ACS Engineering

CAA/LAMS/A/1999 Issue 2

SECTION 8 - SCHEDULED MAINTENANCE WORKSHEETS

Maintenance Organisation Name: ACS Aviation Ltd Page 1 of

Site where maintenance was accomplished: Perth Note: Enter total pages issued
Reg: S/N: Workpack Ref:
Engine Type: S/N (single): [LH]: [R/H]:
Propeller Type: S/N (single): [LH]: [R/H]:
Total Hours: Cycles/Landings: Check start date: Operator:

Check type: [50 FH/6 Months] [150 FH] [Annual] [Annual / Star Inspection]
Note: Delete checks which are not being carried out and identify any not applicable worksheet tasks as N/A

Maintenance Manual Reference Issue/Revision Number Date

Airframe:
Engine:
Propellor

FINAL CHECKS (INCLUDE WITH ALL CHECKS) - Task Nos 1 - 7

Ground Run:

Certifying
Task No Task Description Task Nature Task Interval Insp
Person
1 Power plant, liquid, air and gas systems for leaks during and following
ground run. INSP All Checks

2 Instruments, systems and services. Radio for electromagnetic

interference. OP/C All Checks

3 Following ground run, ensure all cowlings, access panels and doors are
secure. CHK All Checks

Certification:

4 Workpack and Log Book entries have been completed and certified.
Ensure items due in accordance with CAP543 have been accomplished CHK All checks N/A
and certified.

Type Certificate and Schedule Review:

5 Aircraft and engine - compliance with Type Certificate Data
Sheet/Airworthiness Approval Note. CHK Annual N/A

6 Mandatory placards are installed and legible.

CHK Annual N/A

7 Review the schedule to ensure that the maintenance needs of the aircraft
are being met such that continuing safe operation can be assured.
Account should be taken of previous maintenance history, operating CHK Annual N/A
environment and utilisation.

* See Sections 4 or 5 as appropriate.

CERTIFICATE OF RELEASE TO SERVICE

The work recorded above has been carried out in accordance with the requirements of the ANO for the time being in force and in that
respect the aircraft/equipment is considered fit for release to service.
Job No.: Page 2 of

A/C Type: A/C Reg: A/C Hours:

50 HOUR CHECK - Task Nos 8 - 28

Structure/Zonal:

Task No Task Description Task Nature Task Interval Mech Insp

8 External structure of cabin, centre section, tail boom, cowlings, nacelles, 50 FH/6
stabilisers, surfaces, flaps and other high lift devices. INSP
Months
9 Surface de-icer system 50 FH/6
INSP
Months
10 Normal & emergency windows and doors, door hinges, door hinge 50 FH/6
attachment points, required placards and operating instructions INSP
Months
11 Doors, hatches, windows and latching and locking 50 FH/6
OP/C
Months
12 Agricultural installations: Hopper, hopper lid, tank, pump, fan, boom 50 FH/6
assemblies, pipe runs, blowers and spreaders. INSP
Months
13 Agricultural installations: Emergency dump doors, fan brake, pump 50 FH/6
control. OP/C
Months
14 Marine aeroplanes: Hull, floats, spreaders, struts, bracing wires, water 50 FH/6
rudders, alighting gear, bilge compartments INSP
Months
15 Marine Aeroplanes: Water Rudder System 50 FH/6
OP/C
Months
Landing Gear:
16 Landing gear assemblies, shock absorber struts/units for leaks and
correct extension, brake system, brake linings, drum/discs, wheels, tyres. 50 FH/6
INSP
Months

17 Tyre pressures, hydraulic brake system fluid level. 50 FH/6

SERVICE
Months
Flying Controls:
18 Primary/secondary flight controls and trim systems for full and free
movement in the correct sense, position indicators agree with surface 50 FH/6
movement. OP/C
Months

Liquid, Air and Gas Systems:

19 Hydraulic, pneumatic, vacuum, other fluid systems. 50 FH/6
INSP
Months
20 Fluid levels in reservoirs, accumulator pressures. 50 FH/6
SERVICE
Months
21 Pitot/static system vents, pitot head, drains clear. Pitot head correctly 50 FH/6
aligned. INSP
Months
Equipment and Environmental:
22 Correct stowage of equipment, validity of date on emergency equipment. 50 FH/6
CHK
Months
23 Seats, belts/harnesses, attachment, locking and release. 50 FH/6
INSP
Months
24 Fire extinguisher for leakage or discharge. 50 FH/6
CHK
Months
Aeroplane Lubrication
25 Lubricate aeroplane in accordance with type design organiastion 50 FH/6
recommendations LUB
Months
Powerplant Installation:
26 Engine and propellor controls for full and free movement - LH:
throttle,mixture, carburettor heat, cowl flaps, propellor 50 FH/6
OP/C
Months RH:
27 Powerplant installation LH:
50 FH/6
INSP
Months RH:
Air Induction
28 Air filter, intake and induction system, turbocharger impellor. 50 FH/6
INSP
Months

CERTIFICATE OF RELEASE TO SERVICE

The work recorded above has been carried out in accordance with the requirements of the ANO for the time being in force and in that
respect the aircraft/equipment is considered fit for release to service.
Job No.: Page 3 of

A/C Type: A/C Reg: A/C Hours:

50 HOUR CHECK - Task Nos 29 - 45

Exhaust:
Task No Task Description Task Nature Task Interval Mech Insp
29 Exhaust manifold, mufflers. 50 FH/6
INSP
Months
Engine Lubrication:
30 Magnetic plugs. 50 FH/6
CHK
Months
31
Engine oil change. Oil filter. Screens. Note: In accordance with design
organisation recommendations.
50 FH/6
SERVICE
Months
Oil type: Qty: B/N:

Fuel System:
32 Filters for cleanliness and tank vents unobstructed. Drain samples from
all drain points and check for presence of water, foreign matter and 50 FH/6
CHK
correct colour. Months

Propellor
33 Blades, spinner, backplate LH:
50 FH/6
INSP
Months
RH:
34 Accumulator dome pressure LH:
50 FH/6
CHK
Months
RH:

Electrical System
35 Battery, stowage/ compartment, vents and drains. Electrolyte level INSP & 50 FH/6
SERVICE Months
36 Alternator/ generator drive belt tension and condition 50 FH/6
INSP
Months

Radio

37 Aerials, insulators, controllers, instruments, displays, microphones, 50 FH/6

headsets, jack plugs and sockets. INSP
Months
38 Placards and markings legible. 50 FH/6
INSP
Months
39 VHF ground function. 50 FH/6
OP/CHK
Months
40 Cables and terminals, cooling systems, moisture trap areas. 50 FH/6
INSP
Months

Instrument Systems:

41 Instruments. Legibility of markings and associated placards, band ranges 50 FH/6

and limit markings. INSP & CHK
Months
42 Readings consistant with ambient conditions. 50 FH/6
CHK
Months
43 Compass deviation or steer by cards - valid until next check. 50 FH/6
CHK
Months
Auto-Pilot & Flight Detector
44 Displays, instruments, controllers. 50 FH/6
INSP
Months
45 Manual override, disengagement function. 50 FH/6
OP/CHK
Months

CERTIFICATE OF RELEASE TO SERVICE

The work recorded above has been carried out in accordance with the requirements of the ANO for the time being in force and in that
respect the aircraft/equipment is considered fit for release to service.
Job No.: Page 4 of

A/C Type: A/C Reg: A/C Hours:

150 HOUR CHECK (INCLUDE FINAL CHECKS ITEMS 1- 7 & 50HR CHECK ITEMS 8 - 45) - Task No 46 - 60

Structure/Zonal:

Task No Task Description Task Nature Task Interval Mech Insp

46 Internal structure of fuselage, floors, bulkheads, tail booms, mainplanes,
nacelles, empennage. Control surfaces, flaps and other high lift devices,
structural attachment joint assemblies, struts, bracing wires and their
attachments. Note: The need for removal of fabric for detailed inspection INSP 150 FH
of attachments must be assessed when accomplishing this task at the
annual check

47 Internal corrosion, protective treatments, drain holes and paths INSP 150 FH
48 Wooden/ Composite Construction: Vent holes, glued joints, bonded
assemblies, protective treatments and finishes. Note: The need for
removal of fabric for detailed inspection of attachments must be assessed INSP 150 FH
when accomplishing this task at the annual check

49 Static discharge wicks and attachment bases INSP 150 FH

Landing Gear:
50 Structural members, attachment fittings, pivot points, shock absorbing
devices, bungee rubbers, torque links, shimmy dampers, main wheels,
nose / tail wheels, bearings, skids, hoses and lines, hydraulic and electric
actuators, jacks, struts, wheel fairing. NOTE: Carry out with weight off INSP 150 FH
landing gear.

51 Main and parking brake systems, anti-skid devices

OP/C 150 FH

52 Normal/ emergency retraction and extension, locking devices, doors and

operating linkages, indicators, warning devices OP/C 150 FH

53 Hydraulic/ pneumatic operating system OP/C 150 FH

Flying Controls:
54 Hinges, brackets, push-pull rods, bell cranks, damper weights, control
horns, cables, pulleys, chains, tubes, guides, fair leads, servo actuators.
NOTE: the need for removal of flying control cables and control system
components for detailed inspection must be assessed when accomplishing INSP 150 FH
this task at the annual check.

55 Turnbuckles, locking devices in safety CHK 150 FH

56 Flap asymmetric protection mechanisms INSP 150 FH
Liquid, Air & Gas Systems
57 Tanks, power packs, valves, pipe lines, hoses, actuators, filters and
venturiis INSP 150 FH

Equipment and Environmental

58 Cabin air system, heater and blower INSP & OP/C 150 FH
59 Air conditioner, oil level OP/C &
150 FH
SERVICE
60 Outflow valves, pressurisation controller, bleed system, shut-off valves
INSP 150 FH

CERTIFICATE OF RELEASE TO SERVICE

The work recorded above has been carried out in accordance with the requirements of the ANO for the time being in force and in that
respect the aircraft/equipment is considered fit for release to service.
Job No.: Page 5 of

A/C Type: A/C Reg: A/C Hours:

150 HOUR CHECK (INCLUDE FINAL CHECKS ITEMS 1- 7 & 50HR CHECK ITEMS 8 - 48) - Task No 61 - 71

Power Plant Installation

Task No Task Description Task Nature Task Interval Mech Insp

61 Crank case, accessory housing, cylinder assemblies, accessory drive
belts, accessories, engine shock mounts, mount frames, bulkheads, LH:
firewalls and ceiling, cooling baffles, cowlings, breathers and vents, items INSP 150 FH
in engine bay for mutual interference RH:

62 Valve operating mechanism

Next Due LH:
150 FH or see
Note: IAW type design organisations recommendations CHK
Note
RH:

63 Cylinder compression and leakage. Record results below

Method: LH:
CHK 150 FH
RH:

Method

Eng Cyl Result Eng Cyl Result Eng Cyl Result Eng Cyl Result
1 4 1 4
2 5 2 5
3 6 3 6

Air Induction
64 Carburettor heat, alternative air bypass doors, control systems
LH:
INSP & OP/C 150 FH
RH:

65 Flame traps, drains LH:

INSP 150 FH
RH:
Ignition
66 Magnetos, harnesses, leads, switches, starting vibrators, contact breakers,
cooling systems, ventilators LH:
INSP 150 FH
RH:

67 Magneto internal timing, timing to engine

LH:
CHK 150 FH
RH:

68 Magneto cam
Next Due LH:
150 FH or see
Note: IAW type design organisations recommendations LUB
Note
RH:

69 Spark Plugs
Next Due LH:
150 FH or see
Note: IAW type design organisations recommendations CHK
Note
RH:

Exhaust
70 Cabin heat exchanger
LH:
INSP 150 FH
RH:

71 Turbocharger, control system, pipelines, hoses

LH:
INSP 150 FH
RH:

CERTIFICATE OF RELEASE TO SERVICE

The work recorded above has been carried out in accordance with the requirements of the ANO for the time being in force and in that
respect the aircraft/equipment is considered fit for release to service.

Job No.: Page 6 of

A/C Type: A/C Reg: A/C Hours:

150 HOUR CHECK (INCLUDE FINAL CHECKS ITEMS 1- 7 & 50HR CHECK ITEMS 8 - 48) - Task No 72 - 84

Engine Lubrication

Task No Task Description Task Nature Task Interval Mech Insp

Tanks, sumps, coolers, hoses, pipelines, vents
72 INSP 150 FH

Engine controls IAW type design organisations recommendations

73 LUB 150 FH

Fuel System
Tanks, filler caps, selector valves, pumps, pipelines, hoses, carburettor,
74 injector system, throttle, mixture controls, fuel selector controls and filler INSP 150 FH
point placards

Propellor
Hub, constant speed unit, governor, accumulators, de-icing boots, slip
rings and brushes, fluid systems, control systems LH:
75 INSP 150 FH
RH:

Pitch change mechanism for backlash

LH:
76 CHK 150 FH
RH:

Lubricate propellor in accordance with type design organisation

recommendations LH:
77 LUB 150 FH
RH:

Electrical Systems
Components, wiring, terminals, connectors
78 INSP 150 FH

Warning circuits
79 OP/ C 150 FH

Correct type and rating of fuses and circuit breakers. Correct spare fuses
80 carried CHK 150 FH

Lamps and lighting. Correct spare lamps carried

81 CHK 150 FH

Brushes in starters, alternators and generators

Next Due 150 FH or see
82 Note: IAW type design CHK
Note
organisations recommendations
Instrument Systems
Instruments, displays, controllers, panels, mounts, pipes, hoses, electrical
83 wiring, gyro filters, flux detectors, instrument transmitters INSP 150 FH

Autopilot/ Stabiliser
Computers, amplifiers, power supplies, servo motors, connections to flying
84 control systems, automatic trim systems, yaw dampers, manometric INSP 150 FH
system inter-connections

CERTIFICATE OF RELEASE TO SERVICE

The work recorded above has been carried out in accordance with the requirements of the ANO for the time being in force and in that
respect the aircraft/equipment is considered fit for release to service.
Job No.: Page 7 of

A/C Type: A/C Reg: A/C Hours:

ANNUAL CHECK/ NON ALIGNED ITEMS (INCLUDE FINAL CHECKS ITEMS 1- 7, 50HR CHECK ITEMS 8 - 45 & 150HR
CHECK ITEMS 46 - 84) - Task No 85 - 120
Structure/Zonal:
Task Task
Task No Task Description Mech Insp
Nature Interval
85 Emergency exits by internal and external release methods OP/C Annual
86 Lightning strike bonding CHK Annual
87 Internal condition of struts,control tubes & similar hollow members
Next Due:
Note: In accordance with INSP See note
type design organsaition recommendations

Flying Controls:
88 Electric flap actuation system, limit switches, pitch trim motors INSP &
Annual
OP/C
89 Control cables for correct tension. Control neutrals and travel.
Record results below. CHK Annual

Tension Angle/ Measurement

Control & Postion (Neutral,
Cable Identification Temperature Required Actual nose up etc) Required Actual

Liquid, Air & Gas Systems

90 Pitot/ static systems sense and leak
F/C Annual

91 Hydrostatic test of pressure vessels

Next due:
60 months or
Note: In accordance with type design organisation recommendations INSP & CHK
see note

92 Flexible fuel and oil hoses pressure test

72 months from
Next due: new, then
Note: In accordance with type design organisation CHK every 36
recommendations months or see
Note

93 Internal examination and pressure testing of fluid tanks and reservoirs

Next due:
Note: In CHK See note
accordance with type design organisation recommendations

CERTIFICATE OF RELEASE TO SERVICE

The work recorded above has been carried out in accordance with the requirements of the ANO for the time being in force and in
that respect the aircraft/equipment is considered fit for release to service.
Job No.: Page 8 of

A/C Type: A/C Reg: A/C Hours:

Equipment and Environmental

Task Task
Task No Task Description Mech Insp
Nature Interval
94 Fire extinguisher contents by pressure/ weight
CHK Annual

95 Combustion heater
Next due: CHK iaw AN 41

96 Ground function pressurisation check

Next due: F/C 36 months

Exhaust
97 Cabin heat exchanger pressure test
Next due:
Annual or
Note: In accordance with type design organisation recommendations CHK
see note

Electrical System
98 Over/ under-volt system, warnings. Load sharing
OP/C Annual

99 All ground operable electrical circuits. Exercise manually operated

circuit breakers OP/C Annual

100 Nickel cadmium batter capacity test

Next due:
Note: In accordance with equipment manufacturer's organisation 12 months or
F/C
recommendations where capacity checks are recommended by the see note
equipment manufacturer.

101 Lead acid battery capacity test Next

due: Note:
In accordance with equipment manufacturer's organisation 12 months or
F/C
recommendations where capacity checks are recommended by the see note
equipment manufacturer.

Radio
102 HF Communication OP/C Annual
103 ADF - ground function using stations of known bearing to establish
accuracy. Audio on all bands F/C Annual

104 ILS Localiser & Glide Slope - with a field test set, including flag
warnings of single tone failure, centre-line accuracy, sense, course
F/C Annual
widths, audio

105 VOR - with a field test set including flag warning, omni-radial
resolving, radio-magnetic indicator accuracy at 90 deg interval, sense F/C Annual
and course width

106 Marker - with a field test set, including 3-tone operational check,
high/;ow sensitivity F/C Annual

107 DME -with field test set, including range accuracy, audio
F/C Annual

108 ATC Transponder - with a field test set, including frequency tolerance,
side lobe suppressio, mode "C" and "S" F/C Annual

109 Airborne Search and Weather Radar - all modes

OP/C Annual

110 Area & satellite Navigation (GPS), including validity of navigational

database OP/C Annual

111 Audio, including emergency operation

OP/C Annual

CERTIFICATE OF RELEASE TO SERVICE

The work recorded above has been carried out in accordance with the requirements of the ANO for the time being in force and in
that respect the aircraft/equipment is considered fit for release to service.
Job No.: Page 9 of

A/C Type: A/C Reg: A/C Hours:

Radio (cont)
Task Task
Task No Task Description Mech Insp
Nature Interval
112 ELT, including battery
Next due: CHK See Note
Note: In accordance with manufacturers recommendations

113 VHF Communication - with a Field Test Set, including frequency

tolerance of transmitted frequencies F/C 36 Months
Next due:

114 HF Communication - with a Field Test Set, including frequency

tolerance of transmitted frequencies F/C 36 Months
Next due:

115 Aerials and Feeders - VSWR (DME and ATC Transponder), insulation
(HF) Next due: F/C 36 Months

Instrument System
116 Air Speed Indicator calibration ( in situ os permissible)
F/C Annual

117 Altimeter calibration ( in situ is permissible)

F/C Annual

118 Instruments and indicators - accuracy, using test equipment or by

comparison (in situ is permissible) F/C Annual

119 Compass swing

Next due: F/C 36 Months

Autopilot/ Flight Detector

120 Autopilot/ Flight Detector - all modes
Note: Refer to Airworthiness Notice No.3 for limitation of certification OP/C Annual
privileges.

CERTIFICATE OF RELEASE TO SERVICE

The work recorded above has been carried out in accordance with the requirements of the ANO for the time being in force and in
that respect the aircraft/equipment is considered fit for release to service.

Authority Date

Airframe

Engine

Radio