Dr Somashekhar

MSB 310

Department of Mechanical Engineering

Indian Institute of Technology Madras, Chennai – 600 036
Email: somashekhar@iitm.ac.in; Phone: 044-2257 4681
 Begins…

Course ID Slot Credits Type

ME7010 G 3 Theory

TIME TABLE
Time 8.00- 9.00- 10.00- 11.00- 12.00- 4:00-
8.50 9.50 10.50 11.50 12.50 4:50
Mon A B C D G G
Tue B C D E A
Wed C D E F B
Thu E F G A D
Fri F G A B C
 Learning Outcome

• Fundamentals of Digital Electronics/Digital Technology/Digital

System/Digital Theory and Technique

• Fundamentals, Analysis and Control of Microprocessor/Microcontroller :

Mechanics  Architecture, Programming, Interfacing and Applications
 Course Outline/Walk Through
• Three Part: Digital Electronics , Microprocessor and Microcontrollers
• Digital Electronics
 Number System Binary, Decimal, Octal, Hexadecimal etc, Arithmetic Operations
 Compliments  1’s , 2’s, 9’s and 10’s
 BCD (Binary Coded Decimal) Numbers  Add/Subtract/Multiply
 Digital Codes Weighted (8421,5421,2421)and Non-weighted (Excess 3-codes and Gray Codes)
 Error Detecting and Error Correcting Codes
 Boolean Algebra Logic Gates: OR, AND, NAND ,NOT, Ex-OR, Ex-NOT, Constriction and Simplifications
of Logic Circuit, Flip-flops (SR, JK, D, T), Demorgan’s Theorem
 K-map
 Shift registers and Counters

• Microprocessors
• Intel 8085 Features, Architecture and Organization, component realization, Pin diagram,
microprocessor instructions and programming: Add, Subtract, Multiply, Divide,
• Memory and I/O Interfacing; peripheral devices and interfacing;
• Typical Applications-temperature control, motor speed control and traffic light control, stepper motor
control etc
• Microcontrollers
• 8051 Microcontroller  Features, Architecture, Pin diagram, Applications
 Course Outline/Walk Through
• Text Books
1. William H, Gothmann, Digital Electronics: An Introduction to Theory and Practice, Prentice Hall.
2. Hall D V, Microprocessors and Interfacing, Tata McGraw Hill.

• References
1. Rutkowski, G B, Fundamentals of digital electronics, Prentice-Hall

2. Isermann R, Digital Control Systems, Narosa Publishing House

3. Thomas L Floyd, Digital Fundamentals, Pearson international edition
4. Patrick J. O'Connor, Digital and Microprocessor Technology, Prentice Hall

5. Ramesh S Gaonkar, Microprocessor architecture, programming, and applications, Penram International

Publishing (India)
6. Alan Clements, Microprocessor Systems Design, PWS Publishing Company, Boston, MA, 1992. (Covers the
68000 family)

7. Gene H. Miller, Microcomputer Engineering, Second Edition, Prentice Hall, Englewood Cliffs, NJ 1998
 Course Evaluation/Allocation of Marks

1. Quiz  2; Each 25 Marks

2. End Semester  50 Marks

3. Attendance  100% Ensured

 Less than 85% not allowed for End Semester Examination
Known to Each Other
 Curriculum Vitae
• Somashekhar S Hiremath : Associate Professor , Dept. of Mech. Engg., IIT M, MSB 310
• Ph D (2004) : Department of Mechanical Engineering,
Engineering IIT Madras, Chennai
• Teaching and Research Experience - : 20 Years
• Research Publications • Patents : 02
 Peer Reviewed Journals : 40  Fast Response Valve for Defense Applications
 International Conferences : 80 (2014/DEL/2013)
 National Conferences : 10  Nano Particle Generation using Advanced Mechanical
 Monographs : 03 Micro-machining Technique (4294/CHE/2014)
 Invited talks : 70
• Research Guidance : Completed – Ph D (6) ; MS (03 )and M Tech (22)
On-Going - Ph D (8) ; MS (03) and M Tech (04)
• Academic Excellence
1. Best Ph. D. Thesis Award (2005) from INAE, New Delhi
2. Prof. Arumugam National Award (2005) for Outstanding Research Work, ISTE, New Delhi
3. Best MS Thesis Guidance Award (2011)from ISTE, New Delhi and INAE, New Delhi
4. Visiting Professorship from WillPower Project -Erasmus Mundus  2 Times
1. Ecolo Centrale, de Nantes, FRANCE and 2. Warsaw University of Technology, Warsaw, POLAND
5. Best Technical Paper Award from FPSI (2003) and Young Scientist Travel Grant , CSIR (2003)
6. Recognized Trainer on Hydraulics and Pneumatics and PLCs from Bosch-Rexroth, Germany and VTU-BR
Center of Competence in Industrial Automation, Mysore

• Courses  Core : Oil Hydraulics & Pneumatics; Mechatronics; Microprocessor and Robotics  PG
Introduction to Mechanical Engineering, Instrumentation and Control, Engg, Draw.  UG

• Projects  2 Sponsored Projects of Worth 14.71 Lakhs and 4 Consultancy Projects of worth 30 lakhs
 Curriculum Vitae
• Research Interest
 Fluid Power Systems
 Mechatronic System Design
 Robotics
 Micromachining
 System Simulation and Modeling through AMESim and FEM  Coupled Problems
• Regular STTP/FDP/CEP Courses
 Fluid Power Systems (VSSC, RCI, Caterpillar, A. Leyland,
BEML)
 Mechatronic System Design (VSSC, Engg. College Teachers)
 Robotics (VSSC, Engg. College Teachers)
• Professional Membership  Micromachining (Engg. College Teachers)
 Optimization Techniques (VSSC, Caterpillars)
1. Member, Indian Society for Technical Education (ISTE), New Delhi
2. Member, American Society for Precision Engineering (ASPE), America
3. Member, European Society for Precision Engineering and Nanotechnology (EUSPEN)
4. Member and Treasurer, Fluid Power Society of India (FPSI), Madras Chapter, Chennai
5. Member, International Association of Computer Science and Information Technology (IACSIT), Singapore
6. Director, Tamil Nadu Small Scale Industries, Govt. of Tamil Nadu Chennai

• Abroad Visit
 Japan; Germany; London; Switzerland; Srilanka ; Malaysia; South Korea; France, Hongkong, Macau,
Poland; Vietnam; Dubai (UAE), Thailand 9
 Known to Each Other

• Name

• Place

• M Tech/Dual Degree/M S/Ph D

Everything is Moving on ….

• Activities involved in Design and Manufacturing

• Survival of the Product in the market from the Introduction until its Death

September 9, 2020 11
 Product Cycle

BEGIN

END

12
 Product Cycle With CAD/CAM

BEGIN

END

September 9, 2020 13
 Automation
 Automation  Technology Concerned with the Application of Complex Mechanical,
Electronic, and Computer-based systems in the Operation and Control of production
 Complete Production Activity is Divided into 4 Main Categories

Sl. No. Category Description

1. Continuous-flow Continuous Dedicated Production of large amount of bulk

Processes product
Examples: Chemical plants and Oil refineries
2. Mass Production of Dedicated Production of large quantities of one product
Discrete Products (with perhaps limited model variation)
Examples: Automobiles
3. Batch Production Production of medium lot sizes of the same product or
component. The lots may be produced once or repeated
periodically.
Examples: Books, Clothing
4. Job Shop Production Production of low quantities, often one of a kind, of
specialized products. The products often customized and
technologically complex.
Examples: Aircrafts, Ship buildings, Machine tools.
 Production Quantity vs Production Variety

Production Qty : Large

Production Variety : One /Two Types Production Qty : Large
Production Variety : Limited

Continuous Flow
Production Quantity

Production Qty : Medium

Process
Production Variety : Medium
Mass Production of
Discrete Products
Production Qty : One/two type
Batch Production Variety : Large
Production

Job Shop
Production

Product Variety
 Automation Achievements in Each Category
Category Automation Achievements

Continuous-flow processes  Flow process from beginning to end

 Fully computer-automated plants
 Sensors  Process Variables
 Control and Optimization Strategies

Mass Production of Discrete Products  Automated Transfer Machines

 Dial Indexing Machines
 Partially and fully automated assembly lines
 Industrial Robots for many operations
 Automated Material Handling

Batch Production  NC/CNC/DNC

 AC
 Robots
 CIMS

Job Shop Production  NC/CNC

Next Class :
2 August 2016: Thursday
nd

(10:00 am to 10: 50 am)