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Leak Free Philosophy

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 JIT Personnel Qualification

JIT Supervisor

JIT Assessor
Joint Maker

JIT Verifier

JIT Trainer
No JIT Personnel SHALL PASSED Items described below:

Joint Maker Classroom Assessment, Passing Marks ≥ 80%, duration 45

1 C C C C C
min

Joint Maker Practical Assessment, Passing Marks ≥ 80%, duration 40

2 C C C C C
min

JIT Supervisor Assessment, Passing Marks ≥ 80%

3 a) Classroom: Section A, duration 30 min   C C C C
b) Practical for JIT Tools, duration 15 min

JIT Verifier Assessment, Passing Marks ≥ 80%

4 a) Classroom: Section B, duration 30 min     C C C
b) Practical for JIT Tools, duration 15 min

Have JIT Supervisor qualification or higher and experienced in conduct

5       C C
JIT Training based on GTS Modules

Have JIT Verifier qualification or higher, experienced in conduct JIT

6 Assessment for all JIT personnel (Joint Maker, JIT Supervisor and JIT         C
Verifier), witnessed and accepted by GTS Representative
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C = Compulsory
 JIT Personnel Work Matrix

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 Why 5th Pass is important?

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 Vernier Caliper reading is ?

10.00 mm
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 Vernier Caliper reading is ?

24.75 mm
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 How to measure Flange Gap?

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 How to measure Hi-Lo?

1) Check
highest
offset

2) Measure

© 2019 Petroliam Nasional Berhad (PETRONAS) 11

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 Welding Gauge depth reading is ?

2.75 mm

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 How to use Surface Roughness Comparator ?

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 How to use Pitch Gauge?

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 JIT Tagging

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 Control Bolting Method

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 Manual Torque Wrench (MTW)

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 Correct Handling of Torque Wrench

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 Adjustment of Torque Wrench

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 MANUAL TORQUING TOOLS

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 HTW- Hydraulic Torque Wrench

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 Torque-Pressure Conversion
(sample for tool model TWH)

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 What is the pressure setting?

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 Torque-Pressure Conversion
(sample for tool model TWH)

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 HYDRAULIC BOLT TENSIONING

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 JIT Program

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 JIT Equipment Calibration (Double click to access)

MTW Cert HTW Power Head HBT Load Test Pressure Gauge
Cert Cert Cert

© 2019 Petroliam Nasional Berhad (PETRONAS) 45

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 Critical Flanges

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 JIT Form (Double click to access)

Microsoft Word
Document

© 2019 Petroliam Nasional Berhad (PETRONAS) 47

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 Permissible Imperfection (ASME PCC-1-
2013)

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 Flange Surface Finish

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 Inspection Report samples (Click to access)

Mechanical Groove profile

defect

© 2019 Petroliam Nasional Berhad (PETRONAS) 50

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