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Chng 1.
GII THIU CHUNG V THIT B LY TM
I. C s khoa hc v phn loi qu trnh ly tm, my ly tm ...................2
II. Cc thit b ly tm huyn ph ..........................................................3
1) My ly tm lc .................................................................................4
a. Cc my ly tm lm vic gin on ......................................4
a.1. My ly tm ba chn ...........................................................4
a.2. My ly tm kiu treo .........................................................5
a.3. My ly tm nm ngang tho b bng dao .........................6
b. Cc my ly tm lm vic lin tc ..........................................7
b.1.My ly tm nm ngang lm vic lin tc, tho
b bng pittng ...............................................................7
b.2. My ly tm tho b bng lc ly tm ................................. 8
2) My ly tm lng ................................................................................9
a. My ly tm lng nm ngang tho b bng vt xon ..............10
b. My phn ly siu tc loi da ................................................12
c. My ly tm siu tc loi ngn ...............................................14
d. My ly tm siu tc loi ng .................................................15
Chng 2.
NG DNG MT S THIT B LY TM DNG
TRONG CNG NGHIP SA HIN NAY .............................17
I.Thit b ly tm tch bo .............................................................................17
II.Thit b ly tm tch vi sinh vt ..................................................................17
1. Thit b ly tm c mt dng that sn phm ........................................18
2. Thit b ly tm c 2 dng that sn phm ............................................20
3. Thit b ly tm xut x Thy S - hng Tetra Centri ...........................22
III.Thit b ly tm ca mt s nc trn th gii ...........................................23
MY LY TM
CHNG 1 : GII THIU CHUNG V THIT B
LY TM
I. C S KHOA HC V PHN LOI QU TRNH LY TM, MY LY
TM
Ly tm l qu trnh s dng lc ly tm phn ring cc cu t c khi lng
ring khc nhau. ng lc ca qu trnh l lc ly tm v yu t khc bit phn
ring l khi lng ring. S khc bit khi lng ring cng ln th qu trnh
phn ring c thc hin cng d dng.
Da vo i tng phn ring, qu trnh ly tm c th c phn loi nh sau :
- Ly tm phn ring hai cht lng khng tan vo nhau : h nh tng
nc trong du (w/o) hoc h nh tng du trong nc (o/w)
- Ly tm phn ring h huyn ph : qu trnh thng c s dng
lm trong cc huyn ph - cn gi l ly tm lng
- Ly tm lc
- Ly tm tch cc cu t l lng trong pha kh : qu trnh thng c
s dng tch bi t khng kh.
Cc my dng phn chia cc h khng ng nht trong trng ly tm gi l
my ly tm. C th phn loi my ly tm theo du hiu khc nhau:
Theo qu trnh phn ly: my ly tm lng; my ly tm lc
Theo phng thc lm vic: my ly tm lm vic gin on, my ly tm
lm vic lin tc v my ly tm t ng
Theo kt cu ca b phn tho b: my ly tm tho b bng dao; my ly
tm tho b bngvt xon; my ly tm tho b bng pittng
Theo gi tr yu t phn ly phn ra my ly tm thng v my ly tm siu
tc
Theo kt cu trc v phn ra: my ly tm ba chn v my ly tm treo.
Khi la chn my ly tm cn phi da vo cc c tnh cng ngh ca chng
v cc tnh cht l hc ca vt liu em gia cng ( phn tn ca pha rn,
nht ca pha lng v nng ca n ).
Nng huyn ph bng t s ca lng pha rn v tng lng huyn ph.
Nng huyn ph c th th hin bng phn trm theo khi lng hay phn
trm theo th tch. Hiu nng gia pha rn v pha lng cng ln th nng sut
ca my ly tm lng cng cao.
Lc ly tm Pl ( N ) l ng lc ca qu trnh ly tm :
m.v 2 G. 2 .R G.R. 2
Pl
900
30
- g : gia tc ri t do , m / s 2
900
1) My ly tm lc
My ly tm lc dng phn ring huyn ph c kch thc pha rn tng
i ln. Trn thnh rto ca my ly tm hc khoan nhiu l hoc lm bng
li. ng knh l trn thnh rto thng trong gii hn 3-8 mm. Bn trong
thnh rto c li c kch thc nh lc c ht cc huyn ph.
Nu ng knh cc ht rn 1-2 mm, th vch ngn lm bng thp tm mng
v c khoan cc l nh c ng knh khong 1- 1,5 mm. Nu cc ht rn
nh hn na th phi dng li kim loi c l hnh vung vi kch thc l
li 0,1-0,5 mm. Nu kch thc ht rn nh hn dng lp vi bng si bng,
si gai hoc len v.v..
chuyn ng. Cn y cng quay vi trc rng phn phi u huyn ph,
ng thi chuyn ng tnh tin qua li 12-16 ln/gi y b ra khi roto.
10
Trong cng nghip thc phm loi my ny dng tch tinh bt ra khi
nc qu, trong cc ngnh cng nghip khc dng phn ring pha rn v pha
lng.
My gm c hai rto. Rto ngoi c dng hnh nn hoc tr-nn, rto trong
c dng hnh tr m mt ngoi ca n c gn vt ti. Rto trong v rto ngoi
quay cng chiu nhng rto trong quay chm hn rto ngoi 1,5-2 % (khong 20
-100vg/ph) nh hp gim tc vi sai. Rto trong c c cc l dn huyn ph
nhp liu. Gc nghing phn hnh nn ca rto khong 9-100 . Qu trnh lng
xy ra trong khong khng gian gia hai rto, b bm vo mt trong ca rto
ngoi v c vt ti y v pha ca tho b. Nc trong i v pha ngc li,
chy qua cc ca trn y ri i ra ngoi. Trong phn rto khng b ngp nc,
b va c a ra khi rto va c lm kh.
11
tc loi da dng tch b trong sa, tinh luyn du thc vt v lng trong cc
cht bo.
B phn ch yu ca my l rto gm cc da chng ln nhau vi mt
khong cch thch hp. Nu phn li nh tng trn cc da u c khoan l, da
gia cc l phi nm trn ng thng thng ng, qua sn phm ban u i
vo khe h gia cc da. Khong cch gia cc da 0,4-1,5mm. Da trn c gi
nh cc gn trn mt ngoi ca da di. nghing ca da nn cn m
bo ht vt liu trt xung t do (thng gc na nh nn t 30-500)
13
14
d. My ly tm siu tc loi ng
y l loi my c roto nh v di phn ring cc huyn ph v nh
tng. ng knh ca roto vo khong 200 mm, t l gia chiu di roto vi
ng knh ca n khong 5-7. Nu my dng phn ring huyn ph th u
trn ca roto (np roto) ch c mt l nc trong i ra, cn b c gi li
trong thnh roto v c tho ra bng tay. Nu my dng phn ring nh tng
th np rto c hai l thot: l gn trc thot pha nh, l kia thot pha
nng. Nh tng a vo rto di p sut 0,25-0,3 at qua da phn phi v i ra
khong khng gian gia roto v cc tm chn (c gn dc theo chiu di ca
roto, gm ba tm cch nhau 1200).
Khi phn ly nh tng cho pha nng v pha nh khng trn ln nhau th
dng tm tch sao cho bn knh lp phn chia phi nm trong vnh khn ca tm
tch.
15
16
My ly tm siu tc loi a.
- My ly tm siu tc loi ng
II. THIT B LY TM TCH VI SINH VT
Nguyn liu sa c xem nh mt h huyn ph, trong pha rn l vi
sinh vt v cc tp cht rn c mt trong sa. Trong nhm thit b ny bao gm
hai dng thit b :
-
My ly tm siu tc loi a.
- My ly tm siu tc loi ng
Ly tm tch vi khun c tc ly tm cao hn so vi ly tm tch bo, dng
tch cc vi khun v bo t ca vi khun. Ly tm sa thng khng phi l rt
hiu qu trong vic loi b tt c vi sinh vt, nhng n c s dng lc
sa. Thit b ly tm tch vi khun c gi l bactofuge c s dng loi b
cc vi khun chu nhit v cc vi khun khc trong sa trc khi tit trng sa.
Thit b ny c s dng loi b cc loi vi khun chu nhit v bo t ca
chng nh Clostridia sp (Clostridium tyrobutyricum) v Bacillus sp, nhng vi
khun ny nu khng c loi b vn c th tip tc hot ng d sa c
tit trng. Bng cch s dng thit b ly tm tch vi khun sa s c thi gian s
dng lu hn, hng v tt hn, s t bo vi khun m c thp hn v gim
c nhng tp cht c trong sa. Vic ly tm tch vi khun loi b c 95%
ca bo t c trong sa, iu c ngha l cc nguy c c lin quan n s sinh
trng v pht trin ca vi khun v bo t vi khun d khng c loi b hon
ton nhng c gim thiu rt nhiu.
Phn dch sa m my ly tm tch ra khi sa nguyn liu, trong c
cha casein, vi khun v cc phn ca t bo vi khun (gi l sa c hm lng
vi sinh vt cao) chim khong 0.2-3% th tch sa nguyn liu (ty thit b s
dng).i vi sa tch bo, nu s dng ly tm tch bo gim c 95% vi
khun th c th s dng tip phng php siu lc gim s vi khun n
99%.
17
a)
b)
Hnh 12. Thit b ly tm sa mt dng
18
Thng s
Nng
sut
(l/h)
Bnh thng
BB 610 BB 714
HGD
HGV
5000
15000
Model
BB 618
HGV
25000
BB 818
HGV
35000
BB 918
HGV
45000
Ti a
u vo
u ra sa cha t
VSV
10000
63.5
51.0
25000
63.5
63.5
45000
63.5
63.5
50000
63.5
63.5
60000
63.5
63.5
L
B
H
Cng sut (kW)
Tn s (Hz)
in th (Volt)
Vn tc quay a (rpm)
Th tch cn (l)
Th tch Nc iu khin
Nc
Nc tho ra cn
Nc lm mt
ng c, ra thit
b
p sut nn kh
khng
x kh
kh
(kPa)
p sut u vo
(kPa)
u ra
Ting n (dB)
Khi lng thit b (kg)
1590
1370
1405
18.5
3~50
400
6240
4.0
0,5
15.0
150
1730
1285
1670
22
3~50
400
5120
10
0,5
20.0
150
1730
1285
1780
25
3~50
400
4265
17.0
0,5
25.0
150
1730
1285
1780
37.0
3~50
400
4600
17.0
0,5
25.0
150
1730
1285
1780
42.0
3~60
400
4850
17.0
0,5
25.0
150
300
600
300
700
300
700
300
700
300
700
400
600
75
1000
600
700
78
1000
700
700
80
1500
700
700
80
1500
700
700
80
1500
ng
knh ng
dn
(mm)
Kch
thc
(mm)
M t
19
a)
b)
Hnh 13. Thit b ly tm sa hai dng
c tnh k thut mt s loi thit b ly tm hai dng thot sn phm :
Thng s
Nng sut
(l/h)
Bnh thng
Ti a
BM 714
HGV
15000
20000
Model
BM 618
BM 818
HGV
HGV
25000
35000
30000
40000
BM 918
HGV
50000
60000
20
3-10
3-10
3-10
3-10
63.5
51.0
63.5
51.0
63.5
51.0
63.5
51.0
u ra sa cha
nhiu VSV
Kch thc L
(mm)
B
H
M t
Cng sut (kW)
Tn s (Hz)
in th (Volt)
Vn tc quay a (rpm)
Th tch cn (l)
Nc
Nc iu khin
Nc tho ra cn
Nc lm mt
ng c, ra thit
b
p sut
nn kh
khng kh
x kh
(kPa)
p sut
u vo
(kPa)
u ra
Ting n (dB)
Khi lng thit b (kg)
63.5
63.5
63.5
63.5
1730
1285
1700
22.0
3~50
400
5120
9.0
0,5
25.0
150
1730
1285
1850
25
3~50
400
4265
16
0,5
25.0
150
1730
1285
1850
37
3~55
400
4600
16.0
0,5
25.0
150
1730
1285
1850
42.0
3~60
400
4850
14.0
0,5
25.0
150
300
700
300
700
300
700
300
700
600
700
78
1000
700
700
80
1500
700
700
80
1500
700
700
80
1500
21
22
23
24
25
Type: SE 05X
Other: Comes complete with base plate, set of tools, operation manual and
parts list
26
S tp trung
27