DC SCHOOL TEXT

②BOOK
BASIC OF
INTERMEDIATE
HYDRAULIC

TOSHIBA MACHINE Co., Ltd.

DIE CAST MACHINE ENGINEERING DIV.
P-1
1-1 Principle of Hydraulic Pressure Push a piston of 1cm2 cross section with 1kgf.
1) Property of Stationary Fluid
Hydraulic pressure is applied for various industries and has
become widespread significantly these days. One of the reason
is that hydraulic pressure could bring large power with a little
power. This can be possible to use property that the liquid has. 1kgf per 1cm2 is applied on
When liquid is put in airtight container and it is applied load any surface.
from the top, the volume is not decreased and pressure is created 1kgf/cm2
because liquid is incompressible. Stationary liquid has following
property according to Pascal’s Law.

Power applied to liquid in an airtight container.

① Pressure that put on surface touching with stationary liquid is applied
vertically to the surface.
When Fkgf is applied to piston A, power of P1=F/A(kgf/cm 2)
② The size of pressure at a point of stationary liquid is equal to every
direction. is generated in cylinder A.
This pressure of P1(kgf/cm2) transmit to piston B with cross
③ Pressure applying to bottom of container that by the weigh of
stationary liquid is decided by the height of liquid surface, and not related section Bcm2 according to Pascal’s Law.

to the shape of container. If it counterbalance when Wkgf is applied to piston B,

P2=W/B(kgf/cm2 ） .
④ Pressure applied to certain area of stationary liquid in airtight
container transmit equally to entire container. If A=1cm2, B=50cm2, F2kgf, and W=100kgf,
P1=2kgf/1cm2=2kgf/cm2
P2=100kgf/50cm2=2kgf/cm2
P1=P2.
It is clear to mach with Pascal’s Law.

P-2
2) Use of Pressure
When 2kaf of power is applied to small piston based on both gate cross-section of communicating tube ratio
is 1:50, it counterbalances with putting 100kgf of weight on large piston.
It shows that the power can be increased by liquid also as same as the principle of leverage.

Push 1cm cross-section of piston 50cm Push 50cm cross-section of piston 1cm
downwards with 2kgf. upwards.

W
F

2kgf 100kgf
Piston A Piston B
h2
1cm
h1
50cm

2 kgf ×50cm=100kgfcm 100kgf × 1cm=100kgfcm

Transmit 2kgf/cm2 of pressure.

P-3
1-2 Property and Principle of Fluid
It needs to understand hydraulic devices correctly and mechanical property of fluid that transmit conversion
of energy, for understanding hydraulic unit and circuit.
1) Unit
Units that applied in this text are all Sl and other units that can be combined with Sl (refer to JIS Z8202).
(Refer to attached technical document for unit conversion.)
2) Density and Weigh Volume Ratio
γ=ρ ｇ based on density is ρ, weigh volume ratio is γ, and acceleration of gravity is ｇ . V2
3) Continuous Formula
A2
Fluid has steady flow and unsteady flow. Steady flow does not changed the condition
(flow speed, pressure, density, and temperature) by time, and unsteady flow changed.
In the mid-flow (refer to right figure), it is often unsteady flow when more appropriate.
However, it shall be handled as steady flow under certain condition.
In case of steady flow, the passing flow volume Q is constant at any cross section.
Q ＝ v1A1=v2A2
A1: Cross Section (cm2) V1
A2: Cross Section (cm )2

v1: Flow Speed at Cross Section A1 (cm/s)

v2: Flow Speed at Cross Section A2 (cm/s)
A1
Above is a continuous formula.

P-4
4) Bernoulli’s Principle

It has three kinds of energy; kinetic energy of liquid, energy of pressure, and energy of position. Energy conservation
law work out in case of no energy change in mid-flow of steady. Even fluid changes the
condition while flowing, summation of kinetic energy of liquid, energy of pressure, and energy of position is not changed
according to energy conservation law. Below figure shows summation of kinetic energy and
pressure energy is constant when flow pass is horizontal and flow volume is constant.

B
Summation of kinetic energy and pressure
A C energy is constant when flow pass is
horizontal and flow volume is constant.
Figure shows how pressure changes by
flow speed.
Bernoulli’s principle is expressed as
following formula.

2 2
● v 1 p1 v 2 p2
+ + h1 = + + h2 = Constant
一定
●
2g r 2g r
●
h : Position Head
v1, v2 : Flow Speed (m/s)
Flow speed is high and
pressure is weak at small If ignore friction in pipe, the p1, p2 : Pressure (kgf/m2)
cross-section area. pressure and flow speed become the r : Weigh Volume Ratio of Fluid (kgf/m3)
same as A again. g : Acceleration of weight (m/s)

Pressure is increased by larger cross-section

and slower flow speed. P-5
Description of Hydraulic Device Symbol

No. Name Symbol Description

Hydraulic Pump Rotate with electric motor operation.

1
Oil flow if one direction.

Electric Motor Drive hydraulic pump.

2 M

Filter for Tank Remove dust etc getting in vacuum side.

3

Filter for Pipe Remove refuses contained in oil in pipe.

4 (with case)

Oil Cooler Cooling device to prevent hydraulic oil temperature

5 increase.

Hydraulic Tank A put top of pipe in liquid

6
B not put top of pipe in liquid

P-6
No. Name Symbol Description

Source of Hydraulic Pump Line

7

Accumulator Use it when put in and compress nitrogen gas and release
8 ACC large volume of oil.

Pressure Gauge Shows pressure in pipe of each circuit.

9

Check Valve Flow only one direction. (A to B)

10 (with spring) B
A
Not flow other direction. (B to A)

Throttle Valve Adjust flow volume and control flow speed.

11

Stop Valve Stop Valve

12

B
One Direction A → B is controlled flow
13 Throttle Valve
B → A is free flow
A

P-7
No. Name Symbol Description

B
Check Valve for Pilot A → B is free flow.
14 Operation B → A flow when pressure is applied at pilot A, and not
flow if pressure is not applied at pilot.
A
B
Check Valve for Pilot A → B is free flow.
15 Operation B → A flow when pressure is applied at pilot, and not
External Drain with Spring flow if pressure is not applied at pilot.
A
p1
Relief Valve Keep P1 side pressure setting value.
16 Internal Pilot
Connect P2 side to tank.
Internal Drain p2

Unload Relief Valve This valve is used for accumulator circuit mainly.
17 Internal Pilot
External Pilot p Ｔ

p1
Sequence Valve Transmit P1 side oil to P2 side with setting pressure.
18 External Pilot
External Drain p2
p1
Unload Valve Transmit P1 side oil to P2 side with under setting pressure.
19 Internal Drain Connect P2 side to tank.
p2

p1
Pressure Reducing Valve Keep P2 side pressure setting value.
20
Settable as under P1 side pressure.
p2

P-8
No. Name Symbol Description

P
Proportional Electromagnetic Pressure can be controlled continuously by changing input
21 Relief Valve
current of direct current solenoid.
T

Proportional Electromagnetic Flow Flow volume can be controlled continuously by changing

22 Volume Control Valve
input current of direct current solenoid.

Machine Operation Machine operation by roller

23 Change Valve

Manual Operation Manual operation by lever

24 Change Valve

Logic Valve Control flow volume and speed.

25 Ｘ
B Flow free between AB.
A

Variable Capacity Transfer hydraulic pressure to rotation

26 Hydraulic Motor
Rotate two directions.

Pressure Switch The switch moves by setting pressure against pressure

27 change.

P-9
No. Name Symbol Description

Hydraulic Pilot Solenoid Valve, Sprue Operation Type,

28 External Hydraulic Pilot

Electromagnetic Pilot Solenoid Valve, Sprue Operation Type,

29 Electromagnetic Pilot

Electromagnetic / Solenoid Valve, Sprue Operation Type,

30 Hydraulic Pilot Electromagnetic / Hydraulic Pilot
External Drain

Direction Change Valve

A 2 Positions, 4 Ports, One Side Solenoid,
B
31 Neutral Position
Spring Off Set
Port can be connected P → A B → T.
P
T
Direction Change Valve A B 2 Positions, 4 Ports, One Side Solenoid,
32 Spring Off Set Neutral Position
P T Port is blocked all PABT.

Direction Change Valve A 3 Positions, 4 Ports, Both Sides Solenoid,

B
33 Spring Center Neutral Position
Port is blocked all PABT.
P
Direction Change Valve T
A B 3 Positions, 4 Ports, Both Sides Solenoid,
Spring Center Neutral Position
34
Electromagnetic / Hydraulic Port is blocked P, and can be connected A → B → T.
P T
Pilot
P-10
No. Name Symbol Description

A B
Servo Valve Typical Example
35
P T

Oil Level Gauge

36

Thermometer
37

Hydraulic Cylinder
38

39

40

41

P-11
Description of Hydraulic Device Name Plate

1) Relief Valve

BG － 06 － V － 32 YUKEN Type of Pressure Control (Relief Valve)

Design No.

High Vent Type V: High Vent

Indicate Pressure System

03 (3/8inch)
Valve Size
06 (3/4inch)
(Pipe Size)
10 (11/4inch)

BG. Sub-Plate Attachment

Attachment (Gasket Attachment Type)
Method
BT. Screw Connecting Type

P-12
Direction Change Valve

DSHG － 04 － 3C 2 － E － T － YUKEN Type of Direction Change Valve

52
Design No.

Internal Drain (No symbol means external.)

External Pilot (No symbol means internal.)

3 A 2 A
B B
Sprue Type
Neutral P P
12 A
T 4 T
A
Spring Center B B

P P
T T
Number of Switching
Position B: 2 positions, One side solenoid
(Spring off set)
Sprue Spring Type
C: 3 positions, Both sides solenoid
( Spring center)

Valve Size 01 (1/8inch)

(Pipe Size) 03 (3/8inch)
04 (1/2inch)
06 (3/4inch)
Series DSHG: Electromagnetic Pilot Change Valve
No. 10 (11/4inch)
Sub-Plate Attachment Type
P-13
Sprue Comparative Table

No. Symbol of Center Position TOKIMEC YUKEN Description

A B
0 3 The moment it turns neutral, P, T, A, and B are connected
1 to tank and become O.
P T
2 2 When port is blocked temporally, the accuracy is the best
2 but it leaks by long time.

3 12 Prevent empty weight drop when cylinder is attached top and

3 bottom, and it is used as core cylinder for die cast machine that
prevent move forward by leakage.

6 4 Cylinder won’t move by leakage because A and B port are

4 connected to tank, however the stop accuracy is low.

7 9 Make it move by difference of area in cylinder pressurizing A

5 and B port. It is not used for die cast machine.

8 60 Unload pump pressure at neutral position.

6
It is used for trimming press.

P-14
No. Symbol of Center Position TOKIMEC YUKEN Description

33 40 Squeeze A and B port to make the stop accuracy higher

21 against TOKYO Gauge.

－ 5 Unload P, T, and A port, and use B port as drop-prevention.

22

－ 10 Block A port at neutral position and keep pressure for a

23 moment.

－ 11 Block B port at neutral position and keep pressure for a

24 moment.

－ 7 The moment it becomes neutral, pressure decrease little by

25 little and P, T, A, B become 0.

2A 2B2 Pressure have been kept while each port changing because
26 there are 2 molds between 2 positions.

P-15
YUKEN, TOKIMEC Direction Change Valve Comparative Table
Upper = Dry Type / Lower = Wet Type

3 位置形

スプリングセンタ－

Sprue TOKIMEC YUKEN TOKIMEC YUKEN

A B
A B

a b a b
P T
P T

DG5S4-**2C DSHG-**-3C2 DG4S4-012C DSG-03-3C2

DG5V-**-3C DSHG-**3C12-51 DG4V-5-2C DSG-03-3C2-50

DG5S4-**3C DSHG-**3C12 DG4S4-013C DSG-03-3C12

DG5V-**-3C DSHG-**-3C12-51 DG4V-5-3C DSG-03-3C12-50

DG5S4-**6C DSHG-**-3C4 DG4S4-016C DSG-03-3C4

DG5V-**-6C DSHG-**-3C4-51 DG4V-5-6C DSG-03-3C4-50

DG5S4-**33C DSHG-**-3C40 DG4S4-0133C DSG-03-3C40

DG5V-**-33C DSHG-**-3C40-51 DG4V-5-33C DSG-03-3C40-50

P-16
 2 Position Type
Spring Off Set

Sprue TOKIMEC YUKEN TOKIMEC YUKEN

DG5S4-**2A DSHG-**-2B2
DG5V-**-2A DSHG-**2B2-51
A
B DG4S4-012A DSG-03-2B2
b
DG4V-5-2A DSG-03-2B2-50
P
Note)
T 1 of orifice DG4S4-01**-50-S94
in pilot P port DG4V-5-**-M-PL-T-6-40-P10
DG5S4-****-T-52 DSHG-**-***-T-A100-P-41
Internal Drain Type DG5V-**-**-T-P2-T-80-JA DSHG-**-***-T-A100-P-51

DG5S4-****-E-52 DSHG-**-***-E-A100-P-41
External Pilot Type
DG5V-**-**-E-P2-T-80-JA DSHG-**-***-E-A100-P-51
Internal Drain DG5S4-****-E-T-52 DSHG-**-***-ET-A100-P-41
External Pilot Type
DG5V-**-**-E-T-P2-T-80-JA DSHG-**-***-ET-A100-P-51

* Valve with underline shows pilot valve of double valve. (The size shall be different for wet type.)
* Pilot valve for wet type shall be below (1/8inch). (Spring Center Type)
TOKIMEC = DG4V-3-6C-M / YUKEN = DSG-01-3C4-50
P-17
Form of Pilot Pressure and Drain TOKIMEC DG5 Ｖ -H8-6C
YUKEN DSHG-06-3C4

Drain
P Drain p.p
Dr Ｄｒ
T P T

A B A B
② External Pilot, External Drain with E (High-Speed Mold
① Internal Pilot, External Drain (Standard)
Close Valve)
TOKIMEC DG5 Ｖ -H8-6C
(Pilot PP is not connected to P. Operate adopting pilot
YUKEN DSHG-06-3C4 Note) With T is internal pilot, internal drain. pressure from outside.)
With E is external pilot, external drain. TOKIMEC DG5S4- Ｈ８－ 6C-E
YUKEN DSHG-06-3C4-E

P
p.p

T
T
P

A B
A B

③ Internal Pilot, Internal Drain with T (Mold Close Valve) ④ External Pilot, Internal Drain

(Drain is connected to T in valve.) With E-T (Mold Close Valve of DH machine)

TOKIMEC DG5 Ｖ -H8-6C-T TOKIMEC DG5S4- Ｈ８－ 6C-E-T
YUKEN DSHG-06-3C4 ｰ T YUKEN DSHG-06-3C4-E-T
P-18
 Hydraulic Pump
Hydraulic pump is for transmitting mechanical power from outside to flow power.

Positive displacement is used for most of those, and vane, gearwheel, and piston type are typical.

Vane Pump Gearwheel Pump Piston Pump

Type

Outlet Outlet Inlet

Property Inlet Inlet Outlet

Principle of Pump By capacity change of vane and By move of capacity surrounded Capacity change by back-and-forth
Operation cam ring pipe. gear slot and casing. of piston.

Pressure 2 ~ 17 MPa
2 ~ 17 MPa 3 ~ 35 MPa

Outlet Volume
2 ~ 950Γ/min 7 ~ 570Γ/min 2 ~ 1700Γ/min

P-19
Structure of Vane Pump
By capacity change between vane and cam ring.
Outlet
TOKIMEC (SQP Series)
Vane

Rotor

Cam Ring Insert

Vane

Inlet

Vane
Rotor Cam Ring

Shaft

P-20
Single Level Vane Pump

Outlet
Hydraulic Symbol

Outlet

SQP －＊－＊ (TOKIMEC)

Inlet
Inlet P-21
Double Vane Pump

Hydraulic Symbol

SQP －＊－＊ (TOKIMEC)

P-22
 Relief Valve
Relief Valve
Ｐ

1) Intended Use
① It is a pressure control valve to keep primary side
Pilot Spacer (C) (c) Pilot Poppet
pressure constant.
Ｔ ② It is a safety valve to protect hydraulic devices.
Hydraulic
Indication Symbol 2) Operation
① Oil in chamber (A) on primary side pressure port get
through hole (a) and flow in chamber (B), get
through hole (b) and flow in chamber (C), get
through hole (c), then pressure is applied to poppet.
(b)
② When pressure in chamber (C) become more than
Vent Port spring A setting pressure; poppet is pushed open,
(B) get through hole (d) and flow in tank port,
and pressure in chamber (B) decrease rapidly
(a) at the same time.
③ Pressure difference happens between chamber (A) and
Pressure Port (B) ((A) ＞ (B)), hydro-cone piston rises,
(A) pressure port and tank port are connected, and oil flow
Piston from chamber (A) to (D).
④ Pressure in chamber (A) decrease, and hydro- cone
piston lower repeatedly by spring B as keep
Tank Port
(D) primary side constant.
(d)

BG － 06 －＊ (YUKEN)

P-23
 Unload Relief Valve
Unload Relief Valve 1) Intended Use
It is pressure control valve that makes unload to tank
Hydraulic Indication Symbol with no-load; when line pressure exhausted from pump
does not reach to setting pressure, all exhausted flow
volume on load on secondary side, and it reaches to
Drain
Chamber (E) Chamber (C) P T setting pressure.
Port

2) Operation
① It is a valve combined relief valve and check valve.
(a) ② Push open poppet of check valve with primary side
pressure, and flow in to secondary side circuit.
③ When secondary side pressure have become equal to primary side
pressure, check valve closes by spring.
④ Secondary side pressure get through hole (a) and flow
in chamber (D). When the pressure exceed setting
Secondary Side Chamber (B)
value, poppet is pushed open by pilot piston and release oil in
chamber (B), (C) to drain port.
⑤ Pressure difference happens between chamber (A) and (B),
hydro-cone piston rises, oil flow out from chamber (A) to
Inlet Port
(D), and primary side pressure decrease rapidly and become
Primary Side
Chamber (A) unload condition.
⑥ When secondary side pressure (pressure in chamber
(E)) decrease; poppet closes, pressure difference between
chamber (A) and (B) is reduced, hydro-cone piston lower,
Tank Port
Chamber (D) inlet port and tank port are blocked, primary
pressure increase, poppet of check valve open, oil flow in
secondary side, and it becomes on load condition.

BUCG － 06 －＊ (YUKEN)
P-24
 Sequence Valve
1) Intended Use
Sequence Valve Connect primary side pressure and secondary side pressure by
external pilot pressure, and release to tank. (Example of
A
Use: RG15)

2) Operation
① Pilot pressure flow in from X port get through hole (a),
and push sprue by pilot piston. When the pressure
B
become more than spring that set based on adjustment
Hydraulic Indication Symbol screw, oil in chamber (A) flow out to chamber (B).
② When pressure of external pilot have decreased, sprue
returns by spring power and chamber (A) and (B) are
blocked.

(Y)
Internal Pilot External Drain Sequence Valve
(B)
(X) Secondary
Side
(A)
External Pilot External Drain Sequence Valve
Primary
Side

(a) Pilot Piston Sprue

HG － 06 －＊ (YUKEN)
P-25
 Reducing Valve
Reducing Valve

P1

Hydraulic Indication Symbol

(c)
P2
(D)

1) Intended Use
① It is a pressure control valve to keep secondary side
pressure constant.
② It is used when you want use partial pressure of hydraulic circuit
Drain Port as lower than main circuit.
(Example of Use: Core Circuit)

(A) (b) 2) Operation

Primary Side ① Primary side oil flow from chamber (A) to (B). Secondary side
pressure increase, get through hole (a), chamber (C), hole
Pressure Port
(b), chamber (D), and hole (c), then pressure apply to
poppet.
(B) ② When pressure in chamber (D) become more than spring setting
Secondary Side pressure, poppet is pushed open and oil is released to
Sprue
drain port.
Pressure Port
③ When pressure in chamber (D) decrease; the pressure
difference happens between chamber (C), sprue is pushed up, and
chamber (A) and (B) are blocked.
(a) ④ When pressure in chamber (B) and (C) decrease, sprue
(C) return by spring B and oil flow from chamber (A) to (B).

RG － 06 －＊ (YUKEN)
P-26
 Check Valve
(with spring)
A B

Hydraulic Indication Symbol

In-Port (A) Out-Port (B)

1) Intended Use
Use for preventing reverse flow.

2) Operation
① In case of free flow, poppet moves backward and oil flow from in-port
(A) to out-port (B) when hydraulic pressure on in-port (A) side
become more than spring power.
In-Port (A) Out-Port (B)
② In case of reverse flow, oil on chamber (B) doesn’t flow to chamber
CRG – 06 – ＊ (YUKEN)
(A) because poppet blocks the pass by spring power.

P-27
Flow Volume Adjusting Valve with Check
Throttle Valve
A B

Hydraulic Indication Symbol

Hydraulic Indication Symbol

P-28
 Pilot Check Valve B

Hydraulic Indication Symbol

1) Intended Use
① Free flow is the same role with check valve.
② This valve enable to reverse flow by outside pilot pressure in case of
Free Flow Outlet
reverse free flow.
or
Poppet Reverse Free Flow Inlet
2) Operation
(B)
① It is the same as normal check valve in case of free flow. It flows from
chamber (A) to (B).
3) In case of reverse flow
(A)
① Oil doesn’t flow from chamber (B) to (A) usually.

Piston Free Flow Inlet ② When pilot pressure apply to chamber (C), poppet is pushed open by
or piston and piston rod, and reverse flow from chamber (B) to (A) become
Reverse Free Flow Outlet possible.
③ It shall be internal drain when chamber (A) side is connected to tank,
and external drain at not connected.
④ External drain (use drain port) has drain method select plug, and internal drain
(C) Pilot Port
doesn’t have.

RG － 06 －＊ (YUKEN)

P-29
One Direction Throttle Valve
B

1) Intended Use

A It is possible to flow free and controlled. Controlled flow is used for

speed control for actuator.
Hydraulic Indication Symbol

2) Operation
【 Free Flow 】
① When pressure flown from free flow in-port (A) become more that spring
power, sprue is pushed down and oil flow from (A) to (B).

Piston
【 Controlled Flow 】
In-Port (A)
① Hydraulic oil flown from controlled flow in-port (B) get in chamber (C) and
push up sprue with spring power.
② Sprue touches to flow volume adjusting handle via piston, oil flow from space
(b) Out-Port (B)
(b) to controlled flow out-port (B).
③ Space (b) increase by turning handle in clockwise direction and flow
volume also increase.

Sprue
(C)

P-30
 One Direction Throttle Valve A1
Throttle Valve
Hydraulic Indication Symbol
P1

Hydraulic Indication Symbol T A P B

T A P B

Bsol

T A P B

T A P B

P-31
 Logic Valve
Control flow volume and speed.
Flow free between A and B.

X X
B

E M
A
B
Hydraulic Indication Symbol

Flow Volume
Logic Valve

X B B

A X A A B

Hydraulic Indication Symbol

P T
B

A P-32
 Solenoid Valve

P Drain
Dr
T
Sprue (1)

Spring SOL a SOL b A B

Hydraulic Indication Symbol

① Internal Pilot, External Drain (Standard)

TOKIMEC DG5 Ｖ -H8 － 6C

YUKEN DSHG-06-3C4

Push Pin

Spring Y T A P B Sprue (2)

DSHG － 06 － 3C2 －＊－ (YUKEN)

P-33
Direction Change Valve Sprue Type

Two Position, One Side Solenoid (Spring Off Set Type)

A
B

P
T

SOL b

A B

P
T

T A P B

SOL b

T A P B P-34
Solenoid Valve (Wet Type Electromagnetic Change Valve)

A B A B

Close Center ● ●
Open Center
P T P T

SOL b SOL a SOL b SOL a

T A P B T A P B

A B A B

AT Connecting ●
ABT Connecting
P T P T

SOL b SOL a SOL b SOL a

T A P B T A P B

Ｐ－
Sprue Relationship Diagram (Neutral Position)
3 Position, Both Solenoid Spring Center (Sprue Type)

A B

Close Center
P T

A B

●
ABT Connecting
T A P B P T

T A P B
P-36
Sprue Relationship Diagram (Neutral Position)
3 Position, Both Solenoid Spring Center (Sprue Type)

A B

AT Connecting
P T

A B

●
ABT Connecting
P T
with Throttle

T A P B

T A P B
P-37
Solenoid Valve (3/8 Wet Type Electromagnetic Change Valve)
DSG － 03 － 3C4 －＊－ 5074 (YUKEN)

SOL b SOL a
A B

SOL a P T SOL b

Neutral

1) Intended Use
① Control direction of actuators by turning electricity
T A P B on solenoid coil and changing sprue.

2) Operation
① When SOL b is ON; sprue moves right by push pin,
oil flow from P to B, and cylinder moves backward.
Return oil of cylinder flow from A to T.
② When SOL b is OFF; sprue returns neutral position,
oil is blocked, and cylinder stops.
③ When SOL a is ON, the operation shall be opposite
to ①.
④ When SOL a is OFF, the operation shall be opposite
to ②.

P-38
Flow Volume Adjusting Valve with
PQ Valve
Proportion Electromagnetic Relief Valve
① Proportion Electromagnetic
Flow Volume Adjusting Valve ③ Proportion Electromagnetic
Pressure Control Valve
③ ①
② Pilot Pressure ④ Main Relief Valve
⑤ Reducing Valve
②
⑥
④
⑥ Safety Valve

T P Y X

Hydraulic Indication Symbol

① Proportion Electromagnetic Flow

Volume Adjusting Valve

② Pilot Pressure Reducing Valve

③ Proportion Electromagnetic
Pressure Control Valve

④ Main Relief Valve (Pressure

Compensation Valve)

⑤ Check Valve

⑥ Safety Valve Y X P PF1 T

P-39
 Super High-Speed Servo Valve
Property
・ Injection Speed: 0.05 ~ 10m/s
・ 0 ⇔10m/s Acceleration Response 15ms
DC350J-MT Hydraulic Circuit
A

ACC P1= 14MPa

T

B A

Hydraulic Indication Symbol ACC2 ACC1

N2
T P

Pressure Switch

P FLT2
6228L/min C2G15
Close Open C2G16
T P
T Injection Cylinder
10m/s
Coil A
Sensor
3954L/min
Booster Cylinder
Servo Valve
(8451L/min)
Back Pressure
Remove Cylinder Meter Out Multi-Level Injection
T Speed Control Valve
Open Close

P-40
Filter Element Change Procedure
Type of Servo Filter Electric Connect: (G-GF-A-06-3-8CH-EK)
(Small Size)
Type of Filter Element (inside): (P-G-GF-A-06-3-8CH)
Type of Filter Paper: Use both as Mineral Oil and Water-Glycol Flame
Retardant Hydraulic Oil

① Open pump OFF T18 stop valve and drain ② Remove M8 air release assembly ③ Remove by wrench on
hydraulic oil in PACC. (Be screw. hexagon head under
careful not to forget close it.) indicator.
<Be careful not lose small ball
Take out whole filter case from machine. in the screw.>
<Note: If filter element removed with pitting
on machine, dust drop in hydraulic circuit.>

④ Remove cover. ⑤ Remove element and drain oil in filter.
(Note: Don’t remove body.) mesh for early mold, paper for
have mutuality)
(Wire ⑥ Clean inside filter.
now: (Cleaning oil for mineral oil,
water for water-glycol)
Change the element new.
P-41
Structure of Mold Close Structure of Injection
Cylinder Assembly Cylinder Assembly

Hydraulic Indication Symbol

Hydraulic Indication Symbol

M E

Brass Holder Plus Sensor

Space 0.2mm

P-42
Structure of Ejector
Structure of Piston Accumulator
Cylinder Assembly
Cylinder Assembly

Hydraulic Indication Symbol

Hydraulic Indication Symbol
O-Ring
Cylinder

Piston

Piston Ring
Slipper Seal

P-43
Source of Incursion/Occurring of Dust on Hydraulic Device
Dust Incursion

Direction Valve Control Wear Dust

Occur

Water Incursion

Wear Dust
Occur

Pressure Control Valve

Wear Dust Water Solid Particle
Occur
Filter
Water Incursion
Hydraulic Pump

Dust Incursion

Cooler Water

Solid
Particle

Filter Additive
Separate Out Depleted Product
New Oil

P-44