Welding Rod Issue

Operational System/Process
Recording Issue
Issue Issue
 Operational System/Process
Recording Issue
Issue Issue

Change in welding rod

entry because of same Supplier non conformance
rods but different brand, Planning to be in place,
(no uniformity in the no.
length and width regarding shop floor
of rods in packet as
castings to be welded.
mentioned).

Temporary adjustment of
welding rod between
dept. but not accounted
properly.
Sample verification of Accounting of rejected
packets not taking place welding rod not done.
at receipt.
Discipline in returning
welding rod packets to
stores.

Variations in welding
rod item masters.
Analysis of Issue with the help of Value
Stream Mapping

Purchase
Dept.

VALUE
STREAM
MAPPING

Fettling Stores
Dept. Sept.
VALUE STREAM MAPPING OF WELDING ROD
 Welding rod Consumption –Monitoring Process

t re a mlin
S
e
in g
Plann
Setting pre defined
standards (time
taken to weld, Setting of
amount of Qty. to Standards
be welded) etc. by
the Fettling
Efficiency
department.
Analysis

Analysis of welding efficiency of a

welder.
 Sample
verification of
Recommended welding rod
Procedures packet at the
time of receiving.

Setting pre defined

standards (time
taken to weld,
amount of Qty. to
be welded) etc. by
the Fettling Strict and regular
department.
Supervision of all
to be done for
Welding master better results
item needs regular
updation in line
with supplier
specification.

More Discipline in
recording of
welding rod
 PEEKAY STEEL CASTINGS (P) LTD

NALLALAM, CALICUT
 
SCRUTINY REPORT (WELDING ELECTRODES)
 

As Actual count
As per system specified (Physically
on packet verified by me)
     

Master Nos/ MasterWe

ItemCode Name Unit Pack ight No.s or kg No.s

W/ELEC E2595-15 SELECTARC INOX2509MoWB FSH

FETCOO316 3.2MM (CD3MWCuN) Kgs 152 5 152 149
FETCO029 W/ELEC E316-16 5MM RUTOX MO Packet 30 3 30 29
FETCOO72 W/ELEC E7018-1H4R 5X450MM BOHLER FOX SEV50-1 Kgs 59 6 59 58
FETCOO287 W/ELEC E9015-B9(mod) 5mm BOHLER(FOX C9MVW) Kgs 70 5 55/5.3kg 53
FETCOO322 W/ELEC E9018-B9 5X350MM CROMOTEN9M ADOR Packet 46 5 59 57
FETCOO225 W/ELEC E410-15 D&H13-CR 4X350MM (CA15) Packet 55 2.5 55 50
FETCO041 W/ELEC D&H25/10/4 FOR CE3MN 4MM (CE3MN) Packet 55 4 55 45
FETCO054 W/ELEC D&H444L 4MM CA6NM Packet 49 3 49 48
FETCOO104 W/ELEC D&H444L 5MM CA6NM Packet 33 3 33/2.5kg 31
FETCOO211 W/ELEC E2553-16 D&H25/5/3 4MM Packet 44 3 44 43
FETCO068 W/ELEC E316L16 3.15MM RUTOX D Packet 70 3 70/2.5kg 68
FETCO0117 W/ELEC E7018 DK-18 2.5MM (WCB) Packet 150 4 150 147
FETCOO103 W/ELEC E7018 DK-18 3.15MM (WCB) Packet 100 5 100 98
FETCO033 W/ELEC E8018-B6 H4R 4X350 BOHLER FOX CM5Kb Kgs 90 5 90 87