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Mix Design Program
Mix Design Program
Percentage Passing
IS Sieves
(mm)
Curve (1)
Curve(2)
Curve(3)
Curve(4)
*Curve(5)
40
20
10
4.75
2.36
1.20
0.600
0.300
110
0.150
100
45
30
23
16
9
2
0
100
55
35
28
21
14
3
0
100
65
42
35
28
21
5
0
100
100
75
48
42
34
27
12
1.5
100
72
40
30
25
15
4
0
100
100
100
90
80
75
70
65
60
% PASSING
55
50
48
40
30
27
21
20
10
1.5
0 0
0.15
12
5
3
2
0.3
14
9
0.6
34
28
21
16
1.2
42
42
35
35
30
28
23
2.36
4.75
45
10
20
40
Table-1
Plain Concrete
(PCC)
Exposure
Reinforced Concrete
(RCC)
Min
Cement
Kg/m3
Max
Free
W/C
Min
Max
Cement Free
Kg/m3
W/C
Mild
220
0.6
300
Moderate
250
0.6
Severe
260
Very Severe
Extreme
Minimum grade of
Concrete
PCC
RCC
0.55
----
M20
300
0.5
M15
M20
0.5
350
0.45
M20
M25
300
0.45
400
0.45
M20
M35
300
0.4
400
0.4
M25
M40
Table-2
10
+40
15
+20
20
+00
30
-15
40
-30
Table-3
Mild-
BETTER
BY
DESIGN
Exposure Conditions:
Moderate-
Severe-
Very Severe
Extreme
Zone-2
Zone-3
Zone-4
100
100
100
100
90-100
90-100
90-100
95-100
60-95
75-100
85-100
95-100
30-70
55-90
75-100
90-100
15-34
35-59
60-79
80-100
5-20
38959
14946
15-50
0-10
0-10
0-10
0-15
Fresh cement from single source and regular tests, weigh batching of all materilas,aggregates supplied in
single sizes, control of aggregate grading and moisture content, Control of water added, frequent
supervision, regular workability and strength tests, and field laboratory facilities
Good
Carefully stored cement and periodic tests, weigh batching of all materials, controlled water, graded
aggregate supplied,ocassional grading and moisture tests, periodic check of workability and strength,
intermittent supervision and experienced workers
Fair
Proper storage of Cement, Volume batching of all aggregates allowing to bulking of sand, weigh
batching of cement, water content controlled by inspection of mix, and occasional supervision and tests.
Good
Fair
M-10
2.0
2.3
3.3
M-15
2.5
3.5
4.5
M-20
3.6
4.6
5.6
M-25
4.3
5.0
6.3
M-30
5.0
6.0
7.0
M-35
5.3
6.3
7.3
M-40
5.6
6.6
7.6
M-45
6.0
7.0
8.0
M-50
6.4
7.4
8.4
M-55
6.7
1.7
8.7
M-60
6.8
7.8
8.8
Placing conditions
Very low
Low
Medium
High
Very high
Nominal
Compaction
MAS (mm)
factor
Slump
(mm)
10
0.65
20
0.68
10
0.75
20
0.78
0-10
40
0.78
0-25
10
0.83
0-5
20
0.85
10-25
40
0.85
25-50
10
0.9
5-25
20
0.92
25-50
40
0.92
50-100
10
0.95
25-100
20
40 0.95
50-125
40
0.95
100-175
10
0.97
100-150
20
0.97
125-200
40
0.98
>200
over 20
7-20
5-10
3-5
2-3
0-2
0-25
40
25-75
30
75-100
20
't'
1 in 5
0.84
1 in 10
1.28
1 in 15
1.5
1 in 20
1.65
1 in 40
1.96
1 in 100
2.33
er
designied to a bett
surface
JOB LOC.
Conc. Grade
M-25
Date:
3/12/2007
I.
REQUIREMENTS/PARAMETERS:
A.
B.
DURABILITY REQUREMENTS
Exposure
Maximum w/c ratio
Minimum cement content
Minimum Grade of Concrete
C.
CEMENT(TYPE /GRADE)
Type/Grade
Characteristic Strength
kg/cm2
Cement Grade
D.
WORKABILITY OR SLUMP
(mm)
DEGREE OF WORKABILITY
E.
Type (Natural/Mixed)
% passing 600 micron sieve
% oversize
% passing 600 micron sieve *(pure sand)
Select Zone
%retained on 4.75mm IS Sieve
Specific Gravity
Dry Loose Bulk Density (kg/lit)
Bulkage
Surface Moisture
F.
Type
% Passing 20mm Sieve (CA-II)
Maximum size of aggregate(MSA) (mm)
%Passing On 4.75mm Sieve (CA-I)
Specific Gravity
Dry Loose Bulk Density(DLBD)-CAI kg/cm2
Dry Loose Bulk Density(DLBD)-CAII kg/cm2
II.
kg/cm2
VI.
VII.
A/C RATIO
AGGREGATE PROPORTION
a. for fine aggregate
E.
F.
G.
A/C FINAL
VIII.
WEIGH BATCHING:
A.
B.
C.
FA
D.
CA-I
E.
IX.
VOLUMETRIC BATCHING:
A.
B.
WATER=(50KG * W/C)
C.
D.
DLBD for FA
E.
F.
G.
FINE AGGREGATE
H.
I.
J.
K.
I.
A.
B.
C.
W/C selected
D.
A/C Final
E.
Total Constituents
F.
Result Sheet
Mix NoConc.
Grade
No. of Cubes
Date of
Casting
Date of testing
7 Day
strength
a) Cube
Weight
b)Load
c) Comp.
Strength
28 Day
strength
a) Cube
Weight
b)Load
c) Comp.
Strength
II
S DESIGN
road no-1
road.
300.0
SEVERE
0.45
335.0
M25
OPC/53G
530.0
E
70
HIGH
Natural
25
19
31%
I
19%
2.96
1.77
15%
2%
Crushed
43%
30
9%
2.53
1.44
1.39
Good
6.00
1.65
40
0.425
0.45
0.43
30.00
70.00
0.43
31%
8
2400
0.45
5.25
7
358
RECOMMEN
MAS=10mm
Free W/C
ratio
0.3
0.4
0.5
0.6
0.7
0.8
0.9
0.45
80
80
70
70
60
60
100 % Passing
line
50
50
40
40
30
30
20
20
10
0.3
10
0.3
0.4
0.5
0.6
0.7
0.8
0.9
80
70
60
100 % Passing
line
50
40
30
20
10
0.3
0.4
0.5
0.6
0.7
0.8
0.9
Very low
1
2
5.6
7.2
Low
3
5
6.4
7.8
4
4.2
4.1
4.9
1
3.2
Medium
1
High
3
2. TYPE
: LAB Trials
: Crushed CA-II
3. PHYSICAL INSPECTION
: Sieve Analysis
: 4700
: 1.39
1. JOB
Kg/lit
: Gumrah quarry
: 2.53
6. SOURCE
7. SPECIFIC GRAVITY
IS Sieve
gm
Cumulative
Percentage
Retained
40 mm
20mm
2670
10 mm
Passing through
Remarks
WT
4700
100
MAS:30
57
57
2030
43
(25-75)%
2030
43
100
4700
100
4.75 mm
2.36 mm
1.18 mm
600 micron
300 micron
150 micron
passing 150 micron
Wt. of sample (total)
8. FINENESS MODULUS
-------
SILT CONTENT BY
VOLUME
NA
% at 3 hrs/2hrs/10min
BY WEIGHT
NA
% by wt.
7/13/2003
13. TESTED BY
MR. K.B.S
9.
10. S.MOISTURE
11. ABSORPTION
14. REMARKS
LAB INCHARGE
LAB ENGINEER
: LAB Trials
: Crushed CA-I
: Sieve Analysis
: 4835
: 1.44
: Gumrah quarry
: 2.53
JOB
TYPE
PHYSICAL INSPECTION
SAMPLE WT. TAKEN (Natural state )
DRY LOOSE BULK DENSITY
SOURCE
SPECIFIC GRAVITY
Retained on each Sieve
WT
Cumulative
Percentage
Retained
40 mm
20mm
10 mm
IS Sieve
gm
Kg/lit
Passing through
Remarks
WT
4835
100
4835
100
2665
55
55
2170
45
4.75 mm
1735
36
91
435
2.36 mm
435
100
4835
100
Fines present
1.18 mm
600 micron
300 micron
150 micron
passing 150 micron
Wt. of sample (total)
8. FINENESS MODULUS
SILT CONTENT BY
9.
VOLUME
BY WEIGHT
10. S.MOISTURE
11. ABSORPTION
12. DATE OF TESTING
13. TESTED BY
14. REMARKS
LAB INCHARGE
-------
:
:
:
:
:
:
NA
NA
% at 3 hrs/2hrs/10min
% by wt.
7/13/2003
MR. K.B.S
Accepted/acceptable subject to washing & / or
sieving/rejected
LAB ENGINEER
Note:
Mix Design for a particular grade can be designed with two type of coarse aggregate (Single sized CA-I, CA-II) or
one type with graded aggregate.
The Sieve Analaysis under Sr.No-SA-1 & SA-2 are for coarse aggregate of 30 mm & 15mm nominal single sized
respectively.However 20 mm & 10 mm nominal single-sized aggregate or graded aggregate of 20mm nominal size
(Sr.No-SA-4) instead can be used.
In each case above the % passing for a particular IS SIEVE should conform the prescribed grading limit of IS Code.
For fine aggregate with higher finer fines and low FM values, suitable proportion of Crusher (Grit + dust ) can be
used with trials to increase FM value.
The above effort for making design mix (normal) is a guide only and hence user should take every care to do all
related test of aggregate as per IS-codes & go for trials and ascertain the target strength achieved before actual use.
2. TYPE
: LAB Trials
: Natural River Gravel, (Rounded + Irregular)
3. PHYSICAL INSPECTION
: Sieve Analysis
: 2985
: 1.67
1. JOB
Kg/lit
: Gumrah quarry
: 2.53
6. SOURCE
7. SPECIFIC GRAVITY
IS Sieve
gm
Cumulative
Percentage
Retained
40 mm
20mm
180
10 mm
4.75 mm
Passing through
Remarks
WT
2985
100
MAS:20
2805
94
(75-100)%
1985
66
73
820
27
790
26
99
30
2165
72.529313
2.36 mm
1.18 mm
600 micron
300 micron
150 micron
passing 150 micron
Wt. of sample (total)
8. FINENESS MODULUS
-------
SILT CONTENT BY
VOLUME
NA
% at 3 hrs/2hrs/10min
BY WEIGHT
NA
% by wt.
7/13/2003
13. TESTED BY
MR. K.B.S
9.
10. S.MOISTURE
11. ABSORPTION
14. REMARKS
LAB INCHARGE
LAB ENGINEER
: LAB Trials
: River Sand (FA)
: Sieve Analysis
gm
: 1000
Kg/lit
: 1.77
Vaitarna
(Mumbai)
:
: 2.96
JOB
TYPE
PHYSICAL INSPECTION
SAMPLE WT. TAKEN (Natural state )
DRY LOOSE BULK DENSITY
SOURCE
SPECIFIC GRAVITY
Retained on each Sieve
WT
Cumulative
Percentage
Retained
40 mm
20mm
10 mm
IS Sieve
Passing through
Remarks
WT
1000
100
1000
100
55
945
95
4.75 mm
137
14
19
808
81
2.36 mm
112
11
30
696
70
1.18 mm
218
22
52
478
48
600 micron
230
23
75
248
25
300 micron
170
17
92
78
150 micron
68
99
10
10
1000
100
LAB INCHARGE
31%* Zone-I
374
3.74
:
:
5 % at 3 hrs/2hrs/10min
---% by wt.
:
:
7/13/2003
MR. K.B.S
LAB ENGINEER
0.335
0.635
34.35
12.5
39.25
14.5
44.15
16.5
49.05
18
53.95
19.5
58.85
22