Tuyn tp Bo co Hi ngh Sinh vin Nghin cu Khoa hc ln th 6

i hc Nng - 2008

NG DNG PHN MM AUTOMATION STUDIO 5.0 M PHNG THIT K QU TRNH IU KHIN H THNG THU LC TRN MY KHOAN ECM660 III
THE APPLICATION OF SOFTWARE AUTOMATION STUDIO 5.0 FOR SIMULATION, DESIGING THE CONTROLLING PROCESS OF HYDRAULIC SYSTEM ON THE DRILLING MACHINE ECM660 III SVTH: PHM MINH MN (03C4B) GVHD: ThS. NGUYN VN NG
TM TT Bo co gii thiu vic ng dng phn mm Automation Studio 5.0 m phng qu trnh thit k, tnh ton kim nghim mt s thng s ca cc phn t trong qu trnh iu khin h thng thu lc trn my khoan ECM660 III. T ng dng vo m phng thit k cc qu trnh iu khin ca h thng thu lc trn cc my cng trnh. ABSTRACT The report introduces the application of software Automation Studio 5.0 for simulation, caculation and testing some specifications of components during the controlling process of hydraulic system on drilling machines ECM660 III. Since it can be appied to the designing simulation for all control processes of hydraulic system on producers.

1. M U. Hin nay, vic xy dng tnh ton thit k h thng thu lc ca cc loi my trong ngnh cng nghip gp rt nhiu kh khn, tn nhiu thi gian v hiu qu khng cao. Lm th no khc phc c cc nhc im trn l mt mi quan tm ln ca tt c cc K s ngnh ng lc. Automation Studio 5.0 l phn mm ng dng c th tnh ton thit k, m phng mt cch trc quan qu trnh ng hc ca tng phn t trong h thng thu lc cc ch lm vic khc nhau khi c qu trnh iu khin bng h thng thu lc hay kt hp. Ngoi ra kt hp cc ng t tnh v hnh m phng ng xut ra t phn mm khi iu khin, chng ta c th nh gi c qu trnh lm vic ca tng my. Trn c s vn dng vo qu trnh lm vic ca n trong thc t. 2. NI DUNG NGHIN CU. 2.1. Th vin ca cc phn t t phn mm Automation Studio 5.0. Sau khi ci t chng trnh, ta vo giao din chnh ca Automation Studio 5.0 cc phn t c sn trong th vin chnh, t thit k th vin ring cho s h thng thu lc cn m phng nh hnh 2.1. Hnh 2.1.a.Giao din th vin chnh. Hnh 2.1.b.Giao din th vin ring. A. Ca s th vin. B. M th vin. C.Cc mc trong th vin. D.Cc phn t thit k. Hnh 2.1.a Hnh 2.1.b

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Tuyn tp Bo co Hi ngh Sinh vin Nghin cu Khoa hc ln th 6

i hc Nng - 2008

Cc phn t trong th vin thit k ring c m phng khi iu khin mt cch trc quan ngay trn phn mm cho ngi xem nh: Xilanh thu lc, bm bnh rng, van logic(OR), b lc, van trn, m t,

Hnh 2.2.Vi phn t m phng c thit k trong th vin a. Xilanh. b. Bm bnh rng. c. Van logic. d. B lc. e. Van trn. h. Mt.

d e h 2.2. S nguyn l lm vic h thng thu lc ca my khoan ECM660 III. H thng thu lc l h thng iu khin chnh cho cc ch lm vic ca my khoan ECM660 III. H thng ny c nhiu mch, mi mch gm nhiu phn t kt hp nh: Van o chiu, xilanh lc, bm chnh, van tit lu,Cc phn t to mt th thng nht v l h kn trong tt c qu trnh iu khin h thng thu lc. H thng trn hnh 2.3 l mt in hnh.

P1

T P T

P1 A B A B A B A B A B A B A B T P

P1

6
P1 P2 T

P2

P1

P2

P1

A1

A2

A1

A2

7
B1 B2 P T B1 B2 P T

A T P T

4
B P2 A B A B A B A B A B A P1 1 2 3 4 5 6 T

A T P D

A B

A B

A B P2 P1 T

A P2 B P2

P2

P1

P2

P1 P1 T T T

P2 B A B A B A

Hnh2.3.S h thng thu lc my khoan ECM 660 III. 1.Cm van v bm chnh. 2.Van iu khin p sut. 3.Cm nh v ngoi cabin. 4.Cm nh v trong cabin. 5.Cm van v xilanh thay cn khoan t ng. 6.Cm van iu khin b phn x l bi. 7.Cm van iu khin h thng di chuyn.

P1

P1

P1
B A

P2

P3

3
P2 P1 T S L

2.3. M phng qu trnh iu khin ba khoan ca my khoan ECM660 III trn phn mm Automation Studio 5.0. Sau khi xy dng cc phn t trong th vin ring, ta c th thc hin m phng ng hc tt c cc qu trnh lm vic ca my. y ta m phng in hnh qu trnh lm vic khi

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Tuyn tp Bo co Hi ngh Sinh vin Nghin cu Khoa hc ln th 6

i hc Nng - 2008

iu khin ch dn tin, to s va p v quay ba khoan. Qu trnh iu khin c m phng nh hnh 2.4.

Hnh 2.4. M phng qu trnh iu khin ba khoan 2.4. Kt qu tnh ton kim nghim mt s phn t. Tnh ton kim nghim bm chnh P1 v bm tng cng P2, P3 trn phn mm Automation Studio 5.0 thy r c mt s thng s c xut ra sau khi tnh ton mt cch nhanh chng. Sau khi da vo cc thng s cho trn bng 2.1, ta tnh ton kim nghim li c kt qu nh bng 2.2. Bng 2.1: Cc thng s cho theo l thuyt ca bm P1, P2, P3. Cc thng s cho Bm P1 Bm P2 Bm P3 Lu lng l thuyt ca bm: Qlt(L/pht) S vng quay: n(vng/pht) p sut: P(kG/cm2) Th tch:V(L) Q1lt = 131 n1 = 2300 p1 = 230 Q2lt = 67 n2 = 2300 p2 = 210 Q3lt = 35 n3=2300 p3= 250

V1= 0,06 V2=0,028 V3=0,016 Bng 2.2: Cc thng s sau khi tnh ton ca bm P1, P2, P3. Bm P1 56,956 125,76 Bm P2 29,13 61,64 Bm P3 15,22 32,2

Cc thng s Lu lng ring ca bm q (Cm3/ vng) Lu lng thc t ca bm Qtt(L/pht)

Cng sut thc t ca bm Ntt(kW) 47,26 21,151 13,154 Cng sut ng c cung cp cho bm P(kW) 56,446 27,599 17,164 2.5. th c tnh xut ra t phn mm ca mt s phn t. Sau khi tnh ton v m phng qu trnh lm vic ca h thng th t phn mm xut ra c cc ng c tnh v hnh ng m phng ca nhiu phn t. Sau y l mt vi phn t minh ho th hin trong qu trnh m phng.

41

Tuyn tp Bo co Hi ngh Sinh vin Nghin cu Khoa hc ln th 6

i hc Nng - 2008

Hnh 2.5. ng c tnh v hnh m phng ca bm bnh rng P1 Trn cc ng c tnh ny tu theo tng phn t m ta th hin mi quan h vi thi gian thng qua cc ng nh: Lu lng , p sut, gia tc,

Hnh 2.6. th c tnh v hnh m phng ca piston dn tin ba khoan 3. Kt lun v hng pht trin Qua vic nghin cu v m phng thit k h thng thu lc ca my khoan ECM660 III. Ta thy Automation Studio 5.0 l phn mm ph hp cho vic ging dy cng nh trong hc tp trong trng v cc h thng thy lc, kh nn ca tt c cc my lin quan. Vic s dng phn mm phi nhp rt nhiu thng s ca thit b lm cho qu trnh m phng st vi thc t. Gip cho chng ta c th xut cc phng n khai thc khc mt cch hiu qu. Do thi gian nghin cu qu ngn nn vic ng dng phn mm cha trit , hn na i hi ngi s dng phi c kin thc tin hc v kin thc chuyn ngnh tng hp khai thc ht kh nng ca phn mm. Vi ti nghin cu ny, nu c thi gian em s c gng ng dng vo cho tt c qu trnh iu khin h thng thu lc ca cc my mt cch thc t nht. c bit l cc my trong cng nghip hin nay. TI LIU THAM KHO [1] inh Ngc i, ng Huy Chi, Nguyn Phc Hong, Phm c Nhun (1972). Thu lc v my thu lc (Tp II), Nh Xut Bn i Hc v THCN, H Ni. [2] Nguyn Ngc Phng, Hunh Nguyn Hong(1999). H thng iu khin bng thu lc, Nh Xut Bn Gio Dc, H Ni. [3] Trn Don nh, Nguyn Ngc L, Phm Xun Mo, Nguyn Th Thng (1984). Truyn dn thu lc trong ch to my, Nh Xut Bn Khoa hc v K thut, H Ni. [4] Catalog k thut v my khoan ECM660 III. [5] http://www.automationstudio.com

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