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Conduction without
Thermal Energy Generation
Chapter Three
Sections 3.1 through 3.4
Methodology
• Common Geometries:
– The Plane Wall: Described in rectangular (x) coordinate. Area
perpendicular to direction of heat transfer is constant (independent of x).
– The Tube Wall: Radial conduction through tube wall.
– The Spherical Shell: Radial conduction through shell wall.
Plane Wall
The Plane Wall
• Consider a plane wall between two fluids of different temperature:
• Heat Equation:
d dT
k 0 (3.1)
dx dx
• Implications:
Heat flux qx is independent of x.
Heat rate qx is independent of x.
• Boundary Conditions: T 0 Ts ,1, T L Ts ,2
1 L 1
Rtot (3.12)
h1 A kA h 2 A
T,1 T,2
qx (3.11)
Rtot
Plane Wall (cont.)
• Contact Resistance:
TA TB Rt,c
Rt,c Rt ,c
qx Ac
Values depend on: Materials A and B, surface finishes, interstitial conditions, and
contact pressure (Tables 3.1 and 3.2)
Plane Wall (cont.) • Composite Wall with Negligible
Contact Resistance:
T,1 T,4
qx (3.14)
Rt
1 1 LA LB LC 1 Rtot
Rt Rtot
A h1 k A k B kC h4 A
• Overall Heat Transfer Coefficient (U) :
A modified form of Newton’s law of cooling to encompass multiple resistances
to heat transfer.
qx UAToverall (3.17)
1
Rtot (3.19)
UA
Plane Wall (cont.)
• Porous Media
• Saturated media
consist of a solid
phase and a single
fluid phase.
• Unsaturated media
consist of solid, liquid,
and gas phases.
• The effective thermal conductivity of a saturated medium depends on the solid (s)
material, its porosity , its morphology, as well as the interstitial fluid (f) (Fig.a).
keff A
qx T1 T2 (3.21)
L
• The value of keff may be bracketed by describing the medium with a series
resistance analysis (Fig. b) and a parallel resistance analysis (Fig.c).
• The value of keff may be estimated by k f 2k s 2 (k s k f )
keff ks
k f 2k s (k s k f )
(3.25)
0.25
Tube Wall
The Tube Wall
• Heat Equation:
1 d dT
kr 0 (3.28)
r dr dr
What does the form of the heat equation tell us about the variation of qr with
r in the wall?
Is the foregoing conclusion consistent with the energy conservation requirement?
How does qr vary with r ?
• Temperature Distribution for Constant k :
Ts ,1 Ts ,2 r
T r ln Ts ,2 (3.31)
ln r1 / r2 r2
Tube Wall (cont.)
2 k
qr 2 rqr
ln r2 / r1
Ts ,1 Ts ,2 [W/m]
2 Lk
qr 2 rLqr
ln r2 / r1
Ts,1 Ts,2 [W] (3.32)
• Conduction Resistance:
ln r2 / r1
Rt ,cond [K/W] (3.33)
2 Lk
ln r2 / r1
Rt,cond [m K/W]
2 k
Why doesn’t a surface area appear in the expressions for the thermal
resistance?
Tube Wall (cont.)
• Composite Wall with
Negligible Contact
Resistance
T,1 T,4
qr
Rtot
UA T,1 T,4 (3.35)
Note that
For the temperature distribution
1
UA Rtot shown, kA > kB > kC.
• Heat Equation
1 d 2 dT
2 dr
r 0
r dr
What does the form of the heat equation tell us about the variation of
qr with r ? Is this result consistent with conservation of energy?
T r Ts ,1 Ts ,1 Ts ,2
1 r1/ r
1 r1 / r 2
Spherical Shell (cont.)
4 k
qr 4 r 2qr T T
1/ r1 1/ r2 s ,1 s ,2
(3.40)
Rt ,cond
1 / r1 1 / r2 (3.41)
4 k
• Composite Shell:
Toverall
qr UAToverall
Rtot
UA Rtot 1 Constant
1
U i Ai Rtot Depends on Ai
Problem: Thermal Barrier Coating
Schematic:
ANALYSIS: For a unit area, the total thermal resistance with the TBC is
,w = ho-1 + L k + Rt,c
Rtot + L k + hi-1
Zr In
,w = 10-3 3.85 10-4 10-4 2 10-4 2 10-3 m 2 K W = 3.69×10-3 m 2 K W
Rtot
T ,o - T ,i 1300 K
=
qw = 3.52 105 W m 2
,w
Rtot 3.69 103 m 2 K W
3.52 105 W m 2
Ts,i (w) = T ,i + qw hi 400 K
1104 K
500 W m 2 K / W
T ,o T ,i
qwo
Rtot,wo 4.06105 W/m2
The inner and outer surface temperatures of the Inconel are then
Ts ,o (wo) T ,i 1 hi L
k In q wo
1293 K <
Use of the TBC facilitates operation of the Inconel below Tmax = 1250 K.
PROPERTIES: Table A-1, Lead: k = 35.3 W/m∙K, MP = 601 K; St.St.: k = 15.1 W/m∙K.
Rconv 1/ 4 0.312 m 2 500 W/m 2 K 0.00166 K/W
Chapter Three
Section 3.5, Appendix C
Implications
E g I 2 Re
q (3.43)
q e x
• Generation affects the temperature distribution in the medium and causes
the heat rate to vary with location, thereby precluding inclusion of
the medium in a thermal circuit.
The Plane Wall
• Heat Equation:
d dT d 2T q
k q0 2 0 (3.44)
dx dx dx k
• General Solution:
T x q / 2k x 2 C1 x C2 (3.45)
q 0? q > 0? q < 0?
• Temperature Distribution:
q L2 x2
T x 1 2 Ts
2k
(3.47)
L
• How do we determine ?
Ts
Overall energy balance on the wall →
Eout E g 0
hAs Ts T q As L 0
q L
Ts T (3.51)
h
• How do we determine the heat rate at x = L?
Radial Systems
Radial Systems
Cylindrical (Tube) Wall Spherical Wall (Shell)
• Heat Equations:
Cylindrical Spherical
1 d dT 1 d 2 dT
kr q0 kr q 0
r dr dr r 2 dr dr
Radial systems (cont.)
• Solution for Uniform Generation in a Solid Sphere of Constant k
with Convection Cooling:
dT q r 3
kr 2
C1 Overall energy balance:
dr 3 q r
Eout Eg 0 Ts T o
q r 2 C1 3h
T C2
6k r Or from a surface energy balance:
dT
|r 0 0 C1 0
dr
q r q q ro
E in E out 0 cond o conv Ts
T
q ro 2 3h
T ro Ts C2 Ts
6k
q ro 2 r2
T r 1 Ts
6k ro 2
108 q 5x108
Schematic:
Properties: Table A.1, Thorium: Tmp 2000K; Table A.2, Graphite: Tmp 2300K.
Problem: Nuclear fuel rod (cont.)
Analysis: (a) The outer surface temperature of the fuel, T2 , may be determined from the rate equation
T2 T
q
Rtot
1n r3 / r2 1
where Rtot 0.0185 m K/W
2 k g 2 r3h
The heat rate may be determined by applying an energy balance to a control surface about the fuel
element, Eout Eg
or, per unit length,
• •
E out E g
Since the interior surface of the element is essentially adiabatic, it follows that
Hence,
T 17,907 W/m 0.0185 mK/W 600K 931K
T2 qRtot
With zero heat flux at the inner surface of the fuel element, Eq. C.14 yields
Since T1 and T2 are well below the melting points of thorium and graphite, the prescribed
operating condition is acceptable.
(b) The solution for the temperature distribution in a cylindrical wall with generation is
q r22 r 2
Tt r T2 1
4kt r22
2
q r r 2
1n r / r
2
1 2 T2 T1 1n r2 / r
1 (C.2)
4kt r 2 1
2
Boundary conditions at r1 and r2 are used to determine T1 and T 2 .
q r 2 r 2
k 1 2 T2 T1
2 1
(C.14)
1
qr 4kt r2
r r1 : q1 0
2 r11n r2 / r1
qr
22 r12
k 1 r 2 T2 T1
(C.17)
q r2 4 k t 2
r r2 : U 2 T2 T
2 r21n r2 / r1
1 1
U 2 A2 Rtot
2 r2 Rtot
(3.37)
Problem: Nuclear fuel rod (cont.)
The following results are obtained for temperature distributions in the graphite.
2500
2100
Temperature, T(K)
Tmp 2000K
1700
1300
900
500
0.008 0.009 0.01 0.011
Radial location in fuel, r(m)
qdot = 5E8
qdot = 3E8
qdot = 1E8
thorium would be exceeded. To prevent softening of the material, which would occur
below the melting point, the reactor should not be operated much above q 3 10 W/m .
8 3
The small radial temperature gradients are attributable to the large value of kt .
Problem: Nuclear fuel rod (cont.)
Using the value of T2 from the foregoing solution and computing T3 from the surface condition,
2 k g T2 T3
q
1n r3 / r2
the temperature distribution in the graphite is
T2 T3 r
Tg r 1n T3 (3.31)
1n r2 / r3 r3
2500
Tmp 2300K
2100
Temperature, T(K)
1700
1300
900
500
0.011 0.012 0.013 0.014
Radial location in graphite, r(m)
qdot = 5E8
qdot = 3E8
qdot = 1E8
Problem: Nuclear fuel rod (cont.)
Operation at q 5 108 W/m 3 is problematic for the graphite. Larger temperature gradients
are due to the small value of k g .
Comments: (i) What effect would a contact resistance at the thorium/graphite interface have on
temperatures in the fuel element and on the maximum allowable value of q ? (ii) Referring
to the schematic, where might radiation effects be significant? What would be the influence of such
effect on temperatures in the fuel element and the maximum allowable value ofq ?
Extended Surfaces
Chapter Three
Section 3.6
Nature and Rationale
– How doesq
cond,xvary with x ?
– When may the assumption of one-dimensional conduction be viewed as an
excellent approximation?
The thin-fin approximation.
• Extended surfaces may exist in many situations but are commonly used as
fins to enhance heat transfer by increasing the surface area available for
convection (and/or radiation).
They are particularly beneficial when is small,
h
as for a gas and natural convection.
Straight fins of (a) uniform and (b) non-uniform cross sections; (c) annular
fin, and (d) pin fin of non-uniform cross section.
Fin Equation
d 2T hP
2
T T 0 (3.67)
dx kAc
hP / kAc
m 2or,with and the reduced temperature , T T
d 2
2
m2 0 (3.69)
dx
Base (x = 0) condition
0 Tb T b
Tip ( x = L) conditions
A. Convection: kd / dx |x L h L
B. Adiabatic: d / dx |x L 0
C. Fixed temperature: L L
D. Infinite fin (mL 2.65): L 0
• Fin Heat Rate:
d
q f kAc |x 0 h x dAs
dx Af
Performance Parameters
Fin Performance Parameters
• Fin Efficiency:
qf qf
f where 0 f 1 (3.91)
qf , max hA f b
How is the efficiency affected by the thermal conductivity of the fin?
for
Expressions
f
are provided in Table 3.5 for common geometries.
1/ 2
A f 2 w L2 t / 2
2
Ap t / 2 L
1 I1 2mL
f
mL I 0 2mL
• Fin Effectiveness:
qf
f
hAc ,bb (3.86)
f with h, k and Ac / P
• Fin Resistance:
b 1
Rt , f (3.97)
qf hA f f
Arrays
Fin Arrays
• Representative arrays of
(a) rectangular and
(b) annular fins.
b
qt o c hAtb
Rt , o c
NA f f (3.110a)
o c 1 1
At C1
C1 1 f hA f Rt, c / Ac ,b (3.110b)
1
Rt , o c
o c hAt (3.109)
Problem: Turbine Blade Cooling
Schematic:
1/2
250 W/m 2 K 0.11m/20W/m K 6 10 4 m 2
1/ 2
m hP/kAc = 47.87 m-1
and, subject to the assumption of an adiabatic tip, the operating conditions are acceptable.
900 C 517W ,
1/ 2
4
(b) With M hPkAc 1/ 2
b 2
250W/m K 0.11m 20W/m K 6 10 m
2 o
Hence,
qb q f 508W <
Comments: Radiation losses from the blade surface contribute to reducing the blade
temperatures, but what is the effect of assuming an adiabatic tip condition? Calculate
the tip temperature allowing for convection from the gas.
Problem: Chip Heat Sink
Schematic:
T c = 85 o C
W = 20 m m R ”t,c= 2x10 -6 m 2 -K /W
k = 180 W /m -K
L b= 3 m m
t Tc R t,b Too
L f = 15 m m
qc
R t,c R t,o
Too = 20 o C S = 1.8 m m
Air
h = 100 W /m 2 -K
Assumptions: (1) Steady-state, (2) One-dimensional heat transfer, (3) Isothermal chip, (4)
Negligible heat transfer from top surface of chip, (5) Negligible temperature rise for air flow,
(6) Uniform convection coefficient associated with air flow through channels and over outer
surface of heat sink, (7) Negligible radiation, (8) Adiabatic fin tips.
Problem: Chip Heat Sink (cont.)
T -T Tc - T
qc = c =
Rtot Rt,c + Rt,b + Rt,o
2 6 2 2
Rt,c Rt, c / W 2 10 m K/W / 0.02m 0.005 K/W
Rt,b Lb / k W
2 2
0.003m / 180 W/m K 0.02m 0.042 K/W
qc
85 20 °C 31.8 W <
0.005 0.042 2.00 K/W
Problem: Chip Heat Sink (cont.)
Comments: The heat sink significantly increases the allowable heat dissipation. If it
were not used and heat was simply transferred by convection from the surface of the chip with
h 100 W/m 2 K, Rtot 2.05 K/W from Part (a) would be replaced by
Rconv 1 / hW 2 25 K/W, yielding qc 2.60 W.
Special Topics:
Chapter Three
Sections 3.7 through 3.9
Bioheat Equation
d 2T qm qP (3.111)
0
dx 2 k
q m
T Ta
b cb
m 2 b cb / k
d 2
m 2
0 (3.114)
dx 2
which is identical in form to the equation for fins of uniform cross section
d 2
m 2
0 (3.69)
dx 2
Hence the results of Section 3.6.2 and Table 3.4 may be applied to solve
the bioheat equation.
Problem: Metabolic heating
Schematic:
Muscle Skin/Fat Tsur 288 K
qm , q p qm q p 0 Ts 33C, 0.95
0.0005 s -1 ksf 0.3 W/m K
T 288 K
km 0.5 W/m K
h 2 W/m 2 K
Ta Tc 37C Ti
Lm = 30 mm Lsf = 3 mm Air
Assumptions: (1) Steady-state conditions, (2) One-dimensional heat transfer, (3) Metabolic heat
generation rate, perfusion rate, arterial temperature, blood properties, and thermal conductivities
are all uniform, (4) No generation in skin/fat layer, (5) Solar irradiation of skin is negligible.
Analysis: For a skin surface temperature of Ts = 33°C, the heat loss from the skin to the environment is
= 2 W/m 2 K × 1.8 m 2 (33 - 15)°C + 0.95 × 5.67 × 10-8 W/m 2 K 4 × 1.8 m 2 3064 - 2884 K 4
= 248 W
Problem: Metabolic heating (cont.)
Since there is no generation in the skin/fat layer, the interface temperature between the
skin/fat layer and the muscle layer is found from a conduction analysis for the skin/fat
Heat transfer in the muscle is governed by Eq. 3.114. From Example 3.12, the rate at which heat leaves
the muscle and enters the skin/fat layer is determined by utilizing a solution of the fin equation as
dT i cosh mL
m c
q x L km A km Am
m dx x Lm m
sinh mL
This heat rate must equal the rate at which heat is transferred across the skin/fat layer, q = 248 W.
Inserting the definitions of i Ti Ta q m / (b cb ) and c Tc Ta q m / (b cb ) we can solve
for the required metabolic heat rate:
q
m + (Ti - Ta )coshmLm + (Tc - Ta )
sinhmL
km Am
q m = b cb
coshmL m+1
Problem: Metabolic heating (cont.)
where
1/2
m = b cb / km = 0.0005 s -1 × 1000 kg/m 3 × 3600 J/kg K 0.5 W/m K = 60 m -1
and with
COMMENTS: Shivering can increase the metabolic heat rate by six times the resting rate. The value found
here is about 3 times the resting rate given in Example 3.12.
Thermoelectric Power Generation
( E1 E2 ) S T1 T2 (3.115)
Thermoelectric effects also generate or absorb heat at interfaces between dissimilar materials. Peltier
heating, qP, is positive at the hot side of the material (T1) and is negative at the cool side (T2) and is
described by (with T expressed in kelvins)
qP I ( S p Sn )T I S p n T (3.116)
Heat transfer to the circuit is q1, but because thermoelectric power is generated by the circuit, P = I 2R
e,load, heat transfer from the circuit must be q2 < q1.
q1 q ( x L) qP ,1 q ( x L) IS p nT1 (3.119)
q
I 2 e, s
q ( 3.117)
Ac2, s
Assuming constant properties and using Equation C.7, the heat conducted into the semiconducting material at the
hot side is
Thermal conductivity of
the semiconductor material
ks I 2 e,s L
q( x L) 2 Ac ,s T1 T2 2 ( 3.118b)
2 L A c ,s
Assuming the thin metal conductors pose negligible thermal resistance and no contact resistance effects,
combining Equations 3.118b and 3.119 yields
Ac , s ks I 2 e , s L
q1 T1 T2 IS p nT1 2 ( 3.121)
L Ac , s
A similar analysis can be performed for the cool side of the circuit (T2) yielding
Ac , s ks I 2 e, s L
q2 T1 T2 IS p nT2 2 ( 3.122)
L Ac , s
Thermoelectric power generation (cont.)
From an energy balance on the entire circuit, the electric power produced by the circuit, P, is
P q1 q2 ( 3.123)
I 2 e, s L
P IS p n (T1 T2 ) 4 IS p n (T1 T2 ) 2 I 2 Re,s ( 3.124)
Ac , s
where the electric power produced by the circuit is consumed in the load
P I 2 Re,load
Thermoelectric power generation (cont.)
Equations 3.121, 3.122 and 3.124 may be generalized for a thermoelectric module consisting of N pairs of
semiconducting pellets.
(T1 T2 )
q1 IS p n,eff T1 I 2 Re,eff ( 3.125)
Rt ,cond,mod
(T1 T2 )
q2 IS p n,eff T2 I 2 Re,eff ( 3.126)
Rt ,cond,mod
Problem 3.171: Cylindrical uranium heat source used for power generation
in space. Cooling of thermoelectric modules by radiation to deep
space (4K). M = 80 modules wired in series. Determine electric
power for = 1, 10, 100 kW. Also determine the surface
temperature of the modules.
E g
Schematic:
Tsur = 4 K
Module characteristics :
W = 54 mm
Rt,cond,mod = 1.736 K/W
2L = 5 mm
Sp-n,eff = 0.1435 V/K
Heat source, Re,eff = 4
E g = 1, 10, 100 kW
Insulation Dimensions: W×W
Thermoelectric
module,
Re, load = 250
Assumptions: (1) One-dimensional, steady-state conduction, (2) Constant properties, (3) Large surroundings
(4) Module thermal resistance is dominated by the semiconducting pellets.
Problem: Thermoelectric power generation with radiation cooling (cont.)
Analysis: A thermal circuit may be drawn that incorporates Equations 3.125, 3.126, 3.127 and the radiation rate
equation. The circuit for one module is:
q1 ISp-n,effT1- I2Re,eff
T1
q2 ISp-n,effT2+ I2Re,eff
Rrad
Tsur
where q1 Eg / M Eg / 80
(1)
Problem: Thermoelectric power generation with radiation cooling (cont.)
1 (T1 T2 )
q2 (T1 T2 ) IS p -n ,eff T2 I 2 Re ,eff I 0.1435 V/K T2 I 2 4 (3)
Rt ,cond,mod 1.736 K/W
where,
hr (T2 Tsur )(T22 Tsur2 ) 0.93 5.67 10 8 W/m 2 K (T2 4 K) (T22 (4 K) 2 ) (5)
The electric power produced by all M = 80 modules, Ptot, is related to the power
generated in each module, PN, and the load resistance, Re,load
Upon specification ofE Equation (1) may be solved for q1. Equations (2)
g
through (6) may then be solved simultaneously for T1, T2, I, q2, and hr.
COMMENTS: (1) The temperature for the highest thermal energy generation rate is unacceptably
high. (2) The electric power generated is relatively high, but the conversion efficiency, , is low. The
efficiency increases with generation rate because of larger temperature differences across the modules,
which are T = 8, 52, and 310 K for the low, medium, and high generation rates, respectively. (3) What
steps might be taken to increase T and, in turn, increase the conversion efficiency?
Micro- and Nanoscale Conduction
Conduction
in a gas
Gas molecule motion between two isothermal solid walls at Ts,1 > Ts,2.
The separation distance between the walls is L1 >> L2. Molecule-wall
collisions become more important as L/mfp becomes small, affecting
heat transfer by conduction through the gas layer, qx.
Conduction in a gas layer
The collision and scattering of a gas molecule with a solid surface is described
by a thermal accommodation coefficient, t.
Molecule temperature
leaving the surface
Ti Tsc
t
Molecule temperature Ti Ts ( 3.130)
Ts ,1 Ts ,2 ( 3.131)
qx
( Rt ,m m Rt ,m s )
where L mfp 2 t 9 5
Rt ,m m and
Rt ,m s
( 3.132a,b)
kA kA t 1
and c p / cv
kA mfp
Note: qx Ts ,1 Ts ,2 as 0
L L
Problem: Conduction through thin gas layers
Schematic: Air
Ts,1 = 305 K
Ts,2 = 295 K
Aluminum
plates
L = 1 mm, 1 m, or 1 nm
x
Properties: Table A.4 (T = 300 K): Air; cp = 1007 J/kg·K, k = 0.0263 W/m·K. Figure 2.8: Air;
M = 28.97 kg/kmol, d = 0.372 × 10-9 m.
Analysis: For air the ideal gas constant, specific heat at constant volume, and ratio of specific heats are:
R 8.315 kJ/kmol K kJ
R 0.287 ;
M 28.97 kg/kmol kg K
kJ kJ kJ c p 1.007
cv c p R 1.007 0.287 0.720 ; 1.399
kg K kg K kg K cv 0.720
Problem: Conduction through thin gas layers (cont.)
For L = 1 mm,
L 1 103 m
Rt ,m m 380.2 K/W
kA 0.0263 W/m K 10 103 m 10 10 3 m
= 0.09392 K/W
Ts ,1 Ts ,2 305K 295K
qx 0.0263 W <
R t ,m m Rt ,m s 380.2 K/W 0.09392 K/W
If the molecule-surface interaction and corresponding resistance is neglected, the conduction heat rate
is determined from
kA
qx
L
Ts,1 Ts,2 ( 1)
The actual conduction heat transfer rates and conduction heat transfer rates calculated from Equation 1
are compared below.
1 m 15 21.09 W 26.3 W
COMMENTS: For relatively large plate spacing, molecule-solid resistances may be safely neglected.
However, as L/mfp becomes smaller, such resistances may become important (L = 1 m) or
dominant (L = 10 nm).