000 DISPLAY 1/MON ENGG CHANGE TIGHTENING NME 3.700 4.700 4.200 DISPLAY 3/SHIFT 100% IN CHANGE THE
2 TIGH.SPEED TH THE TORQUE IN T&T SETTING AS
SETTING AS CONTROLLER PER QCPC
PER QCPC
DC TOOL VERIFY ENGG CHANGE NO SCREW HEAD VISUAL 1/HOUR CHANGE THE
CALIBRATION 1/YEAR THE DAMAGE SETTING AS
SETTING AS PER QCPC
PER QCPC
NO TRACEABILITY DISPLAY 3/SHIFT CHANGE THE
BYPASS IN HMI SETTING AS
PER QCPC
0222 FLIPPING SHELL HOME POSITION IN mm 0 DISPLAY 1/4 PMD CHANGE
TIGHTENING- X AXIS MONTH THE
5065252 S SETTING AS
PER QCPC
PICKING POSITION mm 0 DISPLAY 1/4 PMD CHANGE
IN X AXIS MONTH THE
S SETTING AS
PER QCPC
DROPPING mm 0 DISPLAY 1/4 PMD CHANGE
POSITION IN X AXIS MONTH THE
S SETTING AS
PER QCPC
HOME POSITION IN mm 0 DISPLAY 1/4 PMD CHANGE
Z AXIS MONTH THE
S SETTING AS
PER QCPC
SAFE POSITION IN Z mm 0 DISPLAY 1/4 PMD CHANGE
AXIS MONTH THE
S SETTING AS
PER QCPC
PICKING POSITION mm 0 DISPLAY 1/4 PMD CHANGE
IN Z AXIS MONTH THE
S SETTING AS
PER QCPC
DROPPING mm 0 DISPLAY 1/4 PMD CHANGE
POSITION IN Z AXIS MONTH THE
S SETTING AS
PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 68
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
ROTARY AXIS mm 0 DISPLAY 1/4 PMD CHANGE
HOME POSITION MONTH THE
S SETTING AS
PER QCPC
ROTARY 190 DEG mm 0 DISPLAY 1/4 PMD CHANGE
POSITION MONTH THE
S SETTING AS
PER QCPC
0223 BTM GSKT BOTTOM COVER THREAD NME 1.250 1.750 1.500 PROGRA 1/MON ENGG INFORM PRESENCE OF NO VISUAL 3/SHIFT 100% INFORM
ASSLY& TIGHTENING- T204262 ENGAGEMENT M TH ENGG BOTTOM GASKET MISSIN ENGG
LDG&(TIGHTEN 5065253 2 TRANSISTION SUPERVISO G SUPERVISOR
ING CONTINGE TORQUE R
THREAD rpm 20.000 100.000 PROGRA 1/MON ENGG INFORM GASKET SEATING NO VISUAL 3/SHIFT 100% INFORM
ENGAGEMENT RPM 750.000 M TH ENGG CONDITION ON DAMAG ENGG
SUPERVISO BOTTOMCOVER E SUPERVISOR
R
TIGHTENING NME 2.500 3.000 2.750 PROGRA 1/MON ENGG INFORM BOTTOM COVER VISUAL 3/SHIFT 100% INFORM
TORQUE M TH ENGG CONDITION ENGG
SUPERVISO SUPERVISOR
R
TIGHTENING SPEED rpm 50.000 250.000 PROGRA 1/MON ENGG INFORM PRESENCE OF 16 16 VISUAL 3/SHIFT 100% INFORM
341.000 M TH ENGG SCREWS - M4x12 SCREW ENGG
SUPERVISO S SUPERVISOR
R
DC TOOL VERIFY ENGG INFORM TIGHTENING NME 2.250 3.250 2.750 DISPLAY 3/SHIFT 100% IN INFORM TO
CALIBRATION 1/YEAR ENGG TORQUE OF 16 T&T TEAM
SUPERVISO SCREWS LEADER
R
VERIFICATION NME 2.250 3.250 2.750 TRQ.WR 3/SHIFT INFORM
OFTIGHTENING EN ENGG
TORQUE16SCREW SUPERVISOR
S
TIGHTENING AS PER WORK- 3/SHIFT 100% INFORM
SEQUENCE -16 TMOS INS ENGG
SCREWS SUPERVISOR
0230 BOTTOM BOTTOM COVER R1:THREAD NME 1.500 2.000 1.700 1/MON ENGG CHANGE PRESENCE OF NO KE24 VISUAL 3/SHIFT 100% INFORM
COVER TIGHTENING- T215227 ENGAGEMENT TH THE BOTTOM GASKET MISSIN 2080- ENGG
TIGHTENING(A 5065253 4 TRANSISTION SETTING AS G 230- SUPERVISOR
UTO STATION) T277234 TORQUE PER QCPC 01
8
R1:THREAD rpm 20.000 350.000 1/MON ENGG CHANGE GASKET SEATING NO KE24 VISUAL 3/SHIFT 100% INFORM
ENGAGEMENT RPM 750.000 TH THE CONDITION ON DAMAG 2080- ENGG
SETTING AS BOTTOMCOVER E 230- SUPERVISOR
PER QCPC 02
R1:TIGHTENING NME 2.500 3.000 2.750 1/MON ENGG CHANGE PRESENCE OF NO KE24 VISUAL 3/SHIFT 100% INFORM
TORQUE TH THE BOTTOM COVER MISSIN 2080- ENGG
SETTING AS G 230- SUPERVISOR
PER QCPC 03
R1:TIGHTENING rpm 10.000 150.000 1/MON ENGG CHANGE PRESENCE OF 2 NO KE24 VISUAL 3/SHIFT 100% INFORM
SPEED 341.000 TH THE SCREWS(DIAGONA MISSIN 2080- ENGG
SETTING AS L) M4*12 G 230- SUPERVISOR
PER QCPC 04

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 69
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
R1:SCREWHEAD Deg 700.000 1/MON ENGG CHANGE PRESENCE OF 16 NO VISUAL 3/SHIFT INFORM TO
ENGMNT ANGLE TH THE SCREWS - M4x12 MISSIN TEAMLEADER
STEP1-CCW SETTING AS G
PER QCPC
R2:THREAD NME 1.500 2.000 1.700 1/MON ENGG CHANGE VERIFICATION NME 2.250 3.250 2.750 TRQ.WR 3/SHIFT CHANGE THE
ENGAGEMENT TH THE OFTIGHTENING EN SETTING AS
TRANSISTION SETTING AS TORQUE16SCREW PER QCPC
TORQUE PER QCPC S
R2:THREAD rpm 20.000 350.000 1/MON ENGG CHANGE TIGHTENING AS PER WORK- 3/SHIFT INFORM
ENGAGEMENT RPM 750.000 TH THE SEQUENCE -16 TMOS INS ENGG
SETTING AS SCREWS SUPERVISOR
PER QCPC
R2:TIGHTENING NME 2.500 3.000 2.750 1/MON ENGG CHANGE AUTO CYCLE CHECK 1/HOUR CHANGE THE
TORQUE TH THE START SIGNAL SETTING AS
SETTING AS FROM SERVER PER QCPC
PER QCPC
R2:TIGHTENING rpm 10.000 150.000 1/MON ENGG CHANGE SCREW DISPENSE CHECK 1/HOUR CHANGE THE
SPEED 341.000 TH THE FROM BOWEL SETTING AS
SETTING AS FEEDER PER QCPC
PER QCPC
R2:SCREWHEAD Deg 700.000 1/MON ENGG CHANGE TIGHTENING NME 2.250 3.250 2.750 DISPLAY 3/SHIFT 100% IN CHANGE THE
ENGMNT ANGLE TH THE TORQUE IN T&T SETTING AS
STEP1-CCW SETTING AS CONTROLLER PER QCPC
PER QCPC
R3:THREAD NME 1.500 2.000 1.700 1/MON ENGG CHANGE NO SCREW HEAD VISUAL 1/HOUR CHANGE THE
ENGAGEMENT TH THE DAMAGE SETTING AS
TRANSISTION SETTING AS PER QCPC
TORQUE PER QCPC
R3:THREAD rpm 20.000 350.000 1/MON ENGG CHANGE NO TRACEABILITY DISPLAY 3/SHIFT CHANGE THE
ENGAGEMENT RPM 750.000 TH THE BYPASS IN HMI SETTING AS
SETTING AS PER QCPC
PER QCPC
R3:TIGHTENING NME 2.500 3.000 2.750 1/MON ENGG CHANGE
TORQUE TH THE
SETTING AS
PER QCPC
R3:TIGHTENING rpm 10.000 150.000 1/MON ENGG CHANGE
SPEED 341.000 TH THE
SETTING AS
PER QCPC
R3:SCREWHEAD Deg 700.000 1/MON ENGG CHANGE
ENGMNT ANGLE TH THE
STEP1-CCW SETTING AS
PER QCPC
R4:THREAD NME 1.500 2.000 1.700 1/MON ENGG CHANGE
ENGAGEMENT TH THE
TRANSISTION SETTING AS
TORQUE PER QCPC
R4:THREAD rpm 20.000 350.000 1/MON ENGG CHANGE
ENGAGEMENT RPM 750.000 TH THE
SETTING AS
PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 70
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
R4:TIGHTENING NME 2.500 3.000 2.750 1/MON ENGG CHANGE
TORQUE TH THE
SETTING AS
PER QCPC
R4:TIGHTENING rpm 10.000 150.000 1/MON ENGG CHANGE
SPEED 341.000 TH THE
SETTING AS
PER QCPC
R4:SCREWHEAD Deg 700.000 1/MON ENGG CHANGE
ENGMNT ANGLE TH THE
STEP1-CCW SETTING AS
PER QCPC
DC TOOL VERIFY ENGG CHANGE
CALIBRATION 1/YEAR THE
SETTING AS
PER QCPC
0240 SHELL LASER LASER MARKING & MARKING SPEED mm/s 400.000 600.000 PROGRA 1/MON ENGG CHANGE VISIBILITY OF EASY KE24 VISUAL 3/SHIFT CHANGE THE
MARKING FLIPPING - 5065254 600.000 M TH THE MARKING TO 2080- SETTING AS
SETTING AS SCAN 240- PER QCPC
PER QCPC 01
MARKING kHz 30.000 60.000 60.000 PROGRA 1/MON ENGG CHANGE CORRECT AS PER KE24 VISUAL 3/SHIFT CHANGE THE
FREQUENCY M TH THE NUMBERING AS TMOS 2080- SETTING AS
SETTING AS PER DRG 240- PER QCPC
PER QCPC 02
MARKING POWER % 100.000 PROGRA 1/MON ENGG CHANGE MARKING ON THE RIGHT KE24 VISUAL 3/SHIFT CHANGE THE
M TH THE RIGHT PLACE PLACE 2080- SETTING AS
SETTING AS 240- PER QCPC
PER QCPC 03
SIZE OF 2D mm 8.000 8.000 8.000 PROGRA 1/MON ENGG CHANGE COMPLETE 12 VISUAL 3/SHIFT CHANGE THE
CODE(8*8mm) M TH THE MARKING LETTER SETTING AS
SETTING AS S PER QCPC
PER QCPC COMPL
ETION
TEXT HEIGHT mm 5.000 PROGRA 1/MON ENGG CHANGE
M TH THE
SETTING AS
PER QCPC
SPACING BETWEEN mm 0.900 PROGRA 1/MON ENGG CHANGE
TEXT M TH THE
SETTING AS
PER QCPC
TEXT WIDTH mm 0.700 PROGRA 1/MON ENGG CHANGE
M TH THE
SETTING AS
PER QCPC
0250 FLIPPING LASER MARKING & PICKING POSITION mm 465.014 DISPLAY 1/4 PMD CHECK AND
FLIPPING - 5065254 T277234 IN Z AXIS MONTH CORRECT
3 S THE
PARMETERS
SAFE POSITION IN Z mm 10.014 DISPLAY 1/4 PMD CHECK AND
AXIS MONTH CORRECT
S THE
PARMETERS

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 71
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
DROPPING mm 437.014 DISPLAY 1/4 PMD CHECK AND
POSITION IN Z AXIS MONTH CORRECT
S THE
PARMETERS
ROTARY AXIS mm 0 DISPLAY 1/4 PMD CHECK AND
HOME POSITION MONTH CORRECT
S THE
PARMETERS
ROTARY 180 DEG mm 180000.0 KE24 DISPLAY 1/4 PMD CHECK AND
POSITION 00 2080- MONTH CORRECT
250- S THE
01 PARMETERS
0260 PCB LOADING PCB AND PLASTIC BIT SLIP PROGRA 1/MON ENGG CHANGE PRESENCE OF 15 15 VISUAL 3/SHIFT 100% INFORM
(TIGHTENING BASE DETECTION - M TH THE SCREWS - M4x12SP SCREW ENGG
CONTINGENCY TIGHTENING- ENABLE ON SETTING AS S SUPERVISOR
) 5065255 PER QCPC
THREAD DAMAGE PROGRA 1/MON ENGG CHANGE TIGHTENING NME 1.300 2.300 1.800 DISPLAY 3/SHIFT 100% IN INFORM TO
DETECTION - M TH THE TORQUE OF 15 T&T TEAMLEADER
ENABLE ON SETTING AS SCREWS
PER QCPC
THREAD NME 0 0.300 0.200 PROGRA 1/MON ENGG CHANGE VERIFICATION NME 1.300 2.300 1.800 TRQ.WR 3/SHIFT CHANGE THE
ENGAGEMENT M TH THE OFTIGHTENING EN SETTING AS
TRANSITION SETTING AS TORQUE15SCREW PER QCPC
TORQUE PER QCPC S
THREAD rpm 20.000 50.000 PROGRA 1/MON ENGG CHANGE TIGHTENING AS PER WORK- 3/SHIFT 100% INFORM
ENGAGEMENT 750.000 M TH THE SEQUENCE -15 TMOS INS ENGG
TRANSITION SPEED SETTING AS SCREWS SUPERVISOR
PER QCPC
TIGHTENING NME 1.500 2.000 1.800 PROGRA 1/MON ENGG CHANGE THERMISTOR AS PER CHECK 3/SHIFT 100% INFORM
TORQUE M TH THE CABLE ROUTING TMOS ENGG
SETTING AS ASPER SUPERVISOR
PER QCPC COLORCODE
TIGHTENING SPEED rpm 112.000 250.000 PROGRA 1/MON ENGG CHANGE PRESENCE OF PCB 1 NO VISUAL 3/SHIFT 100% INFORM
431.000 M TH THE ON MODULE ENGG
SETTING AS SUPERVISOR
PER QCPC
MODULE NUMBER DISPLAY INSPT CHANGE
MAPPING WITH 1/SHIFT THE
PACK SETTING AS
PER QCPC
PCB MAPPING WITH KE24 DISPLAY INSPT CHANGE
PACK NUMBER 2080- 1/SHIFT THE
260- SETTING AS
01 PER QCPC
PRESENCE OF PCB VISUAL 3/SHIFT INSPT CHANGE
ON MODULE THE
SETTING AS
PER QCPC
DC TOOL VERIFY ENGG CHANGE
CALIBRATION 1/YEAR THE
SETTING AS
PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 72
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
0270 PCB PCB AND PLASTIC DC TOOL VERIFY ENGG INFORM TO PRESENCE OF 2 NO 100% INFORM TO
TIGHTENING(A BASE T215227 CALIBRATION 1/YEAR TEAMLEADE SCREWS(DIAGONA MISSIN TEAMLEADER
UTO STATION) TIGHTENING- 4 R L) M4*12 SP G
5065255 T277234
8
BIT SLIP PROGRA 1/MON ENGG CHANGE PRESENCE OF 15 15 VISUAL 3/SHIFT CHANGE THE
DETECTION - M TH THE SCREWS - M4x12SP SCREW SETTING AS
DISABLE ON SETTING AS S PER QCPC
PER QCPC
THREAD DAMAGE PROGRA 1/MON ENGG CHANGE VERIFICATION NME 1.300 2.300 1.800 TRQ.WR 3/SHIFT CHANGE THE
DETECTION - M TH THE OFTIGHTENING EN SETTING AS
DISBLE ON SETTING AS TORQUE15SCREW PER QCPC
PER QCPC S
TIGHTENING RPM rpm 300.000 400.000 KE24 PROGRA 1/MON ENGG CHANGE TIGHTENING AS PER WORK- 3/SHIFT CHANGE THE
(STEP-1) 600.000 2080- M TH THE SEQUENCE -15 TMOS INS SETTING AS
270- SETTING AS SCREWS PER QCPC
01 PER QCPC
ENGAGEMENT NME 0.200 0.900 0.700 KE24 PROGRA 1/MON ENGG CHANGE AUTO CYCLE CHECK 1/HOUR INFORM TO
TRANSISTION 2080- M TH THE START SIGNAL TEAMLEADER
TORQUE 270- SETTING AS FROM SERVER
02 PER QCPC
TIGHTENING RPM rpm 150.000 200.000 KE24 PROGRA 1/MON ENGG CHANGE SCREW DISPENSE CHECK 1/HOUR INFORM TO
(STEP-2) 250.000 2080- M TH THE FROM BOWEL TEAMLEADER
270- SETTING AS FEEDER
03 PER QCPC
TIGHTENING NME 1.500 2.000 1.800 KE24 PROGRA 1/MON ENGG CHANGE TIGHTENING NME 1.300 2.300 1.800 DISPLAY 3/SHIFT 100% IN INFORM TO
TORQUE 2080- M TH THE TORQUE IN T&T TEAMLEADER
270- SETTING AS CONTROLLER
04 PER QCPC
DC TOOL VERIFY ENGG CHANGE NO SCREW HEAD VISUAL 1/HOUR INFORM TO
CALIBRATION 1/YEAR THE DAMAGE TEAMLEADER
SETTING AS
PER QCPC
NO TRACEABILITY DISPLAY 3/SHIFT INFORM TO
BYPASS IN HMI TEAMLEADER
0280 INSERT&FUSE MANUAL STATION STEP 1 NME 1.800 2.200 2.000 DISPLAY 1/MON ENGG CHANGE PRESENCE OF 15 NOS VISUAL 3/SHIFT 100% INFORM
TIGHTENING & -5065256 TIGHTENING TH THE COVER HOUSING ENGG
THERMISTOR TORQUE SETTING AS CAP SUPERVISOR
PLUG PER QCPC
STEP 1 rpm 50.000 150.000 DISPLAY 1/MON ENGG CHANGE PRESENCE OF CRR NO VISUAL 3/SHIFT 100% INFORM
TIGHTENING SPEED 250.000 TH THE SCREWS M6x8 -2 MISSIN ENGG
SETTING AS NOS G SUPERVISOR
PER QCPC
STEP 2 NME 3.000 4.000 3.500 KE24 DISPLAY 1/MON ENGG CHANGE TIGHTENING NME 3.000 4.000 3.500 DISPLAY 3/SHIFT 100% IN INFORM TO
TIGHTENING 2080- TH THE TORQUE OF 2 T&T TEAMLEADER
TORQUE 280- SETTING AS SCREWS
01 PER QCPC
STEP 2 rpm 50.000 100.000 KE24 DISPLAY 1/MON ENGG CHANGE VERIFICATION NME 3.000 4.000 3.500 TRQ.WR 3/SHIFT CHANGE THE
TIGHTENING SPEED 250.000 2080- TH THE OFTIGHTENING EN SETTING AS
280- SETTING AS TORQUE 2SCREWS PER QCPC
02 PER QCPC
TOP COVER KE24 CHECK INSPT CHANGE FUSE CONDITION NO VISUAL 3/SHIFT 100% INFORM
MAPPING WITH 2080- 1/SHIFT THE DAMAG ENGG
PACK 280- SETTING AS E SUPERVISOR
03 PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 73
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
DC TOOL KE24 VERIFY ENGG CHANGE INSERT FUSE NO VISUAL 3/SHIFT 100% INFORM
CALIBRATION 2080- 1/YEAR THE CONDITION DAMAG ENGG
280- SETTING AS E SUPERVISOR
04 PER QCPC
TIGHTENING AS PER WORK- 3/SHIFT 100% INFORM
SEQUENCE - 2 NOS TMOS INS ENGG
SUPERVISOR
0290 +VE & -VE MANUAL STATION STEP 1 NME 1.000 1.400 1.200 KE24 1/MON ENGG CHANGE PRESENCEOFSCRE NO VISUAL 3/SHIFT 100% INFORM
TERMINAL -5065256 TIGHTENING 2080- TH THE WS IN -VE MISSIN ENGG
TIGHTENING & TORQUE 290- SETTING AS TERMINAL-M4x12FL G SUPERVISOR
CORDSET 01 PER QCPC
STEP 1 rpm 50.000 150.000 KE24 1/MON ENGG CHANGE NEGATIVE NME 2.200 3.200 2.700 DISPLAY 3/SHIFT 100% IN INFORM TO
TIGHTENING SPEED 250.000 2080- TH THE TERMINAL TT (2 T&T TEAMLEADER
290- SETTING AS SCREWS)
02 PER QCPC
STEP 2 NME 2.500 3.500 2.750 KE24 1/MON ENGG CHANGE VERIFICATION OF NME 2.200 3.200 2.700 TRQ.WR 3/SHIFT CHANGE THE
TIGHTENING 2080- TH THE +VE 2 SCREWS TT EN SETTING AS
TORQUE 290- SETTING AS PER QCPC
03 PER QCPC
STEP 2 rpm 50.000 75.000 KE24 1/MON ENGG CHANGE PRESENCEOFSCRE NO VISUAL 3/SHIFT 100% INFORM
TIGHTENING SPEED 150.000 2080- TH THE WS IN +VE MISSIN ENGG
290- SETTING AS TERMINAL-M4x12FL G SUPERVISOR
04 PER QCPC
DC TOOL KE24 VERIFY ENGG CHANGE POSITIVE NME 2.200 3.200 2.700 DISPLAY 3/SHIFT 100% IN INFORM TO
CALIBRATION 2080- 1/YEAR THE TERMINAL TT (2 T&T TEAMLEADER
290- SETTING AS SCREWS)
05 PER QCPC
VERIFICATION OF NME 2.200 3.200 2.700 TRQ.WR 3/SHIFT CHANGE THE
-VE 2 SCREWS TT EN SETTING AS
PER QCPC
CHECKTHERETIGH NO VISUAL 3/SHIFT 100% INFORM
TENINGOFSCREWS DAMAG ENGG
HEAD DAMAGE E SUPERVISOR
SIGNAL COMPL VISUAL 3/SHIFT 100% INFORM
COUPLERCONNEC ETE ENGG
TION ASSY BMS TO LOCK SUPERVISOR
PCB
DOWSIL 7091 RTV NO VISUAL 3/SHIFT 100% INFORM
APPLICATION FOR MISSIN ENGG
4SCERWS G SUPERVISOR
DOWSIL7091 RTV NO VISUAL 3/SHIFT 100% INFORM
APPLICATION FOR MISSIN ENGG
CONNECTOR G SUPERVISOR
0300 TOP COVER MANUAL STATION STEP 1 NME 1.800 2.200 2.000 DISPLAY 1/MON ENGG CHANGE PRESENCE OF TOP 1 NO VISUAL 3/SHIFT 100% INFORM
LOOSE ASSY -5065256 TIGHTENING TH THE COVER WITH SUB ENGG
TORQUE SETTING AS ASSEMBLED SUPERVISOR
PER QCPC
STEP 1 rpm 150.000 300.000 DISPLAY 1/MON ENGG CHANGE PRESENCE OF 16 NO VISUAL 3/SHIFT 100% INFORM
TIGHTENING SPEED 450.000 TH THE SCREWS - M4x30 MISSIN ENGG
SETTING AS G SUPERVISOR
PER QCPC
STEP 2 NME 3.500 4.000 3.750 DISPLAY 1/MON ENGG CHANGE CHECKTHERETIGH NO VISUAL 3/SHIFT 100% INFORM
TIGHTENING TH THE TENINGOFSCREWS DAMAG ENGG
TORQUE SETTING AS HEAD DAMAGE E SUPERVISOR
PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 74
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
STEP 2 rpm 50.000 100.000 DISPLAY 1/MON ENGG CHANGE TIGHTENING NME 3.500 4.000 3.750 DISPLAY 3/SHIFT 100% IN INFORM TO
TIGHTENING SPEED 250.000 TH THE TORQUE OF 16 T&T TEAMLEADER
SETTING AS SCREWS
PER QCPC
DC TOOL VERIFY ENGG CHANGE VERIFICATION NME 3.500 4.000 3.750 TRQ.WR 3/SHIFT CHANGE THE
CALIBRATION 1/YEAR THE OFTIGHTENING EN SETTING AS
SETTING AS TORQUE 16 SCRE PER QCPC
PER QCPC
TIGHTENING AS PER WORK- 3/SHIFT 100% INFORM
SEQUENCE -16 TMOS INS ENGG
SCREWS SUPERVISOR
0310 TOP COVER TOP COVER THREAD NME 1.800 2.200 2.000 KE24 PROGRA 1/MON ENGG CHANGE PRESENCE OF TOP NO VISUAL 3/SHIFT 100% INFORM
TIGHTENING TIGHTENING- T277234 ENGAGEMENT 2080- M TH THE GASKET MISSIN ENGG
(AUTO 5065257 8 TRANSITION 310- SETTING AS G SUPERVISOR
STATION) T215227 TORQUE 01 PER QCPC
4
THREAD rpm 20.000 300.000 KE24 PROGRA 1/MON ENGG CHANGE GASKET SEATING PROPE VISUAL 3/SHIFT 100% INFORM
ENGAGEMENT 750.000 2080- M TH THE CONDITION ON R ENGG
TRANSITION SPEED 310- SETTING AS TOPCOVER SEATIN SUPERVISOR
02 PER QCPC G
TIGHTENING NME 3.500 4.000 3.750 KE24 PROGRA 1/MON ENGG CHANGE PRESENCE OF TOP 1 NO VISUAL 3/SHIFT 100% INFORM
TORQUE 2080- M TH THE COVER ENGG
310- SETTING AS SUPERVISOR
03 PER QCPC
TIGHTENING SPEED rpm 50.000 350.000 KE24 PROGRA 1/MON ENGG CHANGE PRESENCE OF 2 NO VISUAL 3/SHIFT 100% INFORM
442.000 2080- M TH THE SCREWS(DIAGONA MISSIN ENGG
310- SETTING AS L) M4*30 G SUPERVISOR
04 PER QCPC
DC TOOL VERIFY ENGG CHANGE PRESENCE OF 16 NO VISUAL 3/SHIFT CHANGE THE
CALIBRATION 1/YEAR THE SCREWS - M4x30 MISSIN SETTING AS
SETTING AS G PER QCPC
PER QCPC
VERIFICATION NME 3.200 4.200 3.700 TRQ.WR 3/SHIFT CHANGE THE
OFTIGHTENING EN SETTING AS
TORQUE16SCREW PER QCPC
S
TIGHTENING AS PER WORK- 3/SHIFT CHANGE THE
SEQUENCE -16 TMOS INS SETTING AS
SCREWS PER QCPC
AUTO CYCLE CHECK 1/HOUR INFORM TO
START SIGNAL TEAMLEADER
FROM SERVER
SCREW DISPENSE CHECK 1/HOUR INFORM TO
FROM BOWEL TEAMLEADER
FEEDER
TIGHTENING NME 3.200 4.200 3.700 DISPLAY 3/SHIFT 100% IN INFORM TO
TORQUE IN T&T TEAMLEADER
CONTROLLER
NO SCREW HEAD VISUAL 1/HOUR INFORM TO
DAMAGE TEAMLEADER
NO TRACEABILITY DISPLAY 3/SHIFT INFORM TO
BYPASS IN HMI TEAMLEADER

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 77
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
CHARACTER mm 1.600 2.100 1.813 PROGRA 1/MON QINSP CHECK AND
HEIGHT OF TEXT M TH CORRECT
THE
PARMETERS
PY FOR THERMAL VERIFY 3/SHIFT INSPT INFORM
PAD PRESENCE ENGG
SUPERVISO
R
0350 BMS & TOP MANUAL STATION OPERATOR SKILL CL2 VERIFY 1/MON TLEAD TRAIN THE PRESENCE OF BMS 3/SHIFT 100% INFORM
COVER -5065256 LEVEL TH OPERATOR ENGG
MAPPING, SUPERVISOR
THERMAL PAD
BMS MAPPING VERIFY 3/SHIFT INSPT INFORM PRESENCE OF 3/SHIFT 100% INFORM
WITH TOP COVER ENGG TOPCOVER WITH ENGG
SUPERVISO LASER MARKING SUPERVISOR
R
PRESENCE OF 3/SHIFT 100% INFORM
CLAMPCORDSET ENGG
SUPERVISOR
PROPER SEATING 3/SHIFT 100% INFORM
OF CLAMP ENGG
CORDSET SUPERVISOR
0360 BMS MANUAL STATION OPERATOR SKILL CL2 VERIFY 1/MON TLEAD TRAIN THE PRESENCE OF TOP VISUAL 3/SHIFT 100% INFORM
TIGHTENING -5065256 LEVEL TH OPERATOR COVER WITH ENGG
CLAMP CORDSET SUPERVISOR
TOOL DRIVE END VISUAL 1/MON QINSP CHANGE PRESENCE OF ALL VISUAL 3/SHIFT 100% INFORM
CONDITION TH THE SCREWS - M4x12 ENGG
PARAMETER SUPERVISOR
AS PER
QCPC
TOOL BIT VISUAL 1/DAY OPTR REPLACE TIGHTENING NME 1.300 2.300 1.800 DISPLAY 3/SHIFT 100% IN INFORM TO
CONDITION THE BIT TORQUE OF 6 T&T TEAMLEADER
SCREWS
TIGHTENING TOOL NME 1.500 2.000 1.750 ITT 1/YEAR QINSP CHANGE VERIFICATION NME 1.300 2.300 1.800 TRQ.WR 3/SHIFT INFORM
CALIBRATION THE OFTIGHTENING EN ENGG
PARAMETER TORQUE6SCREWS SUPERVISOR
AS PER
QCPC
TT SETTING IN NME 1.500 2.000 1.750 KE24 PROGRA 1/MON QINSP CHECK AND TIGHTENING KE24 WORK- 3/SHIFT 100% INFORM
CONTROLLER 2080- M TH CORRECT SEQUENCE -6 2080- INS ENGG
360- THE SCREWS 360- SUPERVISOR
02 PARMETERS 01
OPERATOR SKILL CL2 KE24 CONFIR 1/MON TLEAD TRAIN THE
LEVEL 2080- M TH OPERATOR
360-
03
DC TOOL KE24 CHECK ENGG CHECK AND
CALIBRATION 2080- 1/YEAR CORRECT
360- THE
04 PARMETERS
0370 CHAGORI MANUAL STATION TOOL BIT VISUAL 1/DAY OPTR REPLACE PRESENCE OF TOP VISUAL 3/SHIFT 100% CHANGE THE
TIGHTENING -5065256 CONDITION (T20) THE BIT COVER SETTING AS
PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 78
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
TIGHTENING TOOL KE24 ITT 1/YEAR QINSP CHANGE PRESENCE OF VISUAL 3/SHIFT 100% CHANGE THE
CALIBRATION 2080- THE CONTROLLER BMS SETTING AS
370- SETTING AS PER QCPC
01 PER QCPC
TT SETTING IN NME 0.500 1.000 0.750 KE24 PROGRA 1/MON QINSP CHANGE PRESENCE OF VISUAL 3/SHIFT 100% CHANGE THE
CONTROLLER 2080- M TH THE CLAMP CORDSET SETTING AS
370- SETTING AS PER QCPC
02 PER QCPC
TORQUE WRENCH STD.ROO 1/6MON QINSP CHANGE PRESENCE OF VISUAL 3/SHIFT 100% CHANGE THE
CALIBARATION M THS THE SCREWS - M3x8 SETTING AS
SETTING AS PER QCPC
PER QCPC
DC TOOL CHECK ENGG CHANGE TIGHTENING NME 0.400 0.800 0.600 DISPLAY 3/SHIFT 100% IN CHANGE THE
CALIBRATION 1/YEAR THE TORQUE OF 4 T&T SETTING AS
SETTING AS SCREWS PER QCPC
PER QCPC
VERIFICATION NME 0.400 0.800 0.600 TRQ.WR 3/SHIFT TRAIN THE
OFTIGHTENING EN OPERATOR
TORQUE 4SCREWS
TIGHTENING KE24 WORK- 3/SHIFT 100% CHANGE THE
SEQUENCE 2080- INS SETTING AS
370- PER QCPC
03
0380 CHAGORI &+VE MANUAL STATION TOOL DRIVE END KE24 VISUAL 1/MON QINSP CHANGE PRESENCE OF TOP VISUAL 3/SHIFT 100% CHANGE THE
TERMINAL -5065256 CONDITION 2080- TH THE COVER WITH SETTING AS
CABLE 380- PARAMETER GASKET PER QCPC
TIGHTENING 01 AS PER
QCPC
TOOL BIT KE24 VISUAL 1/DAY OPTR REPLACE PRESENCE OF VISUAL 3/SHIFT 100% CHANGE THE
CONDITION (T20 2080- THE BIT ASSEMBLED BMS SETTING AS
-M4) 380- WITH CLAMPCORD PER QCPC
02
TIGHTENING TOOL KE24 ITT 1/6MON QINSP CHANGE 52VCORDSET VISUAL 3/SHIFT 100% CHANGE THE
CALIBRATION 2080- THS THE PRESENCE OF +VE SETTING AS
380- SETTING AS TERMINAL CABL PER QCPC
03 PER QCPC
TORQUE WRENCH STD.ROO 1/YEAR QINSP CHANGE PRESENCE OF VISUAL 3/SHIFT 100% CHANGE THE
CALIBARATION M THE SCREWS IN SETTING AS
SETTING AS TIGHTENING PER QCPC
PER QCPC M4X12Fl
DC TOOL CHECK ENGG CHANGE TIGHTENING NME 2.200 3.200 2.700 DISPLAY 3/SHIFT 100% IN INFORM TO
CALIBRATION 1/YEAR THE TORQUE OF +VE 2 T&T SUPERVISOR
SETTING AS SCREWS (FVF)
PER QCPC
VERIFICATION NME 2.200 3.200 2.700 TRQ.WR 3/SHIFT INFORM TO
OFTIGHTENING EN SUPERVISOR
TORQUE 2SCREWS
CORDSET VISUAL 3/SHIFT 100% INFORM TO
PRESENCE OF + VE SUPERVISOR
TERMINAL CABLE
PRESENCE OF VISUAL 3/SHIFT 100% INFORM TO
SCREWS IN SUPERVISOR
TIGHTENING
M4X12Fl

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 79
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
TIGHTENING NME 2.200 3.200 2.700 DISPLAY 3/SHIFT 100% IN INFORM TO
TORQUE OF -VE 2 T&T SUPERVISOR
SCREWS (FVF)
VERIFICATION NME 2.200 3.200 2.700 TRQ.WR 3/SHIFT INFORM
OFTIGHTENING EN ENGG
TORQUE 2SCREWS SUPERVISOR
PRESENCE OF BMS VISUAL 3/SHIFT 100% INFORM
POSITIVE CABLE ENGG
SUPERVISOR
0390 RTV MANUAL STATION MAIN AIR bar 4.000 6.000 5.000 PR.GAU 1/MON INSPT CHANGE SEALANT ON +VE CHECK 3/SHIFT 100% CHANGE THE
APPLICATION -5065256 PRESSURE GE TH THE TERMINAL 52V- 2 SETTING AS
SETTING AS SCREWS PER QCPC
PER QCPC
PUMP PRESSURE kg/c 60.000 80.000 70.000 PR.GAU 1/MON INSPT TRAIN THE SEALANT ON +VE CHECK 3/SHIFT 100% CHANGE THE
m2 GE TH OPERATOR TERMINAL- 2 SETTING AS
SCREWS PER QCPC
LUBRICATION OF CHECK 1/MON INSPT INFORM
THE RAM TH PMD
0400 PCM FILLING BATTERY ASSY OPERATOR SKILL CL2 KE24 VERIFY 1/MON TLEAD TRAIN THE PCM QUANTITY kg 1.375 1.425 1.380 KE24 DISPLAY 3/SHIFT 100% IN INFORM TO
CONVYR-LINE 2 T204265 LEVEL 2080- TH OPERATOR 2080- T&T SUPERVISOR
(5065248) 0 400- 400-
02 01
NOZZLE Deg 55.000 70.000 65.000 KE24 PROGRA 1/MON INSPT CHANGE PACK WEIGHT kg 10.700 11.000 DISPLAY 3/SHIFT CHANGE THE
TEMPERATURE 2080- M TH THE BEFORE PCM SETTING AS
400- SETTING AS FILLING PER QCPC
03 PER QCPC
BOTTOM HEATER Deg 60.000 90.000 85.000 KE24 PROGRA 1/MON INSPT CHANGE PACK WEIGHT kg 12.100 12.400 DISPLAY 3/SHIFT CHANGE THE
TEMPERATURE 2080- M TH THE AFTER PCM SETTING AS
400- SETTING AS FILLING PER QCPC
04 PER QCPC
PUMP FLANGE Deg 60.000 80.000 68.000 KE24 PROGRA 1/MON INSPT CHANGE PASTING OF 3 VISUAL 3/SHIFT 100 % CHANGE THE
TEMPERATURE 2080- M TH THE SAFETY STICKER SETTING AS
400- SETTING AS (2+1) PER QCPC
05 PER QCPC
PUMP OUTLET Deg 60.000 80.000 68.000 KE24 PROGRA 1/MON INSPT CHANGE
TEMPERATURE 2080- M TH THE
400- SETTING AS
06 PER QCPC
LEVEL OF THE PROGRA 1/SHIFT OPTR INFORM TO
HEATED TANK M SUPERVISO
R
WEIGHING SCALE CHECK ENGG INFORM
CALIBRATION 1/YEAR PMD
0410 PCM PORT BATTERY ASSY OPERATOR SKILL CL2 VERIFY 1/MON TLEAD TRAIN THE PRESENCE OF VISUAL 3/SHIFT 100% INFORM
TIGHTENING & CONVYR-LINE 2 LEVEL TH OPERATOR SCREWS HEX BOLT TEAM
VALVE ASSLY (5065248) M10X12 LEADER
TOOL DRIVE END KE24 VISUAL 1/MON QINSP CHANGE TIGHTENING NME 2.000 3.000 2.500 DISPLAY 3/SHIFT 100% IN INFORM
CONDITION 0400- TH THE TORQUE OF T&T TEAM
250- PARAMETER SCREW LEADER
09 AS PER
QCPC
TOOL BIT VISUAL 1/DAY OPTR REPLACE VERIFICATION OF NME 2.000 3.000 2.500 TRQ.WR 3/SHIFT INFORM TO
CONDITION THE BIT TIGHTENED EN ENGG
SCREWS SUPERVISOR

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 80
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
TIGHTENING TOOL ITT 1/6MON QINSP CHANGE PRESENCE OF VISUAL 3/SHIFT 100% INFORM TO
CALIBRATION THS THE TRITON VALVE ENGG
SETTING AS SUPERVISOR
PER QCPC
TT SETTING IN NME 2.125 2.875 2.500 KE24 PROGRA 1/MON QINSP CHANGE TIGHTENING NME 5.500 6.500 6.000 DISPLAY 3/SHIFT 100% IN INFORM TO
CONTROLLER 0400- M TH THE TORQUE OF T&T ENGG
250- SETTING AS TRITON VALVE SUPERVISOR
07 PER QCPC
VERIFICATION OF NME 5.500 6.500 6.000 TRQ.WR 3/SHIFT INFORM TO
TIGHTENED EN ENGG
TRITON VALVE SUPERVISOR
AFTER FILLING THE CHECK 3/SHIFT 100% 100% CHECK
BP SHOULDBE IN AND TRAIN
UPRIGHT OPERATOR
0420 PCM COOLING Battery Assy Work FIFO WITH GREEN 1/MON INSPT TRAIN THE COOLING TIME Hour 3.000 4.000 3.500 VERIFY 3/SHIFT 100% TRAIN THE
station - 7 LIGHT PRESENCE TH OPERATOR AFTER PCM s OPERATOR
FILLING (Forced)
COOLING TIME Hour 5.000 6.000 5.000 VERIFY 3/SHIFT 100% TRAIN THE
AFTER PCM s OPERATOR
FILLING (Natural)
0430 HRD & EOL - Chroma EOL testing HIGH RATE A 50.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 KE24 DISPLAY 3/SHIFT 100% CHANGE THE
CAPACITY m/c - HRD- 5000432 DISCHARGE 2080- M TH THE OPERATING 10.000- 2080- IN T&T SETTING AS
TESTING CURRENT 430- SETTING AS TEMPERATURE 430- PER QCPC
ST-1(40CH) 01 PER QCPC 07
HIGH RATE min 5.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% CHANGE THE
DISCHARGE TIME 2080- M TH THE IN T&T SETTING AS
430- SETTING AS PER QCPC
02 PER QCPC
REST BEFORE CAN s 10.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 DISPLAY 3/SHIFT 100% CHANGE THE
WRITE DATA 2080- M TH THE OPERATING 10.000- IN T&T SETTING AS
430- SETTING AS TEMPERATURE PER QCPC
03 PER QCPC
CAN WRITE DATA () s 20.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% CHANGE THE
time 2080- M TH THE IN T&T SETTING AS
430- SETTING AS PER QCPC
04 PER QCPC
REST AFTER CAN min 1.000 KE24 PROGRA 1/MON QINSP CHANGE RATED CAPACITY A/H 15.800 DISPLAY 3/SHIFT 100% CHANGE THE
WRITE DATA 2080- M TH THE OF PACK @ 1C IN T&T SETTING AS
430- SETTING AS PER QCPC
05 PER QCPC
REST TIME AFTER s 20.000 KE24 PROGRA 1/MON QINSP CHANGE RATED ENERGY OF kwh 0.800 0.900 DISPLAY 3/SHIFT 100% CHANGE THE
HRD 2080- M TH THE PACK @ 1C IN T&T SETTING AS
430- SETTING AS PER QCPC
06 PER QCPC
OPERATOR SKILL CL2 KE24 VERIFY 1/MON TLEAD TRAIN THE UPDATE PROGRA 1/MONT 100% CHANGE THE
LEVEL 2080- TH OPERATOR SOFTWARE M H SETTING AS
430- VERSION PER QCPC
08
COUPLER KE24 VISUAL 1/MON ENGG CHANGE
CONDITION 2080- TH THE
430- SETTING AS
09 PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 83
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL M TH SUPERVISO
TEMP.-DSCHRG R
PCB °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
MOSFET °C 0 50.000 PROGRA 1/MON QINSP CHANGE
TEMP.-DSCHRG M TH THE
SETTING AS
PER QCPC
DISCHARGE CUT % 34.000 36.000 35.000 PROGRA 1/MON INSPT CHANGE
OFF SOC M TH THE
SETTING AS
PER QCPC
0431 HRD & EOL - Battery Pack EOL HIGH RATE A 50.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 KE24 DISPLAY 3/SHIFT 100% TRAIN THE
CAPACITY Tester- 5000365 DISCHARGE 2080- M TH THE OPERATING 10.000- 2080- IN T&T OPERATOR
TESTING CURRENT 431- SETTING AS TEMPERATURE 431-
ST-2(40CH) 01 PER QCPC 07
HIGH RATE min 5.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% CHANGE THE
DISCHARGE TIME 2080- M TH THE IN T&T SETTING AS
431- SETTING AS PER QCPC
02 PER QCPC
REST BEFORE CAN s 10.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 DISPLAY 3/SHIFT 100% CHANGE THE
WRITE DATA 2080- M TH THE OPERATING 10.000- IN T&T SETTING AS
431- SETTING AS TEMPERATURE PER QCPC
03 PER QCPC
CAN WRITE DATA () s 20.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% INFORM TO
time 2080- M TH THE IN T&T ENGG
431- SETTING AS SUPERVISOR
04 PER QCPC
REST AFTER CAN min 1.000 KE24 PROGRA 1/MON QINSP CHANGE RATED CAPACITY A/H 15.800 DISPLAY 3/SHIFT 100% INFORM TO
WRITE DATA 2080- M TH THE OF PACK @ 1C IN T&T SUPERVISOR
431- SETTING AS
05 PER QCPC
REST TIME AFTER s 20.000 KE24 PROGRA 1/MON QINSP CHANGE RATED ENERGY OF kwh 0.800 0.900 DISPLAY 3/SHIFT 100% INFORM TO
HRD 2080- M TH THE PACK @ 1C IN T&T SUPERVISOR
431- SETTING AS
06 PER QCPC
OPERATOR SKILL KE24 VERIFY 1/MON TLEAD CHANGE
LEVEL 2080- TH THE
431- SETTING AS
08 PER QCPC
COUPLER KE24 VISUAL 1/MON ENGG CHANGE
CONDITION 2080- TH THE
431- SETTING AS
09 PER QCPC
OVER CURRENT A 51.000 PROGRA 1/MON QINSP CHANGE
PROTECTION M TH THE
SETTING SETTING AS
PER QCPC
OVER °C 55.000 DISPLAY 1/MON QINSP CHANGE
TEMPERATURE TH THE
PROTECTION SETTING AS
SETTING PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 86
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
0432 HRD & EOL - Battery Pack EOL HIGH RATE A 50.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 KE24 DISPLAY 3/SHIFT 100% CHANGE THE
CAPACITY Tester - 5000366 DISCHARGE 2080- M TH THE OPERATING 10.000- 2080- IN T&T SETTING AS
TESTING CURRENT 432- SETTING AS TEMPERATURE 432- PER QCPC
ST-3(40CH) 01 PER QCPC 07
HIGH RATE min 5.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% CHANGE THE
DISCHARGE TIME 2080- M TH THE IN T&T SETTING AS
432- SETTING AS PER QCPC
02 PER QCPC
REST BEFORE CAN s 10.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 DISPLAY 3/SHIFT 100% CHANGE THE
WRITE DATA 2080- M TH THE OPERATING 10.000- IN T&T SETTING AS
432- SETTING AS TEMPERATURE PER QCPC
03 PER QCPC
CAN WRITE DATA () s 20.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% CHANGE THE
time 2080- M TH THE IN T&T SETTING AS
432- SETTING AS PER QCPC
04 PER QCPC
REST AFTER CAN min 1.000 KE24 PROGRA 1/MON QINSP CHANGE RATED CAPACITY A/H 15.800 DISPLAY 3/SHIFT 100% INFORM TO
WRITE DATA 2080- M TH THE OF PACK @ 1C IN T&T SUPERVISOR
432- SETTING AS
05 PER QCPC
REST TIME AFTER s 20.000 KE24 PROGRA 1/MON QINSP CHANGE RATED ENERGY OF kwh 0.800 0.900 DISPLAY 3/SHIFT 100% INFORM TO
HRD 2080- M TH THE PACK @ 1C IN T&T SUPERVISOR
432- SETTING AS
06 PER QCPC
OPERATOR SKILL KE24 VERIFY 1/MON TLEAD CHANGE
LEVEL 2080- TH THE
432- SETTING AS
08 PER QCPC
COUPLER KE24 VISUAL 1/MON ENGG CHANGE
CONDITION 2080- TH THE
432- SETTING AS
09 PER QCPC
OVER CURRENT A 51.000 PROGRA 1/MON QINSP CHANGE
PROTECTION M TH THE
SETTING SETTING AS
PER QCPC
OVER °C 55.000 DISPLAY 1/MON QINSP INFORM TO
TEMPERATURE TH ENGG
PROTECTION SUPERVISO
SETTING R
ROOM °C 16.000 20.000 18.000 TEMP.IN 1/DAY OPTR CHANGE
TEMPERATURE D THE
SETTING AS
PER QCPC
CALIBRATION OF VERIFY 1/YEAR ENGG CHANGE
TESTER UNIT THE
SETTING AS
PER QCPC
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP CHANGE
TERMINAL LOAD M TH THE
TEMP. - HRD SETTING AS
PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 88
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
DISCHARGE A 30.000 PROGRA 1/MON QINSP INFORM TO
CURRENT M TH SUPERVISO
R
REST TIME AFTER s 20.000 PROGRA 1/MON QINSP INFORM TO
DISCHARGE M TH SUPERVISO
R
COUPLER VISUAL 1/MON ENGG INFORM TO
CONDITION FOR TH SUPERVISO
EOL TROLLEY R
HIGH CURRENT A 31.000 PROGRA 1/MON QINSP INFORM TO
PROTECTION M TH SUPERVISO
SETTING R
OVER °C 50.000 61.000 55.000 DISPLAY 1/MON QINSP INFORM TO
TEMPERATURE TH SUPERVISO
PROTECTION R
SETTING
ROOM °C 16.000 20.000 18.000 TEMP.IN 1/DAY OPTR INFORM TO
TEMPERATURE D SUPERVISO
R
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL LOAD M TH SUPERVISO
TEMP.-DSCHRG R
NEGATIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL M TH SUPERVISO
TEMP.-DSCHRG R
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL M TH SUPERVISO
TEMP.-DSCHRG R
PCB °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
MOSFET °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
DISCHARGE CUT % 34.000 36.000 35.000 PROGRA 1/MON INSPT INFORM TO
OFF SOC M TH SUPERVISO
R
0433 HRD & EOL - Chroma EOL testing HIGH RATE A 50.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 KE24 DISPLAY 3/SHIFT 100% CHANGE THE
CAPACITY m/c - 5000429 DISCHARGE 2080- M TH THE OPERATING 10.000- 2080- IN T&T SETTING AS
TESTING CURRENT 433- SETTING AS TEMPERATURE 433- PER QCPC
ST-4(40CH) 01 PER QCPC 07
HIGH RATE min 5.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% CHANGE THE
DISCHARGE TIME 2080- M TH THE IN T&T SETTING AS
433- SETTING AS PER QCPC
02 PER QCPC
REST BEFORE CAN s 10.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 DISPLAY 3/SHIFT 100% INFORM TO
WRITE DATA 2080- M TH THE OPERATING 10.000- IN T&T SUPERVISOR
433- SETTING AS TEMPERATURE
03 PER QCPC
CAN WRITE DATA () s 20.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% INFORM TO
time 2080- M TH THE IN T&T SUPERVISOR
433- SETTING AS
04 PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 91
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL LOAD M TH SUPERVISO
TEMP.-DSCHRG R
NEGATIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL M TH SUPERVISO
TEMP.-DSCHRG R
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL M TH SUPERVISO
TEMP.-DSCHRG R
PCB °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
MOSFET °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
DISCHARGE CUT % 34.000 36.000 35.000 PROGRA 1/MON INSPT INFORM TO
OFF SOC M TH SUPERVISO
R
0434 HRD & EOL - Chroma EOL HIGH RATE A 50.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 KE24 DISPLAY 3/SHIFT 100% CHANGE THE
CAPACITY Capacity testing m/c- DISCHARGE 2080- M TH THE OPERATING 10.000- 2080- IN T&T SETTING AS
TESTING 5000433 CURRENT 434- SETTING AS TEMPERATURE 434- PER QCPC
ST-5(40CH) 01 PER QCPC 07
HIGH RATE min 5.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% CHANGE THE
DISCHARGE TIME 2080- M TH THE IN T&T SETTING AS
434- SETTING AS PER QCPC
02 PER QCPC
REST BEFORE CAN s 10.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 DISPLAY 3/SHIFT 100% INFORM TO
WRITE DATA 2080- M TH THE OPERATING 10.000- IN T&T SUPERVISOR
434- SETTING AS TEMPERATURE
03 PER QCPC
CAN WRITE DATA () s 20.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% INFORM TO
time 2080- M TH THE IN T&T SUPERVISOR
434- SETTING AS
04 PER QCPC
REST AFTER CAN min 1.000 KE24 PROGRA 1/MON QINSP CHANGE RATED CAPACITY A/H 15.800 DISPLAY 3/SHIFT 100% INFORM TO
WRITE DATA 2080- M TH THE OF PACK @ 1C IN T&T SUPERVISOR
434- SETTING AS
05 PER QCPC
REST TIME AFTER s 20.000 KE24 PROGRA 1/MON QINSP CHANGE RATED ENERGY OF kwh 0.800 0.900 DISPLAY 3/SHIFT 100% INFORM TO
HRD 2080- M TH THE PACK @ 1C IN T&T SUPERVISOR
434- SETTING AS
06 PER QCPC
OPERATOR SKILL KE24 VERIFY 1/MON TLEAD CHANGE
LEVEL 2080- TH THE
434- SETTING AS
08 PER QCPC
COUPLER KE24 VISUAL 1/MON ENGG INFORM TO
CONDITION 2080- TH ENGG
434- SUPERVISO
09 R
OVER CURRENT A 51.000 PROGRA 1/MON QINSP CHANGE
PROTECTION M TH THE
SETTING SETTING AS
PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 93
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
NEGATIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL TEMP.- M TH SUPERVISO
CHRG R
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL TEMP.- M TH SUPERVISO
CHRG R
PCB TEMP.- CHRG °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
M TH SUPERVISO
R
MOSFET TEMP.- °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
CHRG M TH SUPERVISO
R
DISCHARGE A 30.000 PROGRA 1/MON QINSP INFORM TO
CURRENT M TH SUPERVISO
R
REST TIME AFTER s 20.000 PROGRA 1/MON QINSP INFORM TO
DISCHARGE M TH SUPERVISO
R
COUPLER VISUAL 1/MON ENGG INFORM TO
CONDITION FOR TH SUPERVISO
EOL TROLLEY R
HIGH CURRENT A 31.000 PROGRA 1/MON QINSP INFORM TO
PROTECTION M TH SUPERVISO
SETTING R
OVER °C 50.000 61.000 55.000 DISPLAY 1/MON QINSP INFORM TO
TEMPERATURE TH SUPERVISO
PROTECTION R
SETTING
ROOM °C 16.000 20.000 18.000 TEMP.IN 1/DAY OPTR INFORM TO
TEMPERATURE D SUPERVISO
R
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL LOAD M TH SUPERVISO
TEMP.-DSCHRG R
NEGATIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL M TH SUPERVISO
TEMP.-DSCHRG R
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL M TH SUPERVISO
TEMP.-DSCHRG R
PCB °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
MOSFET °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
DISCHARGE CUT % 34.000 36.000 35.000 PROGRA 1/MON INSPT INFORM TO
OFF SOC M TH SUPERVISO
R
0435 HRD & EOL - Chroma EOL HIGH RATE A 50.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 KE24 DISPLAY 3/SHIFT 100% CHANGE THE
CAPACITY Capacity testing m/c- DISCHARGE 2080- M TH THE OPERATING 10.000- 2080- IN T&T SETTING AS
TESTING 5000434 CURRENT 435- SETTING AS TEMPERATURE 435- PER QCPC
ST-6(40CH) 01 PER QCPC 07

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 94
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
HIGH RATE min 5.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% CHANGE THE
DISCHARGE TIME 2080- M TH THE IN T&T SETTING AS
435- SETTING AS PER QCPC
02 PER QCPC
REST BEFORE CAN s 10.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 DISPLAY 3/SHIFT 100% INFORM TO
WRITE DATA 2080- M TH THE OPERATING 10.000- IN T&T SUPERVISOR
435- SETTING AS TEMPERATURE
03 PER QCPC
CAN WRITE DATA () s 20.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% INFORM TO
time 2080- M TH THE IN T&T SUPERVISOR
435- SETTING AS
04 PER QCPC
REST AFTER CAN min 1.000 KE24 PROGRA 1/MON QINSP CHANGE RATED CAPACITY A/H 15.800 DISPLAY 3/SHIFT 100% INFORM TO
WRITE DATA 2080- M TH THE OF PACK @ 1C IN T&T SUPERVISOR
435- SETTING AS
05 PER QCPC
REST TIME AFTER s 20.000 KE24 PROGRA 1/MON QINSP CHANGE RATED ENERGY OF kwh 0.800 0.900 DISPLAY 3/SHIFT 100% INFORM TO
HRD 2080- M TH THE PACK @ 1C IN T&T SUPERVISOR
435- SETTING AS
06 PER QCPC
OPERATOR SKILL KE24 VERIFY 1/MON TLEAD INFORM TO
LEVEL 2080- TH ENGG
435- SUPERVISO
08 R
COUPLER KE24 VISUAL 1/MON ENGG CHANGE
CONDITION 2080- TH THE
435- SETTING AS
09 PER QCPC
OVER CURRENT A 51.000 PROGRA 1/MON QINSP CHANGE
PROTECTION M TH THE
SETTING SETTING AS
PER QCPC
OVER °C 55.000 DISPLAY 1/MON QINSP CHANGE
TEMPERATURE TH THE
PROTECTION SETTING AS
SETTING PER QCPC
ROOM °C 16.000 20.000 18.000 TEMP.IN 1/DAY OPTR CHANGE
TEMPERATURE D THE
SETTING AS
PER QCPC
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP CHANGE
TERMINAL LOAD M TH THE
TEMP. - HRD SETTING AS
PER QCPC
NEGATIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL TEMP.- - M TH SUPERVISO
HRD R
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL TEMP.- - M TH SUPERVISO
HRD R
PCB TEMP.- - HRD °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
M TH SUPERVISO
R

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 96
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
OVER °C 50.000 61.000 55.000 DISPLAY 1/MON QINSP INFORM TO
TEMPERATURE TH SUPERVISO
PROTECTION R
SETTING
ROOM °C 16.000 20.000 18.000 TEMP.IN 1/DAY OPTR INFORM TO
TEMPERATURE D SUPERVISO
R
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL LOAD M TH SUPERVISO
TEMP.-DSCHRG R
NEGATIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL M TH SUPERVISO
TEMP.-DSCHRG R
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL M TH SUPERVISO
TEMP.-DSCHRG R
PCB °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
MOSFET °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
DISCHARGE CUT % 34.000 36.000 35.000 PROGRA 1/MON INSPT INFORM TO
OFF SOC M TH SUPERVISO
R
CALIBRATION OF VERIFY 1/YEAR ENGG INFORM TO
TESTER UNIT SUPERVISO
R
0436 HRD & EOL - Chroma Eol Testing HIGH RATE A 50.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 KE24 DISPLAY 3/SHIFT 100% INFORM TO
CAPACITY M/c -5065098 DISCHARGE 2080- M TH THE OPERATING 10.000- 2080- IN T&T ENGG
TESTING CURRENT 436- SETTING AS TEMPERATURE 436- SUPERVISOR
ST-7(40CH) 01 PER QCPC 07
HIGH RATE min 5.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% INFORM TO
DISCHARGE TIME 2080- M TH THE IN T&T SUPERVISOR
436- SETTING AS
02 PER QCPC
REST BEFORE CAN s 10.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 DISPLAY 3/SHIFT 100% INFORM TO
WRITE DATA 2080- M TH THE OPERATING 10.000- IN T&T SUPERVISOR
436- SETTING AS TEMPERATURE
03 PER QCPC
CAN WRITE DATA () s 20.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% INFORM TO
time 2080- M TH THE IN T&T SUPERVISOR
436- SETTING AS
04 PER QCPC
REST AFTER CAN min 1.000 KE24 PROGRA 1/MON QINSP CHANGE RATED CAPACITY A/H 15.800 DISPLAY 3/SHIFT 100% INFORM TO
WRITE DATA 2080- M TH THE OF PACK @ 1C IN T&T SUPERVISOR
436- SETTING AS
05 PER QCPC
REST TIME AFTER s 20.000 KE24 PROGRA 1/MON QINSP CHANGE RATED ENERGY OF kwh 0.800 0.900 DISPLAY 3/SHIFT 100% INFORM TO
HRD 2080- M TH THE PACK @ 1C IN T&T SUPERVISOR
436- SETTING AS
06 PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 99
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
MOSFET °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
DISCHARGE CUT % 34.000 36.000 35.000 PROGRA 1/MON INSPT INFORM TO
OFF SOC M TH SUPERVISO
R
0437 HRD & EOL - Chroma Eol Testing HIGH RATE A 50.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 KE24 DISPLAY 3/SHIFT 100% CHANGE THE
CAPACITY M/c - DISCHARGE 2080- M TH THE OPERATING 10.000- 2080- IN T&T SETTING AS
TESTING 5065099/6404628 CURRENT 437- SETTING AS TEMPERATURE 437- PER QCPC
ST-8(40CH) 01 PER QCPC 07
HIGH RATE min 5.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% INFORM TO
DISCHARGE TIME 2080- M TH THE IN T&T SUPERVISOR
437- SETTING AS
02 PER QCPC
REST BEFORE CAN s 10.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 DISPLAY 3/SHIFT 100% INFORM TO
WRITE DATA 2080- M TH THE OPERATING 10.000- IN T&T SUPERVISOR
437- SETTING AS TEMPERATURE
03 PER QCPC
CAN WRITE DATA () s 20.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% INFORM TO
time 2080- M TH THE IN T&T SUPERVISOR
437- SETTING AS
04 PER QCPC
REST AFTER CAN min 1.000 KE24 PROGRA 1/MON QINSP CHANGE RATED CAPACITY A/H 15.800 DISPLAY 3/SHIFT 100% INFORM TO
WRITE DATA 2080- M TH THE OF PACK @ 1C IN T&T SUPERVISOR
437- SETTING AS
05 PER QCPC
REST TIME AFTER s 20.000 KE24 PROGRA 1/MON QINSP CHANGE RATED ENERGY OF kwh 0.800 0.900 DISPLAY 3/SHIFT 100% INFORM TO
HRD 2080- M TH THE PACK @ 1C IN T&T SUPERVISOR
437- SETTING AS
06 PER QCPC
OPERATOR SKILL KE24 VERIFY 1/MON TLEAD CHANGE
LEVEL 2080- TH THE
437- SETTING AS
08 PER QCPC
COUPLER KE24 VISUAL 1/MON ENGG CHANGE
CONDITION 2080- TH THE
437- SETTING AS
09 PER QCPC
OVER CURRENT A 51.000 PROGRA 1/MON QINSP CHANGE
PROTECTION M TH THE
SETTING SETTING AS
PER QCPC
OVER °C 55.000 DISPLAY 1/MON QINSP CHANGE
TEMPERATURE TH THE
PROTECTION SETTING AS
SETTING PER QCPC
ROOM °C 16.000 20.000 18.000 TEMP.IN 1/DAY OPTR INFORM TO
TEMPERATURE D SUPERVISO
R
CALIBRATION OF VERIFY 1/YEAR ENGG INFORM TO
TESTER UNIT SUPERVISO
R
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL LOAD M TH SUPERVISO
TEMP. - HRD R

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 101
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
REST TIME AFTER s 20.000 PROGRA 1/MON QINSP INFORM TO
DISCHARGE M TH SUPERVISO
R
COUPLER VISUAL 1/MON ENGG INFORM TO
CONDITION FOR TH SUPERVISO
EOL TROLLEY R
HIGH CURRENT A 31.000 PROGRA 1/MON QINSP INFORM TO
PROTECTION M TH SUPERVISO
SETTING R
OVER °C 50.000 61.000 55.000 DISPLAY 1/MON QINSP INFORM TO
TEMPERATURE TH SUPERVISO
PROTECTION R
SETTING
ROOM °C 16.000 20.000 18.000 TEMP.IN 1/DAY OPTR INFORM TO
TEMPERATURE D SUPERVISO
R
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL LOAD M TH SUPERVISO
TEMP.-DSCHRG R
NEGATIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL M TH SUPERVISO
TEMP.-DSCHRG R
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL M TH SUPERVISO
TEMP.-DSCHRG R
PCB °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
MOSFET °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
DISCHARGE CUT % 34.000 36.000 35.000 PROGRA 1/MON INSPT INFORM TO
OFF SOC M TH SUPERVISO
R
0438 HRD & EOL - Chroma EOL testing HIGH RATE A 50.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 KE24 DISPLAY 3/SHIFT 100% CHANGE THE
CAPACITY m/c - HRD- 5000431 DISCHARGE 2080- M TH THE OPERATING 10.000- 2080- IN T&T SETTING AS
TESTING CURRENT 438- SETTING AS TEMPERATURE 438- PER QCPC
ST-9(40CH 01 PER QCPC 07
HIGH RATE min 5.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% INFORM TO
DISCHARGE TIME 2080- M TH THE IN T&T SUPERVISOR
438- SETTING AS
02 PER QCPC
REST BEFORE CAN s 10.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 DISPLAY 3/SHIFT 100% INFORM TO
WRITE DATA 2080- M TH THE OPERATING 10.000- IN T&T SUPERVISOR
438- SETTING AS TEMPERATURE
03 PER QCPC
CAN WRITE DATA () s 20.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% INFORM TO
time 2080- M TH THE IN T&T SUPERVISOR
438- SETTING AS
04 PER QCPC
REST AFTER CAN min 1.000 KE24 PROGRA 1/MON QINSP CHANGE RATED CAPACITY A/H 15.800 DISPLAY 3/SHIFT 100% INFORM TO
WRITE DATA 2080- M TH THE OF PACK @ 1C IN T&T SUPERVISOR
438- SETTING AS
05 PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 104
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
PCB °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
MOSFET °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
DISCHARGE CUT % 34.000 36.000 35.000 PROGRA 1/MON INSPT INFORM TO
OFF SOC M TH SUPERVISO
R
0439 HRD & EOL - Chroma EOL testing HIGH RATE A 50.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 KE24 DISPLAY 3/SHIFT 100% CHANGE THE
CAPACITY m/c - 5000428 DISCHARGE 2080- M TH THE OPERATING 10.000- 2080- IN T&T SETTING AS
TESTING CURRENT 439- SETTING AS TEMPERATURE 439- PER QCPC
ST-10(40CH 01 PER QCPC 07
HIGH RATE min 5.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% CHANGE THE
DISCHARGE TIME 2080- M TH THE IN T&T SETTING AS
439- SETTING AS PER QCPC
02 PER QCPC
REST BEFORE CAN s 10.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 DISPLAY 3/SHIFT 100% INFORM TO
WRITE DATA 2080- M TH THE OPERATING 10.000- IN T&T SUPERVISOR
439- SETTING AS TEMPERATURE
03 PER QCPC
CAN WRITE DATA () s 20.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% INFORM TO
time 2080- M TH THE IN T&T SUPERVISOR
439- SETTING AS
04 PER QCPC
REST AFTER CAN min 1.000 KE24 PROGRA 1/MON QINSP CHANGE RATED CAPACITY A/H 15.800 DISPLAY 3/SHIFT 100% INFORM TO
WRITE DATA 2080- M TH THE OF PACK @ 1C IN T&T SUPERVISOR
439- SETTING AS
05 PER QCPC
REST TIME AFTER s 20.000 KE24 PROGRA 1/MON QINSP CHANGE RATED ENERGY OF kwh 0.800 0.900 DISPLAY 3/SHIFT 100% INFORM TO
HRD 2080- M TH THE PACK @ 1C IN T&T SUPERVISOR
439- SETTING AS
06 PER QCPC
OPERATOR SKILL KE24 VERIFY 1/MON TLEAD CHANGE
LEVEL 2080- TH THE
439- SETTING AS
08 PER QCPC
COUPLER KE24 VISUAL 1/MON ENGG CHANGE
CONDITION 2080- TH THE
439- SETTING AS
09 PER QCPC
OVER CURRENT A 51.000 PROGRA 1/MON QINSP INFORM TO
PROTECTION M TH SUPERVISO
SETTING R
OVER °C 55.000 DISPLAY 1/MON QINSP INFORM TO
TEMPERATURE TH SUPERVISO
PROTECTION R
SETTING
ROOM °C 16.000 20.000 18.000 TEMP.IN 1/DAY OPTR INFORM
TEMPERATURE D ENGG
SUPERVISO
R

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 106
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
DISCHARGE A 30.000 PROGRA 1/MON QINSP INFORM TO
CURRENT M TH SUPERVISO
R
REST TIME AFTER s 20.000 PROGRA 1/MON QINSP INFORM TO
DISCHARGE M TH SUPERVISO
R
COUPLER VISUAL 1/MON ENGG INFORM TO
CONDITION FOR TH SUPERVISO
EOL TROLLEY R
HIGH CURRENT A 31.000 PROGRA 1/MON QINSP INFORM TO
PROTECTION M TH SUPERVISO
SETTING R
OVER °C 50.000 61.000 55.000 DISPLAY 1/MON QINSP INFORM TO
TEMPERATURE TH SUPERVISO
PROTECTION R
SETTING
ROOM °C 16.000 20.000 18.000 TEMP.IN 1/DAY OPTR INFORM TO
TEMPERATURE D SUPERVISO
R
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL LOAD M TH SUPERVISO
TEMP.-DSCHRG R
NEGATIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL M TH SUPERVISO
TEMP.-DSCHRG R
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL M TH SUPERVISO
TEMP.-DSCHRG R
PCB °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
MOSFET °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
DISCHARGE CUT % 34.000 36.000 35.000 PROGRA 1/MON INSPT INFORM TO
OFF SOC M TH SUPERVISO
R
0440 HRD & EOL - CHROMA EOL HIGH RATE A 50.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 KE24 DISPLAY 3/SHIFT 100% CHANGE THE
CAPACITY TESTING DISCHARGE 2080- M TH THE OPERATING 10.000- 2080- IN T&T SETTING AS
TESTING -11-5000435 CURRENT 440- SETTING AS TEMPERATURE 440- PER QCPC
ST-11(12CH 01 PER QCPC 07
HIGH RATE min 5.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% INFORM TO
DISCHARGE TIME 2080- M TH THE IN T&T ENGG
440- SETTING AS SUPERVISOR
02 PER QCPC
REST BEFORE CAN s 10.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 DISPLAY 3/SHIFT 100% CHANGE THE
WRITE DATA 2080- M TH THE OPERATING 10.000- IN T&T SETTING AS
440- SETTING AS TEMPERATURE PER QCPC
03 PER QCPC
CAN WRITE DATA () s 20.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% CHANGE THE
time 2080- M TH THE IN T&T SETTING AS
440- SETTING AS PER QCPC
04 PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

QUALITY CONTROL PROCESS CHART
Model: PART No: PART Description: DRG Stage / Rev / LOCATION Valid For : Group No: Group
UP.467F KE242080 BATTERY PACK ASSY C2 1B 10.10.2023 50006777 02
DATE: 12.12.2023 PLANT: 3 UNIT: MODULE: CELL: PAGE No: 109
BA BATTERY ASSY LINE-2
OP OPN Machine Tool PROCESS PARAMETERS PRODUCT/PART PARAMETERS
No Description Description and No/
Number Fixture
No
CONTROL ITEMS (CAUSES) CONTROLLING METHOD Reaction Cor CONTROL ITEMS CONTROLLING METHOD Reaction Cor
rect rect
Plan ive Plan ive
acti Acti
ons ons
Cell Leader/ Operator
Inspector
Process Parameter Spl UOM Lower Upper Target Poka Check Check Tool RESP Product Parameter Spl UOM Lower Upper Target Poka Check Check Tool Check Tool
Ch limit limit Value yoke Method FREQ of Ch limit limit Value yoke Method FREQ of FREQ. of
CTRL CTRL CTRL
OVER °C 50.000 61.000 55.000 DISPLAY 1/MON QINSP CHANGE
TEMPERATURE TH THE
PROTECTION SETTING AS
SETTING PER QCPC
ROOM °C 16.000 20.000 18.000 TEMP.IN 1/DAY OPTR CHANGE
TEMPERATURE D THE
SETTING AS
PER QCPC
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP CHANGE
TERMINAL LOAD M TH THE
TEMP.-DSCHRG SETTING AS
PER QCPC
NEGATIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL M TH ENGG
TEMP.-DSCHRG SUPERVISO
R
POSITIVE °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TERMINAL M TH SUPERVISO
TEMP.-DSCHRG R
PCB °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
MOSFET °C 0 50.000 PROGRA 1/MON QINSP INFORM TO
TEMP.-DSCHRG M TH SUPERVISO
R
DISCHARGE CUT % 34.000 36.000 35.000 PROGRA 1/MON INSPT INFORM TO
OFF SOC M TH SUPERVISO
R
0441 HRD & EOL - CHROMA EOL HIGH RATE A 50.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 KE24 DISPLAY 3/SHIFT 100% TRAIN THE
CAPACITY TESTING DISCHARGE 2080- M TH THE OPERATING 10.000- 2080- IN T&T OPERATOR
TESTING -12-5000434 CURRENT 441- SETTING AS TEMPERATURE 441-
ST-12(12CH 01 PER QCPC 07
HIGH RATE min 5.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% CHANGE THE
DISCHARGE TIME 2080- M TH THE IN T&T SETTING AS
441- SETTING AS PER QCPC
02 PER QCPC
REST BEFORE CAN s 10.000 KE24 PROGRA 1/MON QINSP CHANGE DISCHARGE °C 55.000 0 DISPLAY 3/SHIFT 100% CHANGE THE
WRITE DATA 2080- M TH THE OPERATING 10.000- IN T&T SETTING AS
441- SETTING AS TEMPERATURE PER QCPC
03 PER QCPC
CAN WRITE DATA () s 20.000 KE24 PROGRA 1/MON QINSP CHANGE NO FLAG ERROR DISPLAY 3/SHIFT 100% CHANGE THE
time 2080- M TH THE IN T&T SETTING AS
441- SETTING AS PER QCPC
04 PER QCPC
REST AFTER CAN min 1.000 KE24 PROGRA 1/MON QINSP CHANGE RATED CAPACITY A/H 15.800 DISPLAY 3/SHIFT 100% INFORM TO
WRITE DATA 2080- M TH THE OF PACK @ 1C IN T&T ENGG
441- SETTING AS SUPERVISOR
05 PER QCPC
REST TIME AFTER s 20.000 KE24 PROGRA 1/MON QINSP CHANGE RATED ENERGY OF kwh 0.800 0.900 DISPLAY 3/SHIFT 100% INFORM TO
HRD 2080- M TH THE PACK @ 1C IN T&T SUPERVISOR
441- SETTING AS
06 PER QCPC

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

TOOL OF CONTROL REVISION

QSF PED 02 03 009 Rev '2' Dated

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