Hydraulic Mining Excavator

CAT 6040

04. Engine and Pump Drive

Dixio Torrez - 2012

Engine Module Service Training

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Engine Types Service Training

Type Caterpillar Cummins

2x C32 2x KTA 38 C
Total rated net power 1516 kW 1492 kW
acc. to ISO 3046/1 ; SAE J 1349 2032 HP @ 1750 rpm 2000 HP @ 1800 rpm

Peak torque 4429 Nm 4340 Nm

per engine @ 1400 rpm @ 1300 rpm

Max. altitude without power 3658 m a.s.l. 3600 m a.s.l.

reduction

Specific fuel consumption 204 g kW/h 210 g kW/h

@ 1800 rpm @ 1800 rpm

Fuel consumption
at 60 % engine utilisation 215 l/h 217 l/h

at 70 % engine utilisation 250 l/h 254 l/h

Emission certification US EPA CARB Not availble

TIER 2

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Cummins Engine Service Training

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Cummins KTA 38 C Engine Service Training

5
Cummins KTA 38 Service Training

Example: # 170088 + # 170093 – Engine Setup

4 Engine Oil Filters

1 Fuel PreFilter with Water Separator
2 Fuel Filters

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Moatti Eliminator Filter – only Cummins Engine Service Training

Check Rotation here at the Motor-End

Engine at idle: 10 minutes per turn
Engine at max. RPM: 5 minutes per turn

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Caterpillar C 32 Engine Service Training

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Fuel Tank Service Training

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Air Intake System (RH Side) Service Training

Silencer
Outer
Air Filter Safety
Element Silencer

Check
Valves

Air Boxes

Vacuum Indicators
Cyclones optical and electrical

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Exhaust System Service Training

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Air – Air Aftercooler – Caterpillar Engine Service Training

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Coolant System – Caterpillar Engine Service Training

Coolant Level
Sensor

Engine Radiator

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Water-Air-Aftercooler – Cummins Engine Service Training

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Engine Cooling Fan Drive Service Training

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Engine Cooling System – Fan Drive Pump Service Training

71 ccm
1800 1/min
max. 280 bar
(123 ltr/min)
η = 0,96

Minimum Flow
Adjustment

Pressure cut-off set for 280 bar.

(11 mm height of adjusting screw above lock nut)
The Cut-Off Pressure is factory set!!!

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Engine Cooling System – Pump Control via Drive Controller Service Training

Engine Coolant Temperature

-50°C - +150°C
Engine Coolant
Temperature
4 – 20mA 50 – 650mA

Drive Controller

Angle Engine cooling Pump

0 – 15°

Fan Engine Cooler

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Engine Cooling System – Pump Control via PMS Service Training

700

600 89°C / 650mA / 3001/min

Controller Output Current (mA)

500

400

300

200

100

99°C / 50mA / 3001/min

0
0 20 40 60 80 100 120
Coolant Temperatur (°C)

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Fan Drive Motor Service Training

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Engine, Coupling and Pump Drive Gearbox Service Training

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Pump Drive Assembly Service Training

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Pump Drive Assembly Service Training

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Pump Drive Assembly Service Training

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Pump Drive Gearbox Service Training

Level

Drain

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Spline Lubrication Service Training

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Gearbox Cooling System – Scheme Service Training

0,5 bar
Pressure Switch

1,0 bar Radiator

3 mm
Check Valve Orifice
with Bypass

Filter

6 bar Check Valve

Cold Gearbox Oil

Cooling Pump
Hot Gearbox Oil

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PTO Cooling System Service Training

6 bar
Check
Valves

0,5 bar
Pressure
Switch

1 bar
Check
Valve

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PTO Cooling System Service Training

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RH 170B – Pump Assembly – LH Service Training

Main Pump
No. 2 2608 RPM

1486 RPM
1800 RPM

Servo (2)
Pump m ps
Pu
i ng 1486 RPM
Sw

1997 RPM

Gearbox
Cooling
Pump g
o lin p
e Co Pum
Hydraulic n
gi ive
Oil Cooling En Dr
n
Fan Drive Pump Fa

Swing Charge
Pump Main Pump
Hydraulic Oil No. 1
Cooling Pump
(Circulation)
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Pump Specifications Service Training

4 Main Pump A4 V S0 500 HD 2 Engine Cooling Pumps (Fan Drive) LA 10 VO 71

Variable Displacement (Axial Piston) Variable Displacement (Axial Piston)
Working Pressure 300/350 bar Working Pressure 280 bar
Operating Speed 1486 RPM Operating Speed 1800 RPM
Max oil flow 720 L/min Max oil flow 123L/min / Pump

2 Swing Pumps A4 VG-125 MS 2 Hydraulic Oil Cooling Pumps (Fan Drive) LA 10 VO 71

Variable Displacement (Axial Piston) Variable Displacement (Axial Piston)
Bi-Directional Working Pressure 280 bar
Working Pressure 370 bar Operating Speed 1800 RPM
Operating Speed 2608 RPM Max oil flow 123L/min / Pump
Output 316 L/min / Pump
2x Oil Cooling Pumps (Circulation) KF 6/400
2 Swing Charge Pumps KP 3/100 Fixed Displacement (Gear Pump)
Fixed Displacement (Gear Pump) Working Pressure 25 bar
Working Pressure 30 bar Operating Speed 1997 RPM
Operating Speed 1486 RPM Oil Flow 776 L/min / Pump
Output 140 L/min / Pump

2 Servo Pumps KP 2/28 and 2 Gear Oil Pumps KP 1/8

Fixed Displacement (Tandem Gear Pump)
Working Pressure 70 bar and 2 bar
Operating Speed 1486 RPM
Max Oil Flow: 37 L/min and 10,5 L/min

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Notes: Service Training

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More Information? Service Training

Hey Fellows,

Please find more Information

in the Technical Handbook!

Chapter 6: Drive Unit

Chapter 7.6: Pump Drive Gearbox

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