PROCESS QUALITY CONTROL SHEET (II)

Format No.:- FM-01-DND-06

Doc. No.:- Rev. No.:- 02
Preliminary Prelaunched Production Part Name:-HOUSING ACPA Part No.:- 04 2111 21916 Drg.Rev.No. / Rev.Date/ Rev.Details :- 00/20/08/21/New Drawing CP/NAPINO/ACPA/04 2111 Doc.Rev.No.:- 00 Doc.Rev.Date:- 00 Rev Date:- 16.11.2016
21916

PRODUCT GROUP OR
MODEL:ACPA Doc.Rev.Detail:- PAGE…02 OF…02

CONTROL OF MANUFACTURING CONDITIONS

Important Item
Trouble Mode
Sequence of

Process Name/ QUALITY CHARACTERSTICS

Process

(Equipment,metal mold,fail-safe devices,hydraulic power,voltage,temperature etc.)

Equipment
Name (Name of
Supplier) Inspection Inspection Detail of Process/
NO. Control Item Specified Value Inspected By Inspection Method Data Form Control Item Specified Value Inspected By Inspection Method Data Form
Frequency Frequency Sketch

Reciept of Raw 1 Material

To ensure the raw
Material & name,spec.,qty. by Verification of material conditions
10 MINOR Quantity as per PO Store Incharge Visual Each Lot Invoice Quantity as per PO Store supervisor Visual Every Lot material qty. &
Physical comparing with PO & at the time of receipt
2 identification tag.
Verification Invoice

PA6 GF 30%,OF SRF(BLACK)

To verify & inspect
1 Material Name :- +UV STABILIZED FOR 800hrs.
Incoming Material
OR EQUIV
Raw Material Incoming
Visual Inspection. Record
PA6 GF 30%,OF SRF(BLACK) A/F-QA-03
2 Grade:- +UV STABILIZED FOR 800hrs.
Raw material

Incoming OR EQUIV
20 Inspection Of MAJOR QUIV Each Lot As per supplier MTC Identify as non
Raw Material 3 Colour: Black (Master Batch 2 % ) conforming & Inform to
incharge QA /
DSM OR EQUIV FOR RM & Purchase/inform to
4 Manufacturer :- DIWAN MUNDHRA FOR Manually verification on supplier
Verification of Material TC
MASTER BATCH MTC

5 Material Specification MTC Report

1 Storage Specified Location By Tag Coloured d FIFO labels

pasted on material
AT The Every
Storage of raw according to month and IN / To ensure RM in
30 MINOR RM Store Store Incharge As per FIFO System Time Of Material viusally checked the storage condition at regular intervals.
material OUT of material controlled specified location
2 Identification Received
by FIFO board FIFO
No damage of packing Visual board (STR::F: 07)

1 Temp. 120°±10°C Visual / Digital Indicator Visual display on temp.

To ensure proper
Raw material At the every time Pre-heating record(AF-PR- Raw Material Pre-heating Calibration
40 MAJOR Prod. Sup / Inspector Pre Heating Oven Third Party Calibration Yearly heating performed in
preheating of Preheating 08) Standard Certificate
2 Time 3 ~ 3.50 Hrs Visual each area of oven
AF-PR-08A

Short filling, shrinkage, marks,

Appearance flow mark, flashes & other To ensure proper
MINOR 1 Visual / As per limit sample Preventive Tool Room / Prod. Mould preventive Mould history card setting of mould As per
molding defects not allowed. * Mould AS PER PLAN AS PER PLAN
(As per limit sample) Operator/QA Engineer maintenance Engg. Maintenance A/F-TR-02 Mould setting
procedure
MAJOR 2 Colour Black Visual / As per limit sample

Machine Production Daily Machine

Machine No: At The Starting To ensure machine
CC 3 DIM 8.45±0.1 DVC/VMM Selection & Supervisor & Visual Check List Report
Machine Condition: Of Each Shift should be calibrated
Condition Process Inspector (F:MT-01)

CC 4 DIM 26.9±0.1 DVC/VMM Mold Condition:-

Each New Set- Mold Loading &
a) No Worn – Out
Production Engg./ Up , Mold Break Unloading Check To ensure child parts of
Mold Loading b) Ejector Condition Visual
Mould changer Down & Record (P/WI/PRO- mould properly working
CC 5 DIA 27.50-0.10 DVC/VMM c) Punch,Slider, Insert &
Unloading 02A)
Every Setup Pillar Condition & etc.

CC 6 DIM 13.25±0.10 DVC/VMM

Injection CC 7 DIM 25.2±0.1 DVC
Moulding
1-First /last Part Approval
& CC 8 DIM 19.10+0.10 DVC
50 inspection Report(A/F-QA-
CC 9 DIM 13.5±0.1 DVC 05) Process Control
First Setup
Inspection Standard(A/F-EN- All parameter should be
Injection AS PER OPERATION/PROCESS QA Engineer/ Visual on Digital
CC 10 DIA 36.50±0.15 DVC Every 4 Hrs. 05 as per process
moulding STANDARD Prod. Engineer display PLC
QA Engineer Hourly Production validation sheet
CC 11 DIM 2- 9.60±0.10 DVC machine setup Report(A/F-PR--10)
CC 12 DIA 2- 4.10±0.10 DVC

CC 13 DIM 29.9+0.2 DVC

CC 14 DIM 2-10.5+0.1 DVC

As per M/C As Preventive

To ensure Machine PM
[F] AREA SHOULD BE H-35 M/C Preventive As per Preventive Maint. Preventive maintenace M/C history card
16 Note: 8 Texture Report Maint. Engr. properly done as per
GRAINED FINISHED Maint. Plan maintenace check Schedule (A/F- (AF-MT-08)
Once in a year plan
point (P/WI:MNT:01) MT-02)
will be shared
with Layout
[G] MARKED SURFACE Rerport. Measuring Equipment
SHOULD BE WELL POLISHED M/C PM/ 3rd party Calilibration To ensure instruments
17 Note: 9 Texture Report Instrument M/C Calilibration Calilibration plan Once in Year
& NO FLASHES IS ALLOWED Calilibration Certificate should be calibrated
Calilibration ( QA- LAB -F -09)
ON SURFACE.

Hourly Production Report

Deflashing if Deflashing of part as
No flash on part, no deep cut , Oprator / Visual/ as per limit sample/ Continue/ (A/F-PR-10) & On job After each Training attendance
60 required/ MAJOR 1 Defleshing of part Training As per Plan HR/Production Evaluation Paper per limit sample, if NG
no uneven cutting of part QA engineer Work instruction Every 4Hrs. Training (MR:F:16) Training sheet (MR:F:06)
Finishing return for rework
 PROCESS QUALITY CONTROL SHEET (II)
Format No.:- FM-01-DND-06
Doc. No.:- Rev. No.:- 02
Preliminary Prelaunched Production Part Name:-HOUSING ACPA Part No.:- 04 2111 21916 Drg.Rev.No. / Rev.Date/ Rev.Details :- 00/20/08/21/New Drawing CP/NAPINO/ACPA/04 2111 Doc.Rev.No.:- 00 Doc.Rev.Date:- 00 Rev Date:- 16.11.2016
21916

PRODUCT GROUP OR
MODEL:ACPA Doc.Rev.Detail:- PAGE…02 OF…02

CONTROL OF MANUFACTURING CONDITIONS

Important Item
Trouble Mode
Sequence of

Process Name/ QUALITY CHARACTERSTICS

Process

(Equipment,metal mold,fail-safe devices,hydraulic power,voltage,temperature etc.)

Equipment
Name (Name of
Supplier) Inspection Inspection Detail of Process/
NO. Control Item Specified Value Inspected By Inspection Method Data Form Control Item Specified Value Inspected By Inspection Method Data Form
Frequency Frequency Sketch

Short filling, shrinkage, marks,

Appearance flow mark, flashes & other
MAJOR 1 1.Visual / As per limit sample Hourly Production Report
molding defects not allowed. * Oprator / Continue/ After each Training attendance Control all parameter
2. Mark Sample Display on (A/F-PR-10) & On job Training As per Plan HR/Production Evaluation Paper
(As per limit sample) QA Engineer Every 4Hrs. Training sheet (MR:F:06) within spec.
machine Training (MR:F:16)

MAJOR 2 Colour Black

CC 3 DIM 8.45±0.1 DVC/VMM DVC Range 0-150 MM,LC 0.01

CC 4 DIM 26.9±0.1 DVC/VMM DVC Range 0-150 MM,LC 0.01

CC 5 DIA 27.50-0.10 DVC/VMM DVC Range 0-150 MM,LC 0.01

CC 6 DIM 13.25±0.10 DVC/VMM 1- * Parameter DVC Range 0-150 MM,LC 0.01

will be checked in
In-Process
CC 7 DIM 25.2±0.1 DVC Inspection Check DVC Range 0-150 MM,LC 0.01
sheet in every 4
CC 8 DIM 19.10+0.10 DVC Hrs. Also DVC Range 0-150 MM,LC 0.01 Calibration
Inprocess dimensionaly 2 Calibration
70 QA Engineer 1-Hourly Production Report Agency-Accurate Calibration Yearly
inspection pcs check in Certificate
CC 9 DIM 13.5±0.1 DVC (A/F-PR-10 DVC Range 0-150 MM,LC 0.01 measurments
every 2 hours in
term of
CC 10 DIA 36.50±0.15 DVC increasing cavity DVC Range 0-150 MM,LC 0.01
no. A/F-QA 06

CC 11 DIM 2- 9.60±0.10 DVC DVC Range 0-150 MM,LC 0.01

CC 12 DIA 2- 4.10±0.10 DVC DVC Range 0-150 MM,LC 0.01

CC 13 DIM 29.9+0.2 DVC DVC Range 0-150 MM,LC 0.01

CC 14 DIM 2-10.5+0.1 DVC DVC Range 0-150 MM,LC 0.01

[F] AREA SHOULD BE H-35

16 Note: 8 DVC Texture Report
GRAINED FINISHED
Once in a year
will be shared
[G] MARKED SURFACE with Layout
SHOULD BE WELL POLISHED Rerport.
17 Note: 9 Texture Report Texture Report
& NO FLASHES IS ALLOWED
ON SURFACE.

Manual Counting / As per 100% Every Bin /

1 Qty./ Box / Bin As PER PACKING STANDARD Packing Incharge
Packing Std.(DEV:F:08) Box
Packing & Packing standard To ensure the packing
80 MAJOR
Labeling (DEV:F:08) Qty. & Packing properly
AS PER PACKING TAG WITH
2 Labeling Operator As per Packing Label
PART DETAIL

Short filling, shrinkage, marks,

Appearance flow mark, flashes & other Hourly Production Report
MAJOR 1 1.Visual / As per limit sample
molding defects not allowed. * Oprator / Continue/ (A/F-PR-10) & On job After each Training attendance
(As per limit sample) 2. Mark Sample Display on Training As per Plan HR/Production Evaluation Paper
QA Engineer Every 4Hrs. Training (MR:F:16) Training sheet (MR:F:06)
machine

MAJOR 2 Colour Black

CC 3 DIM 8.45±0.1 DVC/VMM DVC Range 0-150 MM,LC 0.01

CC 4 DIM 26.9±0.1 DVC/VMM DVC Range 0-150 MM,LC 0.01

CC 5 DIA 27.50-0.10 DVC/VMM DVC Range 0-150 MM,LC 0.01

CC 6 DIM 13.25±0.10 DVC/VMM 1- * Parameter DVC Range 0-150 MM,LC 0.01

will be checked in
In-Process Control all parameter
CC 7 DIM 25.2±0.1 DVC Inspection Check DVC Range 0-150 MM,LC 0.01 within spec.
sheet in every 4
CC 8 DIM 19.10+0.10 DVC Hrs. Also DVC Range 0-150 MM,LC 0.01 Calibration
90 OQC inspection dimensionaly 2 Calibration
QA Engineer 1-Hourly Production Report Agency-Accurate Calibration Yearly
pcs check in Certificate
CC 9 DIM 13.5±0.1 DVC (A/F-PR-10 DVC Range 0-150 MM,LC 0.01 measurments
every 2 hours in
term of
CC 10 DIA 36.50±0.15 DVC increasing cavity DVC Range 0-150 MM,LC 0.01
no. A/F-QA 06
CC 11 DIM 2- 9.60±0.10 DVC DVC Range 0-150 MM,LC 0.01

CC 12 DIA 2- 4.10±0.10 DVC DVC Range 0-150 MM,LC 0.01

CC 13 DIM 29.9+0.2 DVC DVC Range 0-150 MM,LC 0.01

CC 14 DIM 2-10.5+0.1 DVC DVC Range 0-150 MM,LC 0.01

[F] AREA SHOULD BE H-35

16 Note: 8 DVC Texture Report
GRAINED FINISHED
Once in a year
will be shared
with Layout
Rerport.
 90 OQC inspection
PROCESS QUALITY CONTROL SHEET (II)
Format No.:- FM-01-DND-06
Doc. No.:- Rev. No.:- 02
Preliminary Prelaunched Production Part Name:-HOUSING ACPA Part No.:- 04 2111 21916 Drg.Rev.No. / Rev.Date/ Rev.Details :- 00/20/08/21/New Drawing CP/NAPINO/ACPA/04 2111 Doc.Rev.No.:- 00 Doc.Rev.Date:- 00 Rev Date:- 16.11.2016
21916

PRODUCT GROUP OR
MODEL:ACPA Doc.Rev.Detail:- PAGE…02 OF…02

CONTROL OF MANUFACTURING CONDITIONS

Important Item
Trouble Mode
Sequence of

Process Name/ QUALITY CHARACTERSTICS

Process

(Equipment,metal mold,fail-safe devices,hydraulic power,voltage,temperature etc.)

Equipment
Name (Name of
Supplier) Inspection Inspection Detail of Process/
NO. Control Item Specified Value Inspected By Inspection Method Data Form Control Item Specified Value Inspected By Inspection Method Data Form
Frequency Frequency Sketch
Once in a year
will be shared
[G] MARKED SURFACE with Layout
SHOULD BE WELL POLISHED Rerport.
17 Note: 9 Texture Report Texture Report
& NO FLASHES IS ALLOWED
ON SURFACE.
 PROCESS QUALITY CONTROL SHEET (II)
Format No.:- FM-01-DND-06
Doc. No.:- Rev. No.:- 02
Preliminary Prelaunched Production Part Name:-HOUSING ACPA Part No.:- 04 2111 21916 Drg.Rev.No. / Rev.Date/ Rev.Details :- 00/20/08/21/New Drawing CP/NAPINO/ACPA/04 2111 Doc.Rev.No.:- 00 Doc.Rev.Date:- 00 Rev Date:- 16.11.2016
21916

PRODUCT GROUP OR
MODEL:ACPA Doc.Rev.Detail:- PAGE…02 OF…02

CONTROL OF MANUFACTURING CONDITIONS

Important Item
Trouble Mode
Sequence of

Process Name/ QUALITY CHARACTERSTICS

Process

(Equipment,metal mold,fail-safe devices,hydraulic power,voltage,temperature etc.)

Equipment
Name (Name of
Supplier) Inspection Inspection Detail of Process/
NO. Control Item Specified Value Inspected By Inspection Method Data Form Control Item Specified Value Inspected By Inspection Method Data Form
Frequency Frequency Sketch

Part should be stored

MAJOR 1 on identified location
and follow FIFO No mixing of material, part
AT The Every Work Instructions FIFO
Finish Good storage in Specified location To ensure FIFO
100 Store In charge Visualy Time Of Material pattern (STR-01)
Material Storage with parts identification tag & maintain
Received FIFO Display Board
Daily cleaning of bins Product Qty
MAJOR 2
& Racks

Short filling, shrinkage, marks,

Appearance flow mark, flashes & other
MINOR 1 Visual / As per limit sample On job Training (MR:F:16) Training As per Plan
molding defects not allowed. * After each Training attendance
(As per limit sample) HR Evaluation Paper
Training sheet (MR:F:06)

MAJOR 2 Colour Black VISUAL DVC/VMM Range 0-150 MM,LC 0.01

CC 3 DIM 8.45±0.1 DVC/VMM DVC/VMM Range 0-150 MM,LC 0.01

CC 4 DIM 26.9±0.1 DVC/VMM DVC/VMM Range 0-150 MM,LC 0.01

CC 5 DIA 27.50-0.10 DVC/VMM DVC/VMM Range 0-150 MM,LC 0.01

CC 6 DIM 13.25±0.10 DVC/VMM DVC Range 0-150 MM,LC 0.01

Pre Dispatch Control all parameter
110 QA Engineer Every Lot
Inspection CC 7 DIM 25.2±0.1 DVC DVC Range 0-150 MM,LC 0.01 within spec.

CC 8 DIM 19.10+0.10 DVC PDIR QA:OQC:F03 DVC Range 0-150 MM,LC 0.01 Calibration
Calibration
Agency-Accurate Calibration Yearly
Certificate
CC 9 DIM 13.5±0.1 DVC DVC Range 0-150 MM,LC 0.01 measurments

CC 10 DIA 36.50±0.15 DVC DVC Range 0-150 MM,LC 0.01

CC 11 DIM 2- 9.60±0.10 DVC DVC Range 0-150 MM,LC 0.01

CC 12 DIA 2- 4.10±0.10 DVC DVC Range 0-150 MM,LC 0.01

CC 13 DIM 29.9+0.2 DVC DVC Range 0-150 MM,LC 0.01

CC 13 DIM 2-10.5+0.1 DVC DVC Range 0-150 MM,LC 0.01

[F] AREA SHOULD BE H-35

16 Note: 8 Texture Report Texture Report
GRAINED FINISHED
Once in a year
will be shared
[G] MARKED SURFACE with Layout
SHOULD BE WELL POLISHED Rerport.
17 Note: 9 Texture Report Texture Report
& NO FLASHES IS ALLOWED
ON SURFACE.

MAJOR 1 Quantity AS PER PACKING STANDARD Every Day Work Instructions FIFO
pattern (STR-01)
120 Dispatch Store Supervisor Visual
As per customer delivery FIFO Display Board/ AS
MAJOR 2 Invoice Every Lot PER INVOICE
schedule
CC - Indicates critical to quality

Prepared By: Udit Pratap Singh Checked By: Mr. Hemant Gaur Approved By: Mr. Vikram Khatri

Rev.No. Issue Date :- Revision Details

01 12.09.2022 Dim. Added (29.9+0.2-0.1)
0 27.02.2022 Initial Issue