Bung nhit

Ti liu k thut v s phm

mc lc
1

Gii thiu
1.1 Gii thiu v thit b
1.2 Gii thiu v mt s phm

Cc phn t i km thit b
2.1 Cc phn t i km
2.2 Ti liu
2.3 Phn t khng i km

iu kin s dng

a vo hot ng
4.1
4.2
4.3
4.4
4.5
4.6
4.7

12
13
13
13
14
15
20
27

Lp t
Ngun cung cp
Kt ni
Thng gi
M t
Vn hnh v s dng
Bo qun

c tnh k thut

28
29
29

5.1 c tnh in
5.2 c tnh c
6

5
6
7
7
8
9
10
11

3.1 Lu
3.2 K hiu s dng
3.3 Mi trng
4

Trang
2
3
4

Thc hnh
6.1 Gii thiu v chnh nh
6.2 nh gi hiu nng
6.3 iu chnh nhit

30
31
43
48

7
7
8

Ti liu c kh

86

Ti liu in

94

c tnh k thut cc b phn

10 Bo dng
10.1 Bo dng
10.2 Sa cha
10.3 Lin h

121
212
213
213
213

Chng

Gii thiu

1.1. Gii thiu v thit b

Thit b ging dy bung nhit bao gm hai phn ring bit: phn tc ng v phn iu
khin.
Phn tc ng m phng mt l cng nghip c ngun t iu chnh c (m phng bi
mt bng n nng sng), mt l t c th iu chnh c lu lng kh v mt bung
hoc l u ra kh c th iu chnh bng tay.
- gia ngun t v bung c mt b a kim loi c c l cho php thay i cc c
-

tnh nhit ca h thng bng s lng v cch xp chng cc a kim loi.

H thng nhit c t trong hai ng trong sut m bo cch nhit v quan st khi
iu chnh.

Phn iu khin gm mt automt kh trnh, loi TSX Micro c trang b cc card vo/ra
logic v cc ph kin tng t u cui Magelis; tt c c lp t v c ni vi nhau
trong mt hp kim loi.
- Lin lc gia phn tc ng v phn iu khin thit lp bi mt cp ni kim loi (ngun
-

24V mt chiu, ch T ng/Thao tc, vv )

Lin h tng t c m nhim bi 5 dy ni loi BNC.

1.2. Gii thiu v mt s phm

1. Mc ch s phm
-

Nghin cu v hin th cc hin tng lin quan n iu chnh cc qu trnh cng nghip.
o lng v theo di nhit .

- Thay i ng c tnh nhit.

- Tnh ton chnh nh.
2. B mn
CAP

BEP

H thng in

BAC PRO

STI

BTS

DUT

T ng ho tin hc cng nghip

Chng

Cc phn t i km thit b

2.1. cc phn t i km thit b

Danh sch cc phn t cung cp i km thit b MD1AE727:
- Phn tc ng L nhit
- T iu khin TSX Micro - Magelis
-

Dy ni ngun 230V 50Hz

Nm dy ng trc
Dy ni automt vi my vi tnh : TSXPCX1031

Dy ni ngun

K hiu
Phn iu khin

Dy ng trc

MD1AE726 MD1AE726 MD1AE726

Phn tc ng

Thit b hon chnh

2.2. ti liu
Gio trnh k thut MD1AD721.
2.3. phn t khng i km
-

Cc thit b o (vn nng k, dao ng k, que o, dy ni, vv )

Ngn ng lp trnh Magelis XBTL 1000.
Dy ni Magelis vi my tnh: XBTZ915.
Chng trnh phn mm cho TSX Micro : TLXCD3PL7MP43M

- Chng trnh phn mm cho TSX Pro: TLXCD3PL7PP43M

- Cc phn t khc khng c lit k trong mc Dng c i km thit b.
Ch : Khc vi chng trnh phn mm PL7 Micro, chng trnh phn mm Pro cho php s
dng cc mn hnh khai thc.

Chng

iu kin s dng

3.1. lu
-

Tm hiu thit b thng qua ti liu k thut v tun th theo ng cc qui nh nu.
Tn trng mt cch nghim ngt cc ghi ch v cc yu cu trong sch hng dn, cng
nh trn thit b.

Tt c cc thao tc phi tun th cc yu cu v an ton khi vn hnh h thng in c.

Thit b TSX Micro c chng nhn, c thit k v thc hin theo cc chun v
nguyn l an ton v ngi v ti sn.
Tuy nhin, v thit b c cung cp bi ngun mt pha 230V, nn khi thao tc i hi

phi ch trnh nguy c xy ra tai nn khi thit b c in.

Vic s dng thit b TSX trn gi vi cc mc ch khc s b cm.
Cc thao tc thc hnh phi c lm di s gim st ca ngi hng dn hoc ngi c
chuyn mn c o to thao tc thit b khi c in.
Thit b TSX Micro c th c s dng ng thi, ti a bi 2 hc vin.
Thit b ging dy ny m phng mt h thng cng nghip v mc d n c lm ging
nh thit b tht nhng n khng phi l mt ci my m l mt thit b th nghim.
V thit b ny c thit k theo chun EN-61010 (quy tc v an ton cho cc thit b o
in, v iu chnh v v th nghim), nn trong trng hp ny khng bt buc phi nh
du cc u dy ca cp, cc bi thc hnh khng c trong s in.

3.2. k hiu s dng

Dng xoay chiu
Dng mt chiu
u ni t
Chy
Dng
Ch (xem trong ti liu km theo)

10

3.3. mi trng
-50C < t < 400C
- 250C < t < 550C

Nhit :

S dng :
Th cch in :

m :

S dng : m tng i < 50% vi t = 400C

Th cch in : m tng i < 900C vi t = 200C

cao : di 2000m (6600 feet).

nhim mi trng :
Thit b bung nhit c thit k c th s dng trong cc iu kin khng c nhim
mi trng, ch dng trong mi trng kh, khng dn in.
Bo v thit b khi bi, kh n mn v trnh b dy cht lng.

Ting n: di 70 dBA.

chiu sng: tt hn nn s dng thit b vi ri:

250 lux vi cng vic chung
500 lux vi cng vic trung bnh
750 lux vi cng vic tinh t

11

Chng

a vo hot ng

12

4.1. Lp t
-

Sau khi nhn thit b bung nhit v phi kim tra s lng, k hiu cc thit b, nh danh
sch chi tit nhm thit b.
Lp t: thit b bung nhit c khuyn co c th s dng trn mt bn c nh, cao
khong 70 80 cm. kim tra gi t thit b (trng lng ca thit b: xem chng 5
Cc c tnh k thut).
Hai tay cm c t hai pha ca t iu khin gip cho vic di chuyn t d dng hn.
V phn thao tc khuyn co nn tay pha di mi cnh.
Cc thao tc phi c thc hin v tr ngi.

4.2. ngun cung cp

-

Ngun cung cp cho thit b phi c nhng c tnh sau :

in p :
230V mt pha 10%
Tn s :
50 Hz 5%
Dng in :
10A
Loi bo v :
II
Ngoi ra, li in phi c thit b DDR (B vi sai), nhy 30mA, loi AC.

4.3. Kt ni
-

Dy ni ngun 3P + T ch c th cm vo in c trang b dy bo v.
Vic a in vo thit b phi tun th theo ng cc chun quc gia v lp t NFC 15100.

Ni t: dy bo v t phn tc ng c ni t c nh. Yu cu phi s dng dy

ngun v n c trang b dy bo v.

13

4.4. Thng gi
-

thng gi ti u, phn tc ng c trang b li thng gi. V vy, khng c lm tc

hay bt kn cc khe thng gi.
Cn ch khng c a cc vt, c bit l cc vt kim loi vo khe thng gi. V nh
vy s to ra dng ngn mch, rt nguy him cho ngi v my mc.
Li bo v n
i vi mt vi thao tc thc hnh, cn phi nng li bo v n nhm ci thin qu trnh
iu chnh.
Thao tc ny phi c thc hin bi mt ngi c chuyn mn, nm vng cc ch cn
thit trnh khng xy ra tai nn, v d: bng.
Yu cu phi tho li trc khi a phn tc ng vo lm vic, ngha l khi n c nhit
bng nhit xung quanh.

Khi kt thc thao tc, nht thit phi t li bo v vo v tr c v c nh bng vt (vt

CHC u trn), nhm trnh khng xy ra tai nn.

14

4.5. m t
1. Phn tc ng
Phn tc ng bao gm mt c cu v mt hp
bng nhm vi cc ccte bo v bng
Lamicolor.
Pha trn ccte bo v c mt cm ngun v
mt cng tc Marche/Arrt vi mt n bo
mu bo c in v mt cu ch bo v.
-

Pha bn tri cm c mt nhn ghi cc c tnh

in cng nh cc c tnh ca cu ch (xem,
chng 5.1 c tnh in).
Pha bn tri nhn c mt zc cm 12 l kt
ni gia phn tc ng v phn iu khin.

Trn hp:
-

Hai chuyn mch hai v tr c nh, Manuel v

Auto.
ch Manuel, c th iu khin sng ca
n bng chit p chia (0 10V). ri ca
n tng tuyn tnh vi chia. Trong ch
ny ta cng c th iu khin qut gi bng chit
p chia (0 10V). Tc quay rto tng
tuyn tnh vi chia. Khi thit b ang lm vic

ch Manuel th ch Auto khng hot

ng.
ch Auto, cc chit p khng tc ng,
vic iu khin n v qut gi ch c thc
hin bng automt kh trnh TSX Micro.

15

 Pha trn hp cn c 5 im o in p
di dng cc l cm an ton 4mm :
o nhit bung.
o nhit n.
o nhit khi c qut gi.
o gi tr t ca n.
o gi tr t ca qut gi.
-

Cc im o u c ni vi phch cm loi BNC dng ni cc dy vi phn iu

khin (xem chng 2 Cc thit b i km).
Bn cnh cc im o c mt chuyn mch 5 v tr, c ni vi mt vn k s ch gi tr
o cc phn t v tr chuyn mch.

Trn phn th hai ca hp c mt bung, bn trong c lp :

- Mt n cng sut 100W, in p 230V xoay chiu, c gn km mt que th nhit loi
PT100.
-

Pha di n c lp mt qut gi v mt que th nhit loi PT100.

Pha trn n cng c lp mt que th nhit loi PT100.

16

Gia bung v n c mt vch ngn gm 3 a nhm c c l, trong c hai a c

gn c nh vi nhau, c th xoay quanh mt trc thay i nhit trong bung.
Bung nhit c trang b mt khung bng nha trong v mt np y gm hai a bng nha
Polycarbonate khng mu c c l c gn c nh, c th xoay quanh mt trc thay
i nhit trong bung.

Pha bn trong hp, c lp:

B c in p ca n loi cng nghip.
Mt ngun iu chnh 24V mt chiu, 3A.
Hai b truyn d liu 3 dy, t 0 n 1000C dng cho que th PT100 ca bung nhit v
qut gi.
Mt b truyn d liu 3 dy, t 0 n 5000C dng cho que th PT100 ca n.
Mt mun khuch i tn hiu tng t 0 100V iu khin qut gi.

17

2. Phn iu khin
Phn iu khin c t trong mt hp kim
loi.
Pha bn trong hp c lp mt automt kh trnh
-

loi TSX Micro c cu hnh:

Mt mun c s TSX 3721.
Mt card c 8 u vo tng t 0 10V.
Mt card c 4 u ra tng t 0 10V.

Mt card c 12 u vo Digital.

Trn ca t iu khin c lp :
-

Mt u cm cui i thoi loi Magelis.

Mt ca s trong sut bng nha PVC cho php
theo di trng thi ca automt khi t iu
khin ng.

Mt u cm TER dng kt ni automt vi

my vi tnh m khng cn m t iu khin v

cho php lm vic an ton.
Mt cp c mt zc cm 12 l, cho php kt ni
t iu khin vi phn tc ng.

18

Nm u cm loi BNC dng ni cc u

vo/ra tng t vi phn tc ng.
Pha bn tri cc u cm c mt nhn ghi cc

c tnh in, xem chng 5.1 c tnh in.

Bn bng cao su t t iu khin ln bn
th nghim.
Hai tay cm mi bn gip cho vic di chuyn

t iu khin c d dng.

19

4.6. vn hnh v s dng

1. Ch Manuel
ch Manuel khng bt buc phi kt ni vi phn iu khin bi v phn tc ng c
th t hot ng.
-

Ni phn tc ng vi li in 230V 50Hz bng dy ni ngun.

Bt cng tc bn cnh cm ngun sang v tr I, trong trng hp n bo mu trn
cm bt sng.
Vn k c in v ch mt gi tr.

t 2 chuyn mch Auto/Manu v tr Manu.

Cho mt gi tr t trc, v d cho n, nh chit p. Khi ny n sng. Khi chit p nc
10 (nc ln nht), n s sng nht v nu t ng thi chuyn mch nm v tr v tr th
hai t di ln th vn k ch 10V, tng ng vi gi tr t trc .

xc nh gi tr in p , s dng vn nng k: mu en (-), mu (+).

i vi qut gi, thc hin cc thao tc tng t. t gi tr t trc ca qut gi n nc
10, nh chit p. Khi ny gi s thi v pha bung. t ng thi chuyn mch nm v tr
v tr u tin t di ln th vn k ch 10V ( chnh l gi tr t trc mun
khuch i). xc nh gi tr in p , s dng vn nng k: mu en (-), mu (+).

20

 kim tra s hot ng tt ca cc que th nhit , ta s dng vn k v chuyn mch

la chn:
- Que th ca bung nhit, chuyn mch phi v tr th nht, t trn xung. Khi n sng,
gi tr o c l 2,2V*, tng ng vi mt nhit l 220C. xc nh gi tr in p
-

ny, s dng vn nng k: mu en (-), mu (+).

Que th ca n, chuyn mch phi v tr th hai, t trn xung. Khi n sng, gi tr o
c l 2,5V*, tng ng vi mt nhit l 2500C. xc nh gi tr in p ny, s
dng vn nng k: mu en (-), mu (+).
Que th ca qut gi, chuyn mch phi v tr th ba, t trn xung. Khi n sng, gi tr
o c l 2,2V*, tng ng vi mt nhit l 220C v gi tr nhit ny s thay i khi
s dng qut gi. xc nh gi tr in p ny, s dng vn nng k: mu en (-), mu
(+).

trng hp khng hot ng, kim tra ngun iu chnh 24V mt chiu xem cc n
LED mu vng (li in) v mu xanh (ngun 24V mt chiu) c sng khng? Nu
khng phi kim tra cu ch ca cm.

* Cc gi tr ny l v d v bin thin theo thi gian.

21

 Ngi ta cng c th tm c cc gi tr nhit

u cui Magelis ca phn iu khin. lm vic
ny cn:
- Ngng hot ng phn tc ng bng cch t
-

cng tc v tr O (n tt).
Ni phch cm k hiu X2 ca phn iu khin vo
pha di phn tc ng.

Cm nm dy ng trc theo th t sau y:

Que th ca bung nhit (u tin pha trn, trn
phn tc ng) vo u vo tng t k hiu 0 trn
t iu khin.
Que th ca n (th hai t trn xung, trn phn
tc ng) vo u vo tng t k hiu 1 trn t
iu khin.
Que th ca qut gi (th ba t trn xung, trn
phn tc ng) vo u vo tng t k hiu 2 trn
t iu khin.
iu khin qut gi (th t t trn xung, trn phn
tc ng) vo u ratng t k hiu 0 trn t iu
khin.
Que th ca n (di cng, trn phn tc ng)

vo u ra tng t k hiu 1 trn t iu khin.

Bt cng tc ngun sang v tr I.

22

Thng bo cui :

bit cc gi tr nhit o c bng que th nhit , n vo nt (-1

).
Ch : Khi cc n LED mu ca u cui Magelis u sng th cc nt n hot ng.

Nhit bung nhit: 22.200C: tng ng vi nhit o c trong bung nhit v gi tr

2,2V ghi trn vn k.
Nhit n: 250.500C: tng ng vi nhit o c trn n v gi tr 2,5V ghi trn
vn k.
Nhit xung quanh: 22.200C: tng ng vi nhit o c khi c qut gi v gi tr
2,2V ghi trn vn k.

23

 Thay i mt trng (gi tr s hoc ch Marche)

- n vo nt MOD. Mt trong cc trng c th thay i s nhp nhy.
Nu l trng cn thay i hoc trng s th nhp mt gi tr s.
Nu l trng kiu k t, c th chuyn ni dung bng cc nt (-1
-

) v (+1

).

Kt thc thao tc thay i bng ENTER.

Nu trng ang nhp nhy khng phi thay i, n tip mt ln na ln nt MOD. Khi
trng th hai s nhp nhy v cc th tc tip theo tng t nh thao tc trn.

24

2. Ch AUTO
t hai chuyn mch Auto/Manu v tr Auto.
Thng bo cui:

n vo nt (-1

) , h thng s a ra hai kh nng s dng:

chn mt trong hai ch hot ng, u tin n nt gia MOD, sau chn ch
cn s dng bng cc nt (-1
) v (+1
), cui cng kt thc thao tc thay i bng
nt ENTER.

25

ch Auto ch c b iu chnh hot ng v n nh u ra bng chc nng thut

ton.
ch Manu, b thao tc s n nh u ra ca b iu chnh nh trng Sortie
manu.
Ch ny rt tin dng cho vic to nn mt bc nhy khi p ng. Khi mt p ng
Heaviside (xem phn thc hnh nh gi cc tnh nng, chng 6.2).
Ban u, chn ch Auto, sau n nt (-1
) truy cp vo cc thng bo sau:

Thng bo trn gm hai trng c th thay i, lm c vic ny n vo nt MOD,

thay i gi tr nh cc nt s, sau kt thc bng nt ENTER.
Gi tr t trc: l gi tr t trn thang o ca n. Gi tr cho php t 15 500C.
Tc gi: l gi tr t ca qut gi t gi tr tc ca roto. Gi tr cho php t 0
100%.
Vic s dng hin th v cc thng s c nu trong phn thc hnh , chng 6.2 nh gi cc
tnh nng.

26

4.7. Bo qun
Vic bo qun s c thc hin bi ngi c chuyn mn.
Thc hin bo qun thit b theo trnh t sau:
1. Gt cng tc Marche/Arrt sang v tr O.
2. Rt phch cm 2P + T 10A ra khi ngun in 230V 50Hz.
3. Rt phch cm k hiu X2 ni phn iu khin v phn tc ng, 5 dy ng trc.
4. Ct phn tc ng, dy ni vo t v kho li.
5. a li cha kho cho ngi hng dn.
Khi ny thit b bung nhit c bo qun.

27

Chng

c tnh k thut

28

5.1. c tnh in
-

in p cung cp:
Tn s:
Cng sut tiu th:

230V xoay chiu (+/-10%)

50/60Hz (+/-5%)
30VA

Dng ngn mch quy c :

in p th cch in:
Cp bo v:
Loi lp t:

3kA
2,5kV
I
II

Cu ch 1A, kch thc 5x20mm

5.2. c tnh c
Phn tc ng
-

Khong cch :

Trng lng :

Chiu cao :

400mm

Chiu rng:
Chiu su :

330mm
640mm

khong 15kg

Phn iu khin
-

Khong cch :

Chiu cao :

510mm
450mm
230mm

Trng lng :

Chiu rng:
Chiu su :
khong 15kg

29