Tel. 0 2202 4222 Fax.

0 2354 3392
Supawat.thada@yahoo.co.th
1

1
.

.
3 .
4
.
5 (Plastic Deformation) .
.
6 .
2

8
18 ..49


9
29 ..49
10 . 12 .. 50
( )
11
.. 51

12
14 .. 51
13 24
.. 51 ( website ; www.diw.go.th)

..
. T/H



-
-


- 5 12
2 3

> 5 4

21 2548

-
10 /
- 110 psi.
- 3
-

z

1.
()

2.

( )

20
- ( ) 9

) 11
- (
6

 3

.

21 . 48

14.45 .

10

> 20

26 .. 2548

-
15 /
- 170 psi. 7
-

Overheat

10 T/H

3.30 x6.00 .

Design Pressure

10 kg/cm2

8 kg/cm2

~ 40.

10

Diagonal Stay

1.5 20

~ 3.5.

11

Diagonal Stay

12

Diagonal Stay

13

Stay

14

Diagonal Stay

ASME CODE
Thermal Stress

Stay

15

( )
Fatique Load

Stay
Stay 20

Fatique Load

16

 4


.

2 .. 49

17

 5
(Plastic Deformation)
.
Stiffening Ring

t = 19 .

Stiffening Ring 19 . 4
40 .

2-2.5

6 - 6.5

Overheat 4

1 )
(

- 1.0 . L5.3.
t 19.0 .
- SA-515 Grade 65
-
19.0
. 400 .
-

18


Thickness of Furnaces Under External Pressure
ASME 1989 Boiler and Pressure Vessel Code,Section I
1
Pa = 4 B / 3 (Do/t)
Pa
= (4 x 12000) / (3 x 52.63)
= 304 psi (20.9 bar)


16 bar
19

2545

OVERHEAT

20

t = 25 .

t = 15 .

100 .

5.35 .

2545

SA 515-92
GRADE 70
15 .
()

21


Plastic Deformation

15 . 2546
Plastic
Deformation
-

> 3

22

Plastic Deformation

7.6 Bar (110 psi)
9-10 Bar

23

 6
(Condensate Tank) .

19 . 45
1.65
. 5.60 . 5.0 .
15 .
1
9

Condensate 80%
400 BHP
90 PSI
Steam Trap 70

24

 FLASH STEAM

2
5

9 (
32 .)

25


1
- (Steam Trap)
-Steam Trap

- Back Pressure
2
-
32 .
- (Static head)
3
- - 67
26

Steam Trap 50
Condensate -
60 psi

Flash Tank Condensate

27

50%
500,000.
6
28

 2544

2545

140,000
120,000
100,000
80,000
60,000
40,000
20,000

29

 8

18 .. 49

~ 3.5

30

 9
/ 29 ..49

31

(Low Flow)
-

- &
-

-
Liquid Hammer

32

33



30OC

40 mm.
~69 mm.
250OC

= 69 40 = 29 mm.

400OC
~ 119 mm.


= 119 40 = 79 mm.

(FLEXIBLE JOINT)

34

 10

. 12 .. 50 ()

35



(Hot Oil)


-




( )

36

 11
.. 51

37


~5

5
1
7000
250 OC

Heating Coil , Low
Flow, Overheat

38

 12
/ 14 .. 2551


15

Pressure Gauge

,

, Thermal Cracking , low boiling, etc

39

/ 14 .. 2551

40


/ 14 .. 2551

41

Commissioning of Thermal Fluid System

Pre-Heat
0-100

10 1 (50-60 )

110-130 5 1 ( )
150-160 3 1 (
)

10 1

42

Preventive Maintenance

Before Operation
9 Fluid level check in expansion tank
9 Fluid Flowrate
9Pressure Gauge
9 etc

After Operation
9 Cool down
9 Sample Analysis
43


Deterioration of Heat Transfer Oil
Thermal cracking
forming low boiling volatile fraction reduced flash point fire hazards
Fouling/carbonation
- Deposit on pipe lining reduced heat transfer efficiency
- Overloading of carbonised material in oil viscosity increase reduced flow
further reduction in heat transfer efficiency
Oxidation
normally not significant in heat transfer system unless due to poor design of
expansion tank or lack of inert gas isolation

44

45

46

Monitoring of Heat Transfer Fluid Condition

Cracking

Polymerization

(flash point)

Cracking

(TAN)

Oxidation

()

Cracking,
Polymerization

(kinematic viscosity)

47

Heat Transfer Systems Basic Design Criteria
10 10 Tips for Selecting Thermal Fluid Heaters

Types of Heat Transfer Media

Important Engineering Data for Heat Transfer Fluids

Commissioning of Thermal Fluid System
8

8 Tips to Extend Your Thermal Fluid System's Service Life

48

Thermal Fluid Systems Safety

Heat Transfer Fluids Condition Monitoring & System Maintenance

The Start Up Procedure

The Shutdown Procedure
Standard Operating Procedures
Draining Procedure
Recharging Procedure
Starting the System after Recharging Procedure

Deterioration of Heat Transfer Oil

(Carbon deposit)

/ 18 ..49 , / 29 ..49 , / . 12 .. 50 ,
/ .. 51 , / 14 .. 51 , / 24 ..51

49