ENGINE DESIGN

ENGINE DESIGN

Cylinder and Valve Location

AIR INLET AND EXHAUST SYSTEM

Turbocharger with
Wastegate Valve
AIR INLET AND EXHAUST SYSTEM

Air Inlet Temperature Sensor and Heater

LUBRICATION SYSTEM
 LUBRICATION SYSTEM

Unit Injector Hydraulic Pump

Filter and Base

12 – filter bypass
13 – cooler bypass
COOLING SYSTEM
Cylinder Block
Cylinder Liners
Cylinder Head
FUEL SYSTEM
 FUEL SYSTEM

Unit Injector Hydraulic Pump

(1) Control valve solenoid

(2) Poppet valve
(3) Armature
(4) Actuator spring
(5) Sliding sleeve
(6) Actuator piston
(7) Eccentric drive plate
(8) Idler
(9) Spill port
(10) Pump outlet ports
(11) Drive gear
(12) Check valve
(13) Piston
FUEL SYSTEM

Actuation Pressure = 870 psi to 3626 psi

Injection Fuel Pressure = 21756 psi

ELECTRONIC COMPONENTS

(1) Coolant temperature sensor

(2) Injection actuation pressure sensor
(3) Fuel pressure sensor
(4) Boost pressure sensor
(5) Inlet air temperature sensor
(6) Atmospheric pressure sensor
(7) Timing calibration connector
(9) Speed/timing sensors
(10) Engine oil pressure sensor
(11) ECM
 ECM - ADEM III

ADEM = Advanced Diesel Engine Management

ECM Power Supply Circuit
 INPUT COMPONENTS

Speed / Timing Sensors

Camshaft Gear
INPUT COMPONENTS

Speed / Timing Sensors Calibration

 INPUT COMPONENTS

Analog Sensor Power Suply Circuit

INPUT COMPONENTS
INPUT COMPONENTS

Oil Grade Detection

OUTPUT COMPONENTS

Unit Injector
 OUTPUT COMPONENTS

Unit Injector Injector Calibration

12 ± 1 N·m (9 ± 1 lb ft)
The C9 HEUI
Engine is a
sophisticated engine
with state of the art
systems. However,
like many
Caterpillar
electronic controls,
it is simpler to
service than
previous pump and
line systems. The
key to this simplcity
is excellence in
training.