NK09 Suspension Design Specification - Final

TUAT Formula

2013/2/13

1
2
3
4
5
6
7
8

1
1.1. 8 in

10 in13 in

15 in

10 in 13 in

13 in
BRIDGESTONE RAS
180/510-13 DR8
1 3

1
BRIDGESTONE RAS 180/510-13 DR8

pg. 1

NK09 Suspension Design Specification - Final

60 in
568 N 853 N

1600 mm

140 kPa

80 kPa

404 N

1260 N 1 80 kPa

1260 N

NK09

1750 mm

1.2.

1.3.

75 %
60 deg

300 mm NK08 CAD

272 mm
1040 mm
CAD

1200 mm

40 mm

1200 mm

1524 mm

(1)
(2)

pg. 2

NK09 Suspension Design Specification - Final

(3)

NK08
45:55

40:60
1.4. NK08 NK09
1
1

NK08

NK09

13

13

Wheel Base [mm]

1600

1750

Track [mm]

1200

1200

45:55

40:60

Tire Size [inch]

Weight Distribution
(Front:Rear)

2
2.1.

NK09 3.98

mm

2.2.

0+10 mm

NK08 +40 mm

NK09

pg. 3

NK09 Suspension Design Specification - Final

-1.18 mm

NK09

129 %

NK08

NK09

28.57

-1.18

8.39

3.98

Scrub Radius [mm]

Trail [mm]

Caster angle [deg]

Kingpin Inclination [deg]

4.88

Spindle Offset [mm]

50.41

20.27

Ackermann Point

[% of Wheelbase]

129.68

128.54

NK09

6 deg 5 deg

2.3.

0 deg

2.4. 1 1.1

pg. 4

NK09 Suspension Design Specification - Final

NK09

45.31 mm
46.18 mm

NK08

NK09

(Front/Rear)

(Front/Rear)

29.58/59.95

45.31/46.18

Roll Center

Height [mm]

Swing Axle

1771.89/

1439.78/

1421.03 mm

Length [mm]

1099.57

1128.67

1139.61 mm
5

2.5.

NK09

CAD 6

5(: :)

pg. 5

NK09 Suspension Design Specification - Final

NK09 30 mm
30 mm

30 mm
0.8
+
0.8

0.8

6(: :)

NK09

12 mm

10 mm

7(: :)

pg. 6

NK09 Suspension Design Specification - Final

30 mm

Bump Stroke

50 mm NK09

[mm]

Rebump

30 mm

Stroke [mm]

Static

Lever Ratio
Static

NK08

NK09

(Front/Rear)

(Front/Rear)

30/30
(40/40)

Road

Height [mm]

30/30

30/40

31/32

0.634/0.552

0.801/0.787

(30/30)
50/50

30/30

3
8 NK09 CAD

8NK09 CAD (: :)

pg. 7

NK09 Suspension Design Specification - Final

9NK08 CAD (: :)

3.1.A 10 NK08 NK09

A CAD

A
(STKM11A 10x1.0 350 mm )
1 73.9 g

++C
A 1 21 g

11

11
10A

(: :NK09 )

A 1 5 g

NK09

12

pg. 8

NK09 Suspension Design Specification - Final

12

14

(: :NK09 )

(: :NK09 )

STKMR 24x24 mm

A
5

SPHC 1.6 mm

5A

1 7.35 g
13

NK08

NK09

Diff.

Front Upper A-Arm

460

370

-90

Front Lower A-Arm

552

456

-96

Rear Upper A-Arm

326

332

Rear Lower A-Arm

460

446

-14
[g]

13
(: :NK09 )

3.2.

1.6 g
15

14

pg. 9

NK09 Suspension Design Specification - Final

14 mm
30 mm
NK09

40 mm 20 mm
100 mm
50 mm

15

(: :NK09 )

CAD

16 7

STKM11A 13.8x1.0
M8 M6 1
16 g

STKM11A 15.0x1.0 13.8x1.0

6
16NK09 CAD
6

NK08

NK09

Diff.

Steering tie-rod

173

160

-13

Toe-control-rod

179

152

-27
[g]

NK08

NK09

Diff.

Front Pull-rod

158

159

Rear Pull-rod

135

162

27
[g]

3.3.

3.4.

STKM11A 12.7x1.0

A7075T6

SPHC

CAD 17

NK09 STKM11A
12.7x1.0

POS6
22 mm M6 1 5
mm 10 mm

pg. 10

NK09 Suspension Design Specification - Final

17
(:NK08 :NK09 )

18

NK09 +

Solid WORKS
FEM

3460 N 690 N
2000 N

SPHC 2.3 mm

9
9

NK08

NK09

Diff.

Front Bell-crank

167

214

47

Rear Bell-crank

165

207

42
[g]

5 mm

SPHC

270

90

STKM11A

290

100

SS400

400

130

S45C

600

200
[MPa]

9
CAD
19

18

pg. 11

NK09 Suspension Design Specification - Final

21

19 CAD

3.5. SWP

21

(:NK08 :NK09 )

CAD 20

+T

10
10

NK08
Adjustable Range
20
(:NK08 :NK09 )

(Front) [N/mm]
Adjustable Range
(Rear) [N/mm]

Mass (Front/Rear)

[g]

9.8821.2
(5 steps)
5.5711.6
(5 steps)
466/448

NK09
5.01/
8.89/
12.5

399/

STKM11A
17.3x1.0 mm

NK09

pg. 12

NK09 Suspension Design Specification - Final

NK09

384560 mm CAD

24

22

(: :NK09 )

NK08

NK09

22 CAD

25

(:NK08 :NK09 )

3.6.

STKMR 24x24 mm STKMR28x28 mm

NK09
SPHC 1.6 mm
23
25

24

(: :NK09 )

23
(: :NK09 )

5 mm

pg. 13

NK09 Suspension Design Specification - Final

3.7.

28 FEM

26
27

29 FEM

26

(: :NK09 )

4000 N
1800 N
700 N

STKM11A 25.4x1.2 mm STKM11A

27

25.4x 1.6 mm

(: :NK09 )

(STKM11A 12.7x1.0
)

FEM 28

STKMR

FEM 29

24x24x1.2 mm STKMR 24x24x1.6 mm

pg. 14

NK09 Suspension Design Specification - Final

16

NK09

3.8.

5 3

30

1
1
S45C
1 2.7 g(
)
31

30
(:NK08 :NK09 )

31(:NK08 :NK09 )

NK09

3.10.

11

STKMR
11

Brackets

NK08

NK09

Diff.

1525

1463

-62

Collors

192

25.6

-166

NK09

Bolts and Nuts

631

587

-44

1 mm

Overall

2348

2076

-272

[g]

3.9.

4
12

12

NK08

NK09

Diff.

Front Suspension [g]

3466

3117

-349

2 kg NK08

Rear Suspension [g]

2978

2598

-380

NK09

Overall [kg]

8.8

7.8

1.0

pg. 15

NK09 Suspension Design Specification - Final

5
5.1.

NK08

(4)

[sec/m]
[m] [kg]
[N/rad]

[N/rad] [m]
[m]

0.0010.004 sec/m
NK06

[N/deg]

NK08

0.0005 sec/m
1

NK08
60:40

NK09
3.8710 sec/m
58:42

3.010
4.110 sec/m
13

13

60 % 25 %

40 %

Honda Side by
Side 50:50

NK

Stability Factor
[sec/m]

NK08

NK09

5.0010

3.8710

5.2.
25.4 mm

14.9 N/mm
12.3 N/mm

pg. 16

NK09 Suspension Design Specification - Final

32

NK09
15 mm
15 mm
30 mm

26.0 N/mm
25.1 N/mm

33

13.6 mm
16.2 mm
( 290 kg 1.6 G

272 mm 1750 mm

135.5 N/mm) 14

32 33

5.3.
1.6 G
1.6 deg NK08

14

Wheel Rate
[N/mm]
Static Sprung
Weight [kg]
Static Unsprung
Weight [kg]
Character
Frequency [Hz]

NK08

NK09

(Front/Rear)

(Front/Rear)

1.6 G 3.33 deg

14.9/12.3

26.0/25.1

102/130

86/144

15/15

15/15

2.58/2.09

3.57/2.72

Braking [mm]

deg

NK04 NK05
NK06

(
) 1.6

Ride height
Change at 1.6G

NK04NK06 1.5 G 1.2

-28.8/34.3

-16.2/16.6

deg
3.6810 Nm/rad

: 58:42

pg. 17

NK09 Suspension Design Specification - Final

2.1310 Nm/rad

16

1.5510 Nm/rad

Passenger

Vehicle

Yawing

2.1410 Nm/rad1.53

Character

10 Nm/rad

Frequency

1.5710 2.3310 N

at 100 km/h

m/rad 15

[Hz]

1.6 G 16
1.6 G

Cs [m/sec]
Vs [km/h]

NK08

NK09

around 1

8.8

9.1

around

2.2

2.5

100

10

10

around 16

220

290

Cs Vs
15

Rolling Rigidity
[Nm/rad]

NK08

NK09

1.7810

2.1310

3.33

1.6

Roll Angle
at 1.6 G Cornering
[deg]
16

51:49

2.9910

1.9

Soft

56:44

3.5610

1.7

Medium

58:42

3.8710

1.6

Hard

60:40

4.1110

1.5

Roll Angle

at 1.6 G Cornering

[deg]

Stability Factor

at 1.6 G Cornering

[sec/m]

Rolling Rigidity

Distribution

(Front:Rear)

Front Stabilizer

Stiffness
Less

34

5.4.
17

NK
0.0010.004 sec/m

NK

pg. 18

NK09 Suspension Design Specification - Final

NK

6
6.1. 1

1)

2)

6.2. 2

6.4.

(5)

(6)

1)

(5)(6)

2)

(7)

(7)

6.3. 3

(8)

pg. 19

NK09 Suspension Design Specification - Final

(9)

NK09

(10)

30 m

35

6.5.

(10)
6.5. NK09

35

35

7
17

36

17

108

20 /

40

10 /

40

8 /

12

BRKT

()

13

36

pg. 20

NK09 Suspension Design Specification - Final

8
8.1.

8.2.

Alex 2

50:50 40:60

BRIDGESTONE RAS 180/510-13 DR8

RAS 180/510-13 DR8

~ ~

pg. 21