1642 D250 X 550 Lathe Manual

quantum
MASCHINEN
GERMANY
Operating manual
Version 1.1.2
Lathe
Illustr.0-1: D210x400 Vario
D 210 x 400
D 210 x 400 Vario
D 250 x 400
D 250 x 400 Vario
D 250 x 550
GB
2008
D 250 x 550 Vario
Keep for future reference!

22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 1
quantum
MASCHINEN
GERMANY
Table of content
1
Safety
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
Technical data
2.1
3.5
3.6
3.7
Safety ......................................................................................................................... 27
Control and indicating elements................................................................................. 27
4.2.1 D210x400 / Vario ............................................................................................ 27
4.2.2 D 250 x 550 .................................................................................................. 28
Operating signs .......................................................................................................... 28
Tool holder ................................................................................................................. 29
Version 1.1.2
22 / 04 / 2008
GB
D210x400; D250x400; D250x550
2008
4.3
4.4
Lathe
Delivery volume.......................................................................................................... 15
Transport.................................................................................................................... 15
Storage ...................................................................................................................... 15
Installation and assembly........................................................................................... 16
3.4.1 Requirement to the installation site................................................................. 16
3.4.2 Load suspension point.................................................................................... 16
3.4.3 Installation....................................................................................................... 16
3.4.4 Assembly plan D210 x 400 ............................................................................. 17
3.4.5 Assembly plan D250 x 400 ............................................................................. 18
3.4.6 Assembly plan D250 x 550 ............................................................................. 19
First use ..................................................................................................................... 20
3.5.1 Cleaning and greasing.................................................................................... 20
3.5.2 Functional check............................................................................................. 20
3.5.3 Power connection ........................................................................................... 20
3.5.4 Functional test ................................................................................................ 21
Optional accessories D210 ........................................................................................ 22
Optional accessories D250 ........................................................................................ 22
3.7.1 Mounting instruction chuck flange .................................................................. 23
3.7.2 Mounting instruction for collet chuck holder.................................................... 23
3.7.3 Use of collet chucks........................................................................................ 24
3.7.4 Mounting of follow rest - D210x400 Vario....................................................... 25
3.7.5 Mounting of steady rest - D210x400 Vario ..................................................... 25
3.7.6 Mounting of quick change tool holder SWH 1-A ............................................. 26
Operation
4.1
4.2
Page 2
Power connection....................................................................................................... 14
Machine data ............................................................................................................. 14
Dimensions ................................................................................................................ 14
Environmental conditions ........................................................................................... 14
Operating material...................................................................................................... 14
Emissions................................................................................................................... 14
Assembly
3.1
3.2
3.3
3.4
Safety warnings (warning notes).................................................................................. 6

1.1.1 Classification of hazards................................................................................... 6
1.1.2 Further ideograms ............................................................................................ 7
Proper use ................................................................................................................... 7
Possible dangers caused by the lathe ......................................................................... 8
Qualification of employees ........................................................................................... 8
1.4.1 Target group ..................................................................................................... 8
1.4.2 Authorized persons........................................................................................... 9
1.4.3 Obligations of the operator ............................................................................... 9
1.4.4 Obligations of the user...................................................................................... 9
1.4.5 Additional qualification requirements .............................................................. 10
Users position............................................................................................................ 10
Safety devices............................................................................................................ 10
1.6.1 EMERGENCY-STOP button........................................................................... 10
1.6.2 Protective cover .............................................................................................. 11
1.6.3 Lathe chuck key.............................................................................................. 11
Safety check .............................................................................................................. 11
Personal protective equipment................................................................................... 12
For your own safety during operation......................................................................... 12
1.9.1 Switching-off and securing the lathe............................................................... 13
Use of lifting equipment.............................................................................................. 13
Mechanical maintenance work................................................................................... 13
quantum
MASCHINEN
4.5
4.6
4.7
4.8
4.9
4.10
4.11
5.2
5.3
6.8
6.9
6.10
6.11
6.12
6.13
7.2
7.3
7.4
2008
GB
ISO-designation system for tool holder, inside machining ........................................44

ISO-designation system for tool holder, outside machining .....................................45
Cutter with hard metal reversible carbide tip soldered on ..........................................46
Cut the first chips........................................................................................................46
Outside machining, longitudinal turning and facing ....................................................48
Inside machining, drilling and longitudinal turning ......................................................48
Tapping of external and internal threads ....................................................................49
6.7.1 Thread types ...................................................................................................50
6.7.2 Metric thread (60 flank angle) ........................................................................52
6.7.3 British threads (55 flank angle) ......................................................................53
6.7.4 Indexable inserts .............................................................................................54
6.7.5 Examples for thread cutting ............................................................................55
Recessing, cutting off and turning off .........................................................................57
Turning cones with high precision ..............................................................................59
Cutting material ..........................................................................................................62
6.10.1 Cutting materials for chipping..........................................................................62
Standard values for cutting data when turning ...........................................................63
6.11.1 Cutting speed table .........................................................................................64
Grinding or regrinding of cutting edge geometries of turning tools.............................64
6.12.1 Terms for the turning tool ................................................................................65
6.12.2 Cutting edge geometry for turning tools ..........................................................66
6.12.3 Types of cutting form levels ............................................................................66
Lifetime and wear characteristics ...............................................................................68
Assembly of the change gears ...................................................................................69
7.1.1 The table of the gear wheels on your lathe .....................................................71
Determination of modules of toothed wheels .............................................................71
Tables of gear wheels inch treads..............................................................................72
Change gears metric threads .....................................................................................85
Ersatzteile - Spare parts - D210 (Vario), D250 (Vario)

8.1
8.2
22 / 04 / 2008
Safety .........................................................................................................................38
5.1.1 Preparation .....................................................................................................38
5.1.2 Restarting........................................................................................................38
Inspection and maintenance ......................................................................................39
Repair .........................................................................................................................42
Annex change gears

7.1
Lathe chuck ................................................................................................................29

4.5.1 Head spindle seat ...........................................................................................29
Adjusting the speed....................................................................................................30
4.6.1 Protective cover of the headstock ...................................................................30
4.6.2 Changing the speed range..............................................................................30
4.6.3 Speed table D 210 x 400 ................................................................................31
4.6.4 Speed table D 250 x 550 ................................................................................31
Speed setting "VARIO"...............................................................................................31
4.7.1 Speed table D 210 x 400 Vario ......................................................................32
4.7.2 Speed table D 250 Vario .................................................................................32
4.7.3 Changing the change gears ............................................................................32
4.7.4 Engaging lever ................................................................................................33
Lathe saddle with cross and top slide ........................................................................33
4.8.1 Immobilising the lathe saddle..........................................................................33
4.8.2 Turning short tapers with the top slide ............................................................34
4.8.3 Turning tapers with the tailstock......................................................................34
Tailstock sleeve..........................................................................................................35
Clamping a workpiece into the three-jaw chuck .........................................................35
4.10.1 Replacing the clamping jaws on the lathe chuck ............................................36
General working notes ...............................................................................................36
4.11.1 Fitting a follow rest ..........................................................................................36
4.11.2 Coolant............................................................................................................36
Appendix turning
6.1
6.2
6.3
6.4
6.5
6.6
6.7
GERMANY
Maintenance
5.1
Oberschlitten - Top slide ............................................................................................89

Planschlitten - Cross slide ..........................................................................................90
8.2.1 Teileliste Maschinenschlitten- Parts list top and cross slide ...........................91
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 3
quantum
MASCHINEN
GERMANY
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
8.11
8.12
8.13
8.14
8.15
8.16
8.17
Malfunction
9.1
10
8.2.2 Wechselradschere - Change gear train .......................................................... 92

8.2.3 Teileliste Wechselradschere - Parts list change gear train............................. 92
Bettschlitten - Bed slide.............................................................................................. 93
8.3.1 Teileliste Bettschlitten - Parts list bed slide..................................................... 94
Reitstock - Tailstock ................................................................................................... 95
8.4.1 Teileliste Reitstock - Parts list tailstock........................................................... 96
Reitstock ab Baujahr 2008 - Tailstock starting from year of
construction 2008 ... 97
8.5.1 Teileliste Reitstock Baujahr ab 2008 - Parts list tailstock starting from year
of
construction 200898
Verkleidung Spindelstock D210x400 Vario - Headstock housing D210x400 Vario 99
8.6.1 Teileliste Verkleidung Spindelstock - Parts list headstock housing .............. 100
Spindelstock - Headstock......................................................................................... 101
Maschinenbett - Lathe bed....................................................................................... 102
8.8.1 Teileliste Spindelstock und Maschinenbett - Parts headstock and lathe bed103
Vario Antrieb D210 - Vario drive D210..................................................................... 104
8.9.1 Teileliste Vario Antrieb D210 - Parts list Vario drive D210 ........................... 105
Antrieb 1-2 - Drive 1-2............................................................................................. 106
Antrieb 2-2 - Drive 2-2............................................................................................ 107
8.11.1 Teileliste Antrieb - Parts list drive ................................................................. 108
Sonstiges Zubehr (ohne Abbildung) - Other accessories (without illustration) ...... 109
Schaltplan - Wiring diagram D210 x 400 Vario ........................................................ 110
Schaltplan - Wiring diagram D210, D250 (230 V) .................................................... 111
Schaltplan - Wiring diagram D250 (400 V)............................................................... 112
Schaltplan - Wiring diagram D250 Vario (230V) ...................................................... 113
Schaltplan - Wiring diagram D250 Vario (400V) ...................................................... 114
Malfunction on the lathe ........................................................................................... 115
Appendix
10.1
10.2
10.3
10.4
10.5
10.6
Copyright.................................................................................................................. 116
Terminology/glossary ............................................................................................... 116
Product follow-up ..................................................................................................... 117
Warranty................................................................................................................... 118
Disposal ................................................................................................................... 118
EC - declaration of conformity.................................................................................. 119
2008
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 4
quantum
Safety
MASCHINEN
GERMANY
Safety
Glossary of symbols
gives further advice
calls on you to get in action
enumeration
This part of the operating manual

does explain the meaning and how to use the warning references contained in this operating
manual,
does explain how to use the lathe,
highlights the dangers that might arise for you and others if these instructions are not fol-
lowed thoroughly,
informs you on how to prevent dangers.
In addition to this operating manual, please note

applicable laws and regulations,
legal regulations for preventing an accident,
the prohibition, warning and mandatory signs as well as the warning notes on the lathe.
European standards must be kept during installation, operation, maintenance and repair of the
lathe.
If European standards are not applied at the national legislation of the country of destination, the
specific applicable regulations of each country are to be observed.
If necessary, the required measures must be taken to comply with the specific regulations of
each country before the lathe is used for the first time.
ALWAYS KEEP THIS DOCUMENT CLOSE TO THE LATHE FOR FURTHER REFERENCE.
INFORMATION
If you are not able to solve a problem using this manual, please do not hesitate to contact us for
further professional advice:
OPTIMUM Maschinen Germany GmbH
Dr. Robert-Pfleger-Str. 26
GB
2008
D- 96103 Hallstadt
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 5
quantum
MASCHINEN
Safety
GERMANY
1.1
Safety warnings (warning notes)
1.1.1
Classification of hazards
We classify the safety warnings into various levels. The table below gives an overview of the
classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences.
ideogram
warning alert
definition/consequences
DANGER!
Threatening danger that will cause serious injury or death

to people.
WARNING!
Risk: a danger that might cause serious injury or death to

people.
CAUTION!
Danger or unsafe procedure that might cause injury to

people or damage to property.
Situation that could cause damage to the machine and to
the product and other types of damages.
ATTENTION!
No risk of injury to people.
Application advice and other important or useful information and notes.

INFORMATION
No dangerous or harmful consequences for people or

objects.
In case of certain dangers, we replace the ideogram by
or
general danger
with a warning
of
injuries to
hands,
hazardous
electrical voltage,
rotating parts.
2008
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 6
quantum
Safety
1.1.2
1.2
MASCHINEN
GERMANY
Further ideograms
Warning of automatic start up!
Activation forbidden!
Pull the main plug!
Use safety glasses!
Use ear protection!
Use protective
gloves
Use protective
boots!
Wear a safety suit!
Protect the environment!
Contact address
Proper use
WARNING!
In case of improper use, the lathe
will endanger employees,
will endanger the lathe and other material property of the operator,
may affect proper operation of the lathe.
The lathe is designed and manufactured to be used in environments where there is no potential
danger of explosion.
The lathe is designed and manufactured for straight turning and facing round and regular
formed 3-, 6- or 12-square workpieces in cold metal, castings and plastics or similar materials
that do not constitute a health hazard or do not create dust, such as wood, Teflon etc. The
lathe must only be installed and operated in a dry and ventilated place. The workpieces may
only be clamped in the lathe chuck using the special chuck key provided.
If the lathe is used in any way other than described above, modified without authorisation of
Optimum Maschinen Germany GmbH, then the lathe is being used improperly.
We do not take liability for damage caused through improper use.
We would like to stress that any modifications to the construction, or technical or technological
modifications that have not been authorised by Optimum Maschinen Germany GmbH will also
render the guarantee null and void.
It is also part of proper use, that
the maximum values of the lathe are complied with,
the operating manual is constantly observed,
inspection and maintenance instructions are observed.
Technical data on page 14

In order to achieve optimum cutting performance, it is essential to choose the right turning tool,
feed, tool pressure, cutting speed and coolant.
WARNING!
Very serious injury due to improper use.
GB
2008
It is forbidden to make any modifications or alternations to the operating values of the

lathe. They could endanger employees and cause damage to the lathe.
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 7
quantum
MASCHINEN
1.3
Safety
GERMANY
Possible dangers caused by the lathe

The lathe has undergone a safety inspection. It has been designed and built on the basis of this
analysis using the latest technological advances.
Nevertheless, there is a residual risk as the lathe operated with
high revolutions,
rotating parts,
electrical voltage and currents.
We have used construction resources and safety techniques to minimize the health risk to persons resulting from these hazards.
If the lathe is used and maintained by employees who are poorly qualified, then there might be a
risk resulting from incorrect operation and unsuitable maintenance of the machine.
INFORMATION
Everyone involved in the assembly, commissioning, operation and maintenance must
be duly qualified,
strictly follow this operating manual.
Always disconnect the machine if cleaning or maintenance work is being carried out.
WARNING!
THE lathe MAY ONLY BE USED WITH THE SAFETY DEVICES ACTIVATED.
Disconnect the lathe immediately whenever you detect a failure in the safety devices or
when they are not mounted!
All additional installations carried out by the operator must incorporate the safety
devices prescribed.
This is your responsibility being the operator!
Safety devices on page 10
1.4
Qualification of employees
1.4.1
Target group
This manual applies to
the operators,
the users,
the maintenance staff.
Therefore, the warning notes refer to both operation and maintenance of the machine.
Always disconnect the main plug of the machine. This will prevent it from being used by unauthorised persons.
2008
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 8
quantum
Safety
MASCHINEN
GERMANY
INFORMATION
Everyone involved in the assembly, commissioning, operation and maintenance must
be duly qualified,
strictly follow this operating manual.
Due to improper use

there is a risk for the employees,
the machine and further property might be endangered,
the function of the lathe could be affected.
1.4.2
Authorized persons
WARNING!
Incorrect use and maintenance of the machine constitutes a danger for the staff, objects
and the environment.
Only authorized persons may operate the machine!
Persons authorized to operate and maintain should be trained technical staff and instructed by
the ones who are working for the operator and for the manufacturer.
1.4.3
Obligations of the operator

The operator must instruct the staff at least once a year on
all safety standards that apply to the machine,
the operation,
accredited technical guidelines.
The operator must also

check the knowledge of the staff,
document training/instructions,
require the staff to confirm participation in training/instructions by means of a signature,
check if the staff is aware of safety rules and dangers in the workplace and that they observe
the operating manual.
1.4.4
Obligations of the user

The user must
have read and understood the operating manual,
be familiar with all safety devices and regulations,
GB
2008
be able to operate the machine.
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 9
quantum
MASCHINEN
1.4.5
Safety
GERMANY
Additional qualification requirements

For work on electrical components or equipment, there are additional requirements:
This work should only be carried out by qualified electrician or a person working under the
instructions and supervision of a qualified electrician.

Before carrying out work on electrical components or operating units, the following measures
must be taken, in the order given.
disconnect all poles,
ensure that the lathe cannot be turned on again,
check that there is no voltage.
1.5
Users position
The user must stand in front of the machine.
1.6
Safety devices
Operate the lathe only with properly functioning safety devices.
Stop the lathe immediately if there is a failure in the safety device or if it is not functioning for
some reason.
It is your responsibility!
If the safety advice has been activated or has failed, the lathe must only be operated again
when
the cause of the failure has been removed,
you have made sure that there is no existing danger for persons or objects.
WARNING!
If you bypass, remove or override a safety device in any other way, you are endangering
yourself and other persons working on the machine. The possible consequences are following
injuries due to components or parts of components flying off at high speed,
contact with rotating parts,
fatal electrocution.
The lathe includes the following safety advices:
self-locking, lockable EMERGENCY-STOP button,
screwed-down protective cover on the headstock,
special key for the lathe chuck,
lathe chuck protection.
1.6.1
EMERGENCY-STOP button
Illustr.1-1:
Illustr.1-2:
2008
Illustr.1-3: EMERGENCY STOP button

Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 10
quantum
Safety
MASCHINEN
1.6.2
GERMANY
Protective cover
The headstock of the lathe is fitted with a
screwed-down protective cover.
protective
cover
WARNING!
Remove the protective cover only after
the main plug of the lathe has been
pulled.
Illustr.1-4: Protective cover headstock
1.6.3
Lathe chuck key

The lathe is equipped with a special key
for chucks. Once the lathe chuck key has
been released, it is pushed out of the lathe
chuck by a spring.
lathe chuck key
CAUTION!
Exclusively use the chuck key to adjust
the lathe chuck.
Illustr.1-5: Safety lathe chuck key
1.7
Safety check
Check the lathe at regular intervals.
Check all safety devices
at the beginning of each shift,
once a week,
after every maintenance and repair.
General check
Equipment
Check
Protective covers,
drill chuck protection
Labels,
markings
OK
mounted, firmly bolted and not damaged
installed and legible
GB
2008
Functional check
22 / 04 / 2008
Equipment
Check
EMERGENCY-STOP
switch
When the EMERGENCY-STOP switch is activated, the

lathe should switch off automatically.
Version 1.1.2
OK
D210x400; D250x400; D250x550
Lathe
Page 11
quantum
MASCHINEN
Safety
GERMANY
Functional check
1.8
Equipment
Check
OK
Lathe chuck key
After releasing the lathe chuck key it has to squeeze out of

the lathe chuck by itself.
Lathe chuck protection/

Protective cover headstock
You may only switch on with the button "ON" after closing
the lathe chuck protection/ Protective cover headstock
Personal protective equipment

For certain work personal protective equipment is required.
Protect your face and your eyes: Wear a safety helmet with a face guard for every work, especially for the kind of work where your face and eyes are exposed to hazards.
Use protective gloves when lifting or handling pieces with sharp edges.
Wear safety shoes when fitting, dismantling or transporting heavy components.

Use ear protection if the noise level (emission) in the workplace exceeds 80 dB (A).
Before starting work, make sure that the prescribed personal protective equipment is available
at the workplace.
CAUTION!
Dirty or eventually contaminated personal protective equipment might cause disease.
Clean it after each use and once a week.
1.9
For your own safety during operation

WARNING!
Before activating the machine, make sure that this will not endanger other people or
cause damage to equipment.
Avoid unsafe working practice:
Make sure, your work does not endanger anyone.
Clamp the workpiece tightly before activating the lathe.
For clamping workpieces, only use the special chuck key supplied.
Mind the maximum chuck opening.
Use safety glasses.
Do not remove the turning chips by hand. Use a chip hook and / or a hand brush to remove
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 12
2008
the turning chips.

Clamp the turning tool at the correct height and with the least possible overhang.
Turn off the lathe before measuring the workpiece.
The instructions of this manual have to be observed strictly during assembly, operation,
maintenance and repair.
Do not work on the lathe, if your concentration is reduced, for example, because you are
taken medication.
quantum
Safety
MASCHINEN
GERMANY
Observe the regulations for the prevention of accidents issued by your association for the
prevention of occupational accidents and safety in the workplace or other inspection authorities.
Stay on the lathe until all rotating parts have come to standstill.
Use the prescribed personal protective equipment. Make sure to wear a well-fitting work suit
and a hairnet, if necessary.
In the description of work with and on the machine, we highlight the danger specific to that work.
1.9.1
Switching-off and securing the lathe

Turn off the main plug of the lathe before starting any maintenance or repair work. All machine
components and hazardous voltages and movements are disconnected.
Place a warning sign at the machine.
1.10
Use of lifting equipment

WARNING!
Use of unstable lifting and load-suspension gear that might break under load can cause
very serious injuries or even death.
Check that the lifting and load suspension gear is of sufficient load capacity and in perfect condition.
Observe the regulations for the prevention of accidents issued by your association for
the prevention of occupational accidents and safety in the workplace or other inspection
authorities.
Fasten the loads properly.
Do not walk under lifted loads!
1.11
Mechanical maintenance work

Remove all protection and safety devices before starting maintenance work and re-install them
once the work has been completed, such as:
covers,
safety indications and warning signs,
earth (ground) cables.
If you remove protection or safety devices, refit them immediately after completing the work.
GB
2008
Check if they are working properly!
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 13
quantum
MASCHINEN
Technical data
GERMANY
Technical data
The following data give dimensions and weight and are the manufacturers authorized machine
data.
Power connection
connection
Machine data
height of centres [mm]
max. turning diameter [mm]
width of centres [mm]
spindle speed [min-1]
D210 x 400
(Vario)
D250 x 400
(Vario)
D250 x 550
(Vario)
750 W ~ 50 Hz
750 W ~ 50 Hz
750 W ~ 50 Hz
D210 x 400
(Vario)
D250 x 400
(Vario)
D250 x 550
(Vario)
105
210
400
125 - 2000
125
250
450
125
250
550
150 - 2200
(Vario)
D210 x 400
(Vario)
D250 x 400
(Vario)
D250 x 550
(Vario)
height [mm]
length [mm]
depth [mm]
total weight [kg]
475
880
500
1015
105
500
865
500
110
Environmental conditions
D210 x 400
(Vario)
D250 x 400
(Vario)
D250 x 550
(Vario)
120
5 - 35 C
25 - 80 %
temperature
humidity
Operating material
D210 x 400
(Vario)
bright steel parts and lubricating

nipples
2.1
125 - 2000
20 - 2500 (Vario)
MT3
21
135
70
110
MT2
70
0,1 - 0,2
0,4 - 3,5
10 - 44
spindle taper
spindle hole [mm]
bed width [mm]
top slide - operating travel [mm]
cross slide - operating travel [mm]
tailstock taper
tailstock - sleeve travel [mm]
longitudinal feed [mm/turn]
Pitch - Metric [mm/turn]
Pitch - Inches [turns/Inch]
Dimensions
125 - 2000
20 - 2500 (Vario)
D250 x 400
(Vario)
D250 x 550
(Vario)
e.g. machine oil (Mobile oil, Fina, ...). We recommend

the use of weapon oil, weapon oil is free from acid,
stains and resin.
Emissions
The level of noise emission of the lathe is less than 78 dB (A).
INFORMATION
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 14
2008
If the machine is installed in an area where various machines are in operation, the acoustic influence (emission) on the operator of the machine may exceed the legally permitted peak value in
the workplace. We recommend the use of ear protection.
quantum
Assembly
MASCHINEN
GERMANY
Assembly
INFORMATION
The lathe is delivered pre-assembled.
3.1
Delivery volume
If the lathe is being delivered, please check immediately that it has not been damaged during
transportation and that all components are included. Also check that no fastening screws have
come loose.
Compare the delivery volume with the indications on the packing list.
3.2
Transport
WARNING!
Machine parts falling off forklift trucks or other transport vehicles could cause very serious or even fatal injuries. Follow the instructions and information on the transport case:
centre of gravity
suspension points
weights
means of transport to be used
prescribed shipping position
WARNING!
Use of unstable lifting and load suspension gear that might break under load can cause
very serious injuries or even death.
Check that the lifting and load suspension gear has sufficient load capacity and that it is
in perfect condition. Observe the regulations for the prevention of accidents.
Fasten the loads properly. Do not walk under lifted loads!
3.3
Storage
ATTENTION!
Improper storage may damage or destroy important parts.
Store packed and unpacked parts only under the intended environmental conditions.
Environmental conditions on page 14
GB
2008
Consult Optimum Maschinen Germany GmbH if the lathe and accessories are being stored for
more than three months or are stored under different environmental conditions than those given
here.
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 15
quantum
MASCHINEN
Assembly
GERMANY
3.4
Installation and assembly
3.4.1
Requirement to the installation site

The main switch of the lathe must be easily accessible.
3.4.2
Load suspension point

Fasten the load suspension gear around the lathe bed.
Make sure that you distribute the loads evenly so, that the lathe cannot turn over while lifting.
Make sure that no add-on pieces or varnished parts are damaged due to the load suspension.
3.4.3
Installation
WARNING!
Danger of crushing and overturning. The lathe must be installed by at least 2 people.
Check the horizontal orientation of the base of the lathe with a spirit level.
Check that the foundation has sufficient floor-load capacity and rigidity.
ATTENTION!
Insufficient rigidity of the foundation leads to the superposition of vibrations between the
machine and the foundation (natural frequency of components). Insufficient rigidity of
the entire lathe assembly also rapidly causes the lathe to reach critical speeds, with
unpleasant vibrations, leading to bad turning results.
Position the lathe on the intended foundation.
Secure the lathe to the foundation or substructure of the machine using the through holes
(4).
If necessary, use anti-vibration elements (model S1) for your machine substructure.
The installation drawings described below may differ from the real dimensions (cast parts). The
tolerances are in the range of the general tolerances according to DIN 7168 g.
2008
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 16
quantum
Assembly
MASCHINEN
GB
2008
3.4.4
GERMANY
Assembly plan D210 x 400
Illustr.3-1: D210 x 400 - View from the bottom
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 17
quantum
MASCHINEN
3.4.5
Assembly
GERMANY
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 18
2008
quantum
Assembly
MASCHINEN
3.4.6
GERMANY
2008
GB
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 19
quantum
MASCHINEN
3.5
Assembly
GERMANY
First use
WARNING!
Staff and equipment may be endangered if the lathe is first used by unexperienced staff.
We do not take any liability for damages caused by incorrect commissioning.
3.5.1
Cleaning and greasing

Remove the anti-corrosive agent applied to the machine for transport and storage purposes.
We recommend the use of kerosene.
Do not use any solvents, thinner or other cleaning agents, which could corrode the varnish
on the machine. Follow the specifications and indications of the manufacturer of the cleaning
agent.
Lubricate the bright machine parts with acid-free lubricating oil.
Grease the machine according to the lubrication chart.
Inspection and maintenance on page 39
3.5.2
Functional check
Check free movement of all spindles.
INFORMATION
For manufacturing engineering reasons and for reasons of precision of fit, there may be occasional slight stiffness in the spindles. This will disappear after a short time in use.
Check the state of the lathe chuck and the turning jaws.
3.5.3
Power connection
Connect the electric supply cable.
Check the fuse protection of your power supply to the technical data for the total connection
value of the lathe.
ATTENTION!
Please pay attention that all three phases (L1, L2, L3) of 400V machines are connected
correctly.
Most engine failure result from incorrect connection, for instance the neutral conductor
(N) is being connected to a phase.
This might lead to the following results:
the engine does get quickly very hot,
the engine noise increases,
the engine has no power.
When the phases are connected wrongly, the guarantee is being null and void.
2008
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 20
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Assembly
MASCHINEN
GERMANY
ATTENTION!
Lathes with frequency converter must not be operated with a CEE plug. Connect the
machine permanently to a connection box
(see EN 50178 / VDE 5.2.11.1)
D 250 x 400 Vario
D 250 x 550 Vario
INFORMATION
On lathes of the type " VARIO", the frequency converter (driving regulator) might release the FI
protected switch of your electrical supply. In order to avoid malfunction, you either need an FI
protected switch sensitive for pulse current or AC/DC sensitive.
In case of malfunction or release of the FI protected switch, please check the type installed.
The following signs indicate if you have one of the FI protected switches described above.
FI protected switch sensitive to AC/DC
FI protected switch sensitive to pulse current
300 mA
300 mA
We recommend you to use a FI protected switch sensitive to AC/DC. FI protected switches sensitive to AC/DC (RCCB, type B are adequate for 1 phase and 3 phase fed frequency converters
(driving regulator)).
An FI protected switch type AC (only for alternating current) is not appropriate for frequency
converters. FI protected switches type AC are no longer used.
3.5.4
Functional test
Clamp a workpiece into the lathe chuck of the machine or close the jaws of the lathe chuck
fully before turning on the machine.
WARNING!
Mind the maximum lathe chuck opening.
Do not stand in front of the lathe chuck when turning on the machine for the first time.
GB
2008
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 21
quantum
MASCHINEN
3.6
3.7
Assembly
GERMANY
Optional accessories D210
Designation
Item No.
Designation
Item No.
steady rest for D210
344 0315
quick change tool holder

SWH 1-A
338 4301
Rhm four jaw chuck

(chuck flange necessary)
344 0312
set of collet chucks 1-16 mm,

15 pieces, ER 25
344 1109
chuck flange
(quantum four jaw chuck)
344 1012
chuck flange
(Rhm three jaw chuck)
344 0313
follow rest for D210
344 0310

18 pieces, ER 32
344 1122
collet chuck holder ER 25
344 0305
344 0306
surface plate 200 mm
344 0352
set of cutting tools 10mm,

11 pieces
344 1108
Optional accessories D250

Designation
Item No.
Designation
Item No.
steady rest for D250
344 0515
quick change tool holder

SWH 1-A
338 4301
Rhm four jaw chuck

(chuck flange necessary )
344 1027

15 pices, ER 25
344 1109
chuck flange
(Rhm four jaw chuck)
344 0511
set of collect chucks 3-20

mm, 18 pieces, ER 32
344 1122
follow rest for D250
344 0510
344 0505
344 0506
surface plate 250 mm
344 0552
set of cutting tools 10mm,

11 pieces
344 1108
2008
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 22
quantum
Assembly
MASCHINEN
3.7.1
GERMANY
Mounting instruction chuck flange

Putting on of jaw chuck onto the chuck flange
Clean the flange and spindle nose, put the flange onto the spindle nose.
Measure the inner hole of the jaw chuck and turn this value of the chuck flange to a diameter as
a H7 fit. Turn once easily over the flat surface of the chuck flange until the surface runs true.
Place the lathe chuck and tighten it.
Consider: The jaw chuck must let itself manually and put on with the aid of a back-proof plastic
tip hammer (distribute uniformly easy strokes over the front panel).
Clamp clamping bolts alternating and uniformly.
The screws may perform no compulsion onto the drilling wall since the chuck body bends itself
else or the jaws are locked in position.
Furthermore, radial run-outs can occur.
Refinishing on the jaw chuck is not admissible!
3.7.2
Mounting instruction for collet chuck holder

Mounting of collet chuck holder 344 0506 on your lathe D250
Proceed as follows.
Mark out the position of the lathe chuck
at the spindle flange before dismantling
with an e.g. felt-tipped pen.
Dismantle the lathe chuck.
Clean all faces of the spindle nose and
of the collet chuck holder extremely
thoroughly.
spindle flange
(short taper seat)
measuring position
Dismantle the set screw of the lathe

chuck and screw in the set screw into
the collet chuck holder.
Measure the true running of the spindle
nose. Mark out the greatest positive
amplitude of the dial gauge at the
spindle nose with an e.g. felt-tipped
pen.
set screw
Attach the collet chuck holder to the

spindle flange, easily tighten the nuts.
Pull in the nuts stepwise once and
uniformly alternating at least three times
in successively (only this way you will
get the best true running).
GB
2008
Measure the true running of the collet

chuck holder at the conical surface.
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 23
quantum
MASCHINEN
Assembly
GERMANY
Position the collet chuck holder by

turning each 120 at the spindle flange
to the highest run out precision is
achieved.
Mark out the position of the highest
circularity accuracy of spindle flange
with collet chuck holder and assemble
then the collet chuck holder on the
highest circularity accuracy position.
measuring position
Illustr.3-4: 344 1305 Without union nut
3.7.3
Use of collet chucks

When using collet chucks to clamp the workpiece higher machining tolerances are available.
The exchange of collet chucks for a smaller or larger diameter is simple and can be easily performed.
First, the collect chuck will be pressed into the ring of the union nut and has to rest there by
itself. The workpiece will be clamped by fastening the union nut.
Make sure that you are using the correct collet chuck for the corresponding diameter in order to
be able to fix the workpiece safety and firmly.
2008
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 24
quantum
Assembly
MASCHINEN
3.7.4
GERMANY
Mounting of follow rest - D210x400 Vario
Abb.3-5: Follow rest - D210x400 Vario
GB
2008
3.7.5
Mounting of steady rest - D210x400 Vario
Abb.3-6: Steady rest - D210x400 Vario
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 25
quantum
MASCHINEN
3.7.6
Assembly
GERMANY
Mounting of quick change tool holder SWH 1-A
Abb.3-7: Quick change tool holder SWH 1-A
2008
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 26
quantum
Operation
MASCHINEN
Operation
4.1
Safety
GERMANY
The lathe operates safely only under following conditions:

The lathe is in proper working order.
The lathe is used as prescribed.
The operating manual is followed.
All safety devices are being installed and activated.
Any malfunctions should be eliminated immediately. Stop the machine immediately in the event
of any malfunction during operation and make sure it cannot be started up accidentally or without authorization.
Notify the person responsible immediately of any modification.
For your own safety during operation on page 12
4.2
Control and indicating elements
4.2.1
D210x400 / Vario
EMERGENCY STOP ON/ OFF switch lathe chuck protection quadruple tool holder
button
change-over switch
lathe chuck
protective cover of headstock
handwheel
top slide
clamping lever tailstock

sleeve
change wheel and

infeed table
tailstock
rotation speed
indicator
speed setting invinitely variable
speed table
adjusting screw
tailstock
handwheel lathe saddle
handwheel cross slide
feed activation lever
lead screw
GB
2008
Illustr.4-1: D210x400 Vario
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 27
quantum
MASCHINEN
4.2.2
Operation
GERMANY
D 250 x 550
EMERGENCY STOP ON/ OFF switch
button
change-over switch
lathe chuck protection
lathe chuck
protective cover of headstock
quadruple tool holder
clamping lever
tailstock sleeve
handwheel
top slide
change wheel and

infeed table
tailstock
speed table
adjusting screw
tailstock
handwheel lathe sad-
handwheel cross
slide
Illustr.4-2:
4.3
feed activation lever

lead screw
D 250 x 550
Operating signs
Feed speed
mm
Thread - Metric
n/1"
Thread - Inch
Lead screw nut disengaged
(feed deactivated)
Lead screw engaged
(feed activated)
Speed adjustment (only "VARIO")
2008
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 28
quantum
Operation
MASCHINEN
4.4
GERMANY
Tool holder
Clamp the turning tool into the tool holder.
The tool must be clamped firmly and with the least possible
overhang in order to absorb well and reliably the cutting
force generated during the chip formation.
Adjust the height of the tool. Use the tailstock with lathe centre to adjust the tool to the required height. If necessary, use
steel spacer shims under the tool to get the required height.
Illustr.4-3: Tool holder
4.5
Lathe chuck
The workpieces must be clamped firmly and securely onto
the lathe before they are machined. The clamp should be
tight enough to ensure that the workpiece is moved correctly, but not so tight that it is damaged or deformed.
Clamp the workpiece into the lathe chuck with the aid of
the chuck key provided.
Illustr.4-4: Lathe chuck
WARNING!
Do not clamp any workpieces that exceed the permitted chucking capacity of the lathe
chuck. The clamping force of the chuck is too low if its capacity is being exceeded. The
jaws might be getting loose.
4.5.1
Head spindle seat

ATTENTION!
When disassembling the machine a workpiece holder might fall on the engine bed and
might damage the guide rail. Put a wooden board or another appropriate part on the
engine bed in order to prevent damages.
Disconnect the machine from the electrical power supply.
Block the turning of the spindle by putting e.g. an extension onto the square seats of the
lathe chuck. Make sure that the machine bed is not damaged by the crank of a lever.
Unscrew the 3 nuts on the flange for the lathe chuck to remove the workpiece holder.
Take the workpiece holder to the front.
GB
2008
If necessary, loosen the workpiece holder by hitting it gently with a plastic tip hammer or a
rubber mallet.
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 29
quantum
MASCHINEN
4.6
Operation
GERMANY
Adjusting the speed

Adjust the speed by changing the position of the V-belt on the pulleys.
With the optional "Vario" equipment, the speed can be regulated within the corresponding speed
ranges with the aid of a frequency converter. The speed can then be adjusted using the
potentiometer on the control panel of the lathe.
WARNING!
Unplug the shockproof plug of the lathe before opening the protective cover.
tension pulley holder with tension pulley
toothed belt
lathe spindle
spindle pulley
pulleys of primary transmission
change gears on quadrant

V-belt
toothed belt
motor pulley
electric motor
Illustr.4-5: Gear D 210 x 400
4.6.1
Protective cover of the headstock

In order to change the speed or feed, you
first have to remove the protective cover.
Unplug the shockproof plug from the
mains.
Unscrew the two fastening screws.
fastening screws
Remove the protective cover.
Illustr.4-6: Protective cover of the headstock
4.6.2
Changing the speed range

Loosen the nut on the tension pulley
holder and release the tension of the
V-belt.
Lift the V-belt into the corresponding
position.
Illustr.4-7: Tension pulley D 210 x 400
Depending on the selected speed, the V-belt will have to be lifted directly onto the motor pulley or onto
the pulley of the primary transmission. Handle the V-belt with care. It must not be damaged or overstretched.
Retighten the tension pulley and fasten the nut again.
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 30
2008
The correct tension of the toothed belt has been reached, when you can still bend it approximately
3 mm with your index finger.
quantum
Operation
MASCHINEN
GERMANY
ATTENTION!
Make sure the tension pulley is in contact with the outside of the V-belt at all times!
Make sure the tension of the V-belt is correct. Excessive or insufficient tension can cause
damage.
4.6.3
Speed table D 210 x 400
Illustr.4-8: Speed table D 210 x 400
4.6.4
Speed table D 250 x 550
AC 1
AC 2
AC 3
B
C
620
1000
2000
BC 1
BC 2
BC 3
125
210
420
1 2 3
Illustr.4-9: Speed table D 250 x 550
4.7
Speed setting "VARIO"
The speed setting on the VARIO lathes is

performed with a potentiometer at a range
from 15 to 225%. The possible speed
range is depending on the position of the
V-belt.
speed setting
Illustr.4-10: Potentiometer
D
GB
2008
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 31
quantum
MASCHINEN
4.7.1
Operation
GERMANY
Speed table D 210 x 400 Vario
Illustr.4-11: Speed table D 210 x 400 VARIO
4.7.2
Speed table D 250 Vario
A
B
C
1 2 3
AC 1
AC 2
15 -225%
15 -225%
15 -225%
80 -1200
160 -2200
320 -2500
BC 1
BC 2
BC 3
AC 3
15 -225%
15 -225%
15 -225%
20 -330
45 -660
95 -1100
Illustr.4-12: Speed table D 250 VARIO
INFORMATION
In the V-belt position AC 3, the physical limits of the drive are being achieved at 2500 min-1 by
mechanical frictional resistance. It is impossible to have an effective controlling variable of 225%
in the V-belt position AC 3. The full range of controlling variables from 15% to 225% are only
available for the V-belt position AC 1.
This setting is intended to prevent the workpiece from getting loose by too high centrifugal force
of the clamping jaws on the lathe chuck.
4.7.3
Changing the change gears

D
The change gears for the feed are mounted on a quadrant.

Disconnect the shockproof plug from the mains.
Loosen the locking screw on the quadrant.
Swing the quadrant to the right.
Unscrew the bolt from the lead screw or the nuts from the quadrant bolts in order to remove
the change gears to the front.
Install the gear couples using the feed or change gear table and screw the gearwheels onto
the quadrant again.
Swing the quadrant to the left until the gearwheels have engaged again.
Re-adjust gear flank clearance by inserting a normal sheet of paper as an adjusting or distance aid between the gearwheels.
Attach the protective cover of the headstock and reconnect the machine to the power supply.
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 32
2008
Immobilise the quadrant with the locking screw.
quantum
Operation
MASCHINEN
4.7.4
GERMANY
Engaging lever
The automatic longitudinal feed and the
feed for thread cutting are activated and

deactivated using the engaging lever.
The feed is transmitted via the lead
screw nut.
engaging lever
Push the engaging lever downward.

The lead screw nut is engaged and the
automatic longitudinal feed is activated.
handwheel
Illustr.4-13: Apron
Move the handwheel slightly to lock the engaging lever in place.
4.8
Lathe saddle with cross and top slide

The handwheel is used to traverse the
lathe saddle manually.
The cross slide can be advanced and
returned by turning the cross slide handwheel.
cross slide
handwheel cross
slide
Illustr.4-14: Cross slide
The top slide (tool slide) supports the quadruple tool holder.
Use the top slide handwheel to move the
corresponding slide.
quadruple tool holder

top slide
handwheel top slide
Illustr.4-15: Top slide
4.8.1
Immobilising the lathe saddle

The cutting force produced during facing,
recessing or slicing process may displace
the lathe saddle.
Secure the lathe saddle using the tightening screw.
tightening screw
GB
2008
Illustr.4-16: Lathe saddle
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 33
quantum
MASCHINEN
4.8.2
Operation
GERMANY
Turning short tapers with the top slide

Short tapers are turned manually with the
top slide. The scaling is performed up to
60 degree of angle. It is also possible to
adjust the top slide pass the angular mark.
top slide
Loosen the two nuts at the left and right

of the top slide.
nuts
Swivel the top slide.

Clamp the top slide again.
Illustr.4-17: Turning tapers
4.8.3
Turning tapers with the tailstock

The cross-adjustment of the tailstock is used for turning long, thin bodies.
Loosen the locking nut of the tailstock.
Unscrew the locking screw approximately half a turn.
By alternately loosening and tightening the two (front and rear) adjusting screws, the tailstock
is moved out of the central position. The desired cross-adjustment can be read off the scale.
First retighten the locking screw and then the two (front and rear) adjusting screws. Retighten
the locking screw of the tailstock.
ATTENTION!
Check clamping of the tailstock and the
sleeve, respectively for turning jobs
between centres!
securing screw
Fit the securing screw at the end of the

lathe bed in order to prevent the tailstock from falling off the lathe bed.
Illustr.4-18: Lathe bed
2008
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 34
quantum
Operation
MASCHINEN
4.9
GERMANY
Tailstock sleeve
The tailstock sleeve is used to hold the tools (bits, lathe centres, etc.)
Clamp the required tool in the tailstock sleeve.
Use the scale [mm] on the sleeve to re-adjust and / or adjust the tool.
Clamp the sleeve with the clamping lever.

Use the handwheel to move the sleeve back and forth.
The sleeve of the tailstock can be used to introduce a drill chuck for holding bits and countersinks.
4.10
Clamping a workpiece into the three-jaw chuck

When the workpiece is clamped unprofessionally, there is a risk of injury as the workpiece may
fly off or the jaws may break. The following examples do not show all possible situations of danger.
incorrect
correct
Additional support over

centre or rest
Clamping diameter too

large.
Use larger lathe.
Workpiece is too heavy

and clamping grade too
short.
Support over centre,

enlarges clamping grade.
Enlarged clamping grades
are not available for this
three jaw chuck.
Possibly use larger lathe.
Clamping diameter too

short.
Clamp on the largest

clamping diameter possible.
GB
2008
Clamping too short, overhang too large.
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 35
quantum
MASCHINEN
4.10.1
Operation
GERMANY
Replacing the clamping jaws on the lathe chuck

The clamping jaws and the three-jaw chuck
are provided with numbers. Check before the
change, if the numbers are readable and, if
necessary, mark the jaws and their primary
position. Insert the clamping jaws at the correct position and in the right order into the
three-jaw chuck.
1
2
After the replacement, bring the jaws completely together in order to control if they are
inserted correctly.
Illustr.4-19: Three-jaw chuck / clamping jaws
4.11
General working notes
4.11.1
Fitting a follow rest

The lathe is prepared for fitting a follow
rest.
Remove the two protecting screws in
the lathe saddle.
protecting screws
Attach the follow rest with the help to

the provided thread.
Illustr.4-20: Lathe saddle D 210 x 400
4.11.2
Coolant
Friction during the cutting process causes high temperatures at the cutting edges of the tool.
The tool should therefore be cooled during the cutting process. Cooling the tool with a suitable
cooling lubricant ensures better working results and a longer edge life of the cutting tool.
INFORMATION
Use a water-soluble and non-pollutant emulsion as a cooling agent. This can be obtained from
authorized distributors.
Make sure that the cooling agent is properly retrieved. Respect the environment when disposing of any lubricants and cooling agents. Follow the manufacturers disposal instructions.
2008
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 36
quantum
Maintenance
MASCHINEN
GERMANY
Maintenance
In this chapter you will find important information about
inspection
maintenance
repair
of the lathe.
The diagram below shows which tasks fall under these categories.
Maintenance
Repair
Inspection
Maintenance
Measuring
Rough cleaning
Mending
Testing
Fine cleaning
Replacing
Conserving
Adjusting
Lubricating
Completing
Replacing
Re-adjusting
Illustr.5-1: Maintenance Definition according to DIN 31051
ATTENTION !
Properly performed regular maintenance is an essential prerequisite for
safe operation,
faulty-free operation,
long service life of the lathe
the quality of the products to manufacture.
Installations and equipment from other manufacturers also have to be in optimum condition.
ENVIRONMENTAL PROTECTION
During work on the spindle head please make sure that
collector vessels are used with sufficient capacity for the amount of liquid to be collected.
liquids and oils should not be split on the ground.
Clean-up any split liquid or oils immediately, using proper oil-absorption methods and dispose of
them in accordance with current legal requirements on the environment.
Cleaning-up spillages
GB
2008
Do not re-introduce liquids split outside the system during repair or as a result of leakage from
the reserve tank: collect them in a collecting container to be disposed of.
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 37
quantum
MASCHINEN
Maintenance
GERMANY
Disposal
Never dump oil or other pollutant substances in water inlets, rivers or channels.
Used oils have to be delivered to a collection centre. Consult your supervisor if you do not know
where the collection centre is.
5.1
Safety
WARNING!
The consequences of incorrect maintenance and repair work may include:
very serious injury to the staff working on the lathe,
damage to the lathe.
Only qualified staff should carry out maintenance and repair work on the lathe.
5.1.1
Preparation
WARNING!
Only carry out work on the lathe, if it has been disconnected of the power supply.
Switching-off and securing the lathe on page 13
Attach a warning label.
5.1.2
Restarting
Run a safety check before restarting the lathe.
Safety check on page 11
WARNING!
Before connecting the lathe, you must check that there is no danger for persons and that
the lathe is not damaged.
2008
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 38
quantum
Maintenance
MASCHINEN
5.2
GERMANY
Inspection and maintenance

The type and extent of wear depends to a large scale on individual usage and service conditions. For this reason, all the intervals are only valid for the authorized conditions.
Interval
Where?
What?
How?
after each
maintenance
or repair operation
Lathe
Start of work,
Safety check on page 11
Lubricate all slideways.
after each
maintenance
or repair operation
Lathe
Start of work,
Slightly lubricate the change gears and lead screw with

lithium-based grease.
Lubricate
Excessive clearance in the top slide can be reduced by readjusting the pressure pad.
Loosen the counternuts.
Turn the set screw slightly clockwise and secure the set
screws again using the counternut.
As required
Top slide
INFORMATION
Re-adjust
A 900 turn of the set screws corresponds to a travel of 0,2 mm. Make a re-adjustment of the set
screws in small steps.
.
set screws with counternuts
pressure pad
GB
2008
Illustr. 5-2: Tapered gib at the top slide
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 39
quantum
MASCHINEN
Interval
Maintenance
GERMANY
Where?
What?
How?
Lubricate all lubricating nipples with machinery oil.
lubricating nipple on lead screw
every month
lathe D210 and D250
lubricating nipple on tailstock
lubricate
lubricating nipples on lathe saddle and cross slide
lubricating nipples on change

gear primary transmission
2008
Illustr. 5-3: Lubricating nipples
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 40
quantum
Maintenance
MASCHINEN
Interval
Where?
What?
GERMANY
How?
Excessive clearance in the slideways can be reduced by readjusting the pressure pads.
Loosen the counternuts.
Turn the set screw slightly clockwise and secure the set
screws again using the counternut.
INFORMATION
A 900 turn of the set screws corresponds to a travel of 0,2 mm. Make a re-adjustment of the set
screws in small steps.
The tapered gib for guiding the lead-screw nut has
been factory-set and does not normally need to be
re-adjusted.
set screws
As required
Slideways
pressure pad
Re-adjust
Illustr. 5-4: Pressure pad top slide
set screws
cross slide
set screws
apron
Illustr. 5-5: Pressure pad apron

D 210 x 400
pressure pad
nuts and set screws
GB
2008
Illustr. 5-6: Slideway lathe saddle
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 41
quantum
MASCHINEN
Maintenance
GERMANY
INFORMATION
The spindle bearings are permanently greased. Greasing during the maintenance intervals is
not necessary. Further greasing of the spindle bearings is only necessary in case of de- and
remounting of the spindle bearing.
5.3
Repair
For any repair work, request the assistance of an employee of Optimum Maschinen Germany
GmbHs technical service or send us the lathe.
If the repairs are carried out by qualified technical staff, they must follow the indications given in
this manual.
The company Optimum Maschinen Germany GmbH does not take any responsibility nor does it
guarantee against damage and operating malfunctions resulting from failure to observe this
operating manual.
For repairs only use
faultless and suitable tools,
original parts or parts from series expressly authorized by Optimum Maschinen Germany
GmbH.
2008
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 42
quantum
Appendix turning
MASCHINEN
GERMANY
Appendix turning
Turning is a cutting manufacturing process with certain geometrically positive or negative cutting edge geometries.
For the machining on the outside tool holder with quadrate shaft and for the machining on the
inside boring bars with rounded or oblated shafts are used (refer to ISO-code for tool holders
and boring bars).
To determine the machining direction, we distinguish between right, left and neutral tools.
On this type of lathes you generally work with right tools, as the tools are used before the center
of turning.
Machining direction for
tool holders
Machining direction for

boring bars
Fig.6-1: right holder
Fig.6-2: right boring bar
Fig.6-3: left holder
Fig.6-4: left boring bar
Fig.6-5: neutral holder
For the machining of a workpiece on the outer or inner diameter tools with different forms are required for longitudinal turning, facing, contour turning or
thread cutting as well as for grooving, cutting off and cutting.
GB
2008
Fig.6-6: tool holder for grooving, cutting

off and cutting
22 April 2008
Version 1.1.2
Fig.6-7: boring bar for grooving
D320 x 630 ; D320 x 920 - (Vario)
Lathe
Page 43
quantum
MASCHINEN
Appendix turning
GERMANY
Fig.6-9: boring bar for thread cutting
Fig.6-8: tool holder for thread cutting
6.1
ISO-designation system for tool holder, inside machining
Material of the body

Identification
letter
Material
of the body
steel cutter
Shank diameter
none
with inner coolant
feeding
with vibration
damping
with vibration damping

and inner coolant
feeding
hard metal
cutter with
steel head
none
with inner coolant
feeding
with vibration
damping
with vibration
damping and inner
coolant feeding
heavy metal
Type of fixture
Construction
features
Tool length
none
with inner coolant
feeding
clamped at the top
08
10
12
16
20
25
32
40
50
clamped at the top

above the hole
Identification letters
for the length
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
U
V
W
X
Y
32 mm
40 mm
50 mm
60 mm
70 mm
80 mm
90 mm
100 mm
110 mm
125 mm
140 mm
150 mm
160 mm
170 mm
180 mm
200 mm
250 mm
300 mm
350 mm
400 mm
450 mm
special length
500 mm
clamped above the hole
screwed through
the hole
2008
Lathe
D320 x 630 ; D320 x 920 - (Vario)
Version 1.1.2
22 April 2008
GB
Page 44
quantum
Appendix turning
MASCHINEN
6.2
Type of fixture
GERMANY
ISO-designation system for tool holder, outside machining

Form of the indexable insert
Form of the tool holder
Free angle of the indexab
clamped at the top
clamped at the top

above the hole
clamped above
the hole
screwed through
the hole
GB
2008
free angles where special

indications are requiired
22 April 2008
Version 1.1.2
D320 x 630 ; D320 x 920 - (Vario)
Lathe
Page 45
quantum
MASCHINEN
6.3
Appendix turning
GERMANY
Cutter with hard metal reversible carbide tip soldered on
Fig.6-10: straight cutter DIN 4971

ISO 1
Fig.6-11: bent cutter DIN 4972

ISO 2
Fig.6-12: inside tool DIN 4973

ISO 8
Fig.6-13: internal side turning tool for corner work

DIN 4974 ISO 9
Fig.6-14: tip of cutter DIN 4975
Fig.6-15: cutter width DIN 4976

ISO 4
Fig.6-16: offset face turning tool DIN 4977

ISO 5
Fig.6-17: offset tool for corner work DIN 4978

ISO 3
Fig.6-18: offset side turning tool DIN 4980

ISO 6
Fig.6-19: cuttoff tool DIN 4981

ISO 7
Lathe tools made of high-speed steel (HSS) and lathe tools with hard metal tips soldered on are
solid tools. The cutting edge geometry is to be ground for the corresponding machining.
Grinding or regrinding of cutting edge geometries of turning tools on page 64
For tool holders with indexable inserts the cutter geometry of the tool holder and of the corresponding indexable insert is given. For this type of tools there are four types of ficture for the
indexable inserts
ISO-designation system for tool holder, outside machining on page 45
6.4
Cut the first chips

In order to cut the first chips, a tool holder for the outside machining and a cutter bar for the
inside machining are required. Furthermore, some twist drills (HSS) are required to centrically
drill the part to be turned.
For the "do-it-yourselfer" it is recommended to use lathe tools with indexable inserts and screwed clamping. The lathe tool does not require grinding and the indexable insert have a positive
cutting form level.
Before you can set the tools you have to determine the shank height and width respectively the
shank diameter.
For tools according to ISO or DIN, the shank height is equal to the height of the cutting point.
After clamping the tool holder, the height of the cutting point is to be checked. For drill rods
Lathe
D320 x 630 ; D320 x 920 - (Vario)
Version 1.1.2
22 April 2008
GB
Page 46
2008
The indicated height of centers is the measure from the cutting point to the lathe bed. As there is
no tool holder yet, the difference in height is to be determined from the bearing surface of the
tool holder in the quadraple holder to the rotation axis. For some machines, the difference in
height to the rotation axis is indicated in the technical data.
quantum
Appendix turning
MASCHINEN
GERMANY
according to ISO, the height of the cutting point is half the shank diameter and for flattened drill
rods half the flattened height. For inside tools according to DIN the height of th cutting point corresponds to 0,8 x shank diameter respectively shank height.
ATTENTION!
If due to a variation in tolerance there is a slug or cone on the plane face, the exact height of
centers is to be found by facing trials (put the tool holder higher for slugs and lower for cones).
The height of centers is to be checked each time when the turning tools are changed!
For example, a shaft with a diameter of 30mm is to be machined of C45. The outside diameter is
to be turned and faced 20mm and a hole of 16mm is to be drilled.
Selecting the tools
tool holder for turningand facing with 95 tool cutting edge angle
indexable insert with a point angle of 80
we select a coated hard metal HC M15/K10 as cutting material. With this tool about 75% of
all lathe work on the outside diameter may be performed.
Selecting the cutting data
A hard metal with the designation HC M15/K10 is selected as cutting material, cutting speed
c = 80 m/min
ap = 0,4mm for outside machining; ap = 0,2 mm for inside machining
f = 0,05 mm/U (value for automatic feed)
The speed which is to be set is calculated with

1
c 1000 80 1000
n = ------------------------- = ------------------------ = 849min
d 3, 14 30 3, 14
GB
2008
the formular
22 April 2008
Version 1.1.2
D320 x 630 ; D320 x 920 - (Vario)
Lathe
Page 47
quantum
MASCHINEN
6.5
Appendix turning
GERMANY
Outside machining, longitudinal turning and facing

For longitudinal turning, the tool holder is moved parallel to the rotation axis. The feed is performed by turning the handwheel of the top slide (therefore the bedslide is to be fixed with the
clamping screw). Furthermore you have to pay attention that the angular scale of the topslide is
set to zero so that no tapers are being produced.
The feed may also be performed automatically over the leading spindle by shifting the operating
lever of the leadscrew nut. Pay attention that the feed is not automatically switched off.
Switching off is to be done manually!
Pay also attention to the correct gear pairing!
The infeed of the depth of cut is performed over the handwheel of the compound slide in direction to the rotation axis.
feed direction
depth of cut infeed
Fig.6-20: longitudinal turning
For facing the bedslide is to be fixed with the clamping screw. The feed is performed by turning
the handwheel of the compound slide. The infeed of the depth of cut is performed with the handwheel of the top slide.
depth of cut infeed
feed direction
Fig.6-21: facing
6.6
Inside machining, drilling and longitudinal turning

Selecting the tools
Lathe
D320 x 630 ; D320 x 920 - (Vario)
Version 1.1.2
22 April 2008
GB
Page 48
2008
drill chuck with morse cone seat

twist drill with center drill
drill rod with 95 tool cutting edge angle. This drill rod has a shank diameter of 8,0mm, e.g. a
cutting point height of 4,0mm. For a drill rod shank with a flattening at the top, a support may
be put beneath the tool in order to achieve the require height of centers. If the drill rod has
got a streight shank, a prison or a special streight shank seat is required.
For drill rods please take into account that there is a predetermined minimum turning diameter in this example of 11mm.
The advantage in selecting these tools is that you may use the same indexable inserts as for
the outside machining. .
With this tool you may perform about 75% of the lathe work on the inside diameter.
In order to machine centric holes on the lathe, twist drills (HSS) are required. Furthermore a
drill chuck with a chucking capacity of 1 to 13mm or 3-16mm with a more cone seat (example
morse cone seat of the size 2) is required.
The drill chuck with the morse cone seat is held by the tailstock sleeve and the twist drills are
clamped into the drill chuck. The feed for drilling is performed after clamping the tailstock to
its position with the handwheel on the tailstock sleeve.
To make sure that the twist drill will not run off center when spot-drilling, the workpiece is to
be centered with a center drill. For holes from 6,0mm onward you should predrill with a smal-
quantum
Appendix turning
MASCHINEN
6.7
GERMANY
ler drill. The drill diameter must be as large as the core diameter of the drill of the hole diameter which is to be drilled! A 4,0mm and a 11,5mm drill are used.
With the drill rod only the predetermined diameter is followed. The feed is performed by
turning the handwheel of the top slide paralell to the rotation axis (please also follow the indications for longitudinal turning. The infeed of the cutting depth is performed with the handwheel of the compound slide in direction away from the center.
Please make sure that the drill rods are clamped as short as possible (to avoid oscillations).
You may assure a projection length from the drill rod seat of 4 x drill hole diameter as an
empirical formula.
Tapping of external and internal threads

Threads with smaller diameters and standard thread pitches should be tapped manually on the
lathe with screw-taps or dies by turning the clamping chuck as this is more simple to produce.
ATTENTION !
Pull off the mains plug of the lathe if you want to tap a thread as described above.
Fig.6-22: die
Fig.6-23: screw tap
Bolts and nuts with large thread diameters, deviating thread pitches or special types of thread,
right-handed and left-handed threads may be produced by threading. For this manufacturing
there are as well tool holders and drill rods with exchangeable indexable inserts (one-edged or
multiple-edged).
Fig.6-25: tap internal thread
GB
2008
Fig.6-24: tap external thread
22 April 2008
Version 1.1.2
D320 x 630 ; D320 x 920 - (Vario)
Lathe
Page 49
quantum
MASCHINEN
GERMANY
Thread types
Code letter
Short term (e. g.)
Nut
ISO-thread
Bolt
M
UN
UNC
UNF
UNEF
UNS
1/4" - 20UNC - 2A
UNJ
1/4" - 20UNJ
B.S.W.
W
1/4" in. -20 B.S.W.
M4x12
0,250 - UNC - 2A
Nut
UNJ
Bolt
Nut
Bolt
Whitworth
Application
Machine tools and general mechanical engineering
Profile
Aircraft industry and aerospace
Designation
Cilindrical threads, pipe threads or conical pipe threads for connections which seal within the thread
6.7.1
Appendix turning
2008
Lathe
D320 x 630 ; D320 x 920 - (Vario)
Version 1.1.2
22 April 2008
GB
Page 50
quantum
MASCHINEN
GERMANY
Bolt
TR
Tr 40 x 7
Tr 40 x 14 P7
RD
RD DIN 405
Fittings and for purposes of the fire brigade
ISO-trapezoid thread
(one- and multiplethreaded)
NPT
1 11 NPT
Fittings and tube joints
Nut
Nut
Bolt
Round thread
Motion thread, leading spindle and transport spindle
Appendix turning
Nut
NPT
Kegel
GB
2008
Bolt
22 April 2008
Version 1.1.2
D320 x 630 ; D320 x 920 - (Vario)
Lathe
Page 51
quantum
MASCHINEN
6.7.2
Appendix turning
GERMANY
Metric thread (60 flank angle)

pitch P
Nut
depth of thread of the bolt h2=0,6134 x P

depth of thread of the nut h1 = 0,5413 x P
rounding r = 0,1443 x P
flank diameter d2 = D2 =d - 0,6493
core removing hole drill = d - P
Bolt
flank angle = 60
Metric coarse-pitch thread
M1
M 1,1
M 1,2
M 1,4
M 1,6
M 1,8
M2
M 2,2
M 2,5
M3
M 3,5
M4
M5
M6
M8
M 10
M 12
M14
M 16
M18
M 20
M 22
M 24
M 27
M 30
M 36
M 42
M 48
M 56
M 64
0,25
0,25
0,25
0,3
0,35
0,35
0,4
0,45
0,45
0,5
0,6
0,7
0,8
1
1,25
1,5
1,75
2
2
2,5
2,5
2,5
3
3
3,5
4
4,5
5,5
5,5
6
0,838
0,938
1,038
1,205
1,373
1,573
1,740
1,908
2,208
2,675
3,110
3,545
4,480
5,350
7,188
9,026
10,863
12,701
14,701
16,376
18,376
20,376
22,051
25,051
27,727
33,402
39,077
44,752
52,428
60,103
Bolt
d3
Nut
D1
Bolt
h3
Nut
H1
Core removing
hole drill
Column 2
Flank diameter
d2 = D2
Column 1
Pitch P
Denomination of thread
d=D
Rounding r
Sizes in mm: preferably use the threads in column 1
0,693
0,793
0,893
1,032
1,171
1,371
1,509
1,648
1,948
2,387
2,764
3,141
4,019
4,773
6,466
8,160
9,853
11,546
13,546
14,933
16,933
18,933
20,319
23,319
25,706
31,093
36,479
41,866
49,252
56,639
0,729
0,829
0,929
1,075
1,221
1,421
1,567
1,713
2,013
2,459
2,850
3,242
4,134
4,917
6,647
8,376
10,106
11,835
13,835
15,294
17,294
19,294
20,752
23,752
26,211
31,670
37,129
41,866
49,252
56,639
0,153
0,153
0,153
0,184
0,215
0,215
0,245
0,276
0,276
0,307
0,368
0,429
0,491
0,613
0,767
0,920
1,074
1,227
1,227
1,534
1,534
1,534
1,840
1,840
2,147
2,454
2,760
3,067
3,374
3,681
0,135
0,135
0,135
0,162
0,189
0,189
0,217
0,244
0,244
0,271
0,325
0,379
0,433
0,541
0,677
0,812
0,947
1,083
1,083
1,353
1,353
1,353
1,624
1,624
1,894
2,165
2,436
2,706
2,977
3,248
0,036
0,036
0,036
0,043
0,051
0,051
0,058
0,065
0,065
0,072
0,087
0,101
0,115
0,144
0,180
0,217
0,253
0,289
0,289
0,361
0,361
0,361
0,433
0,433
0,505
0,577
0,650
0,722
0,794
0,866
0,75
0,85
0,95
1,1
1,3
1,5
1,6
1,8
2,1
2,5
2,9
3,3
4,2
5,0
6,8
8,5
10,2
12
14
15,5
17,5
19,5
21
24
26,5
32
37,5
43
50,5
58
Core diameter
Depth of thread
Metric fine-pitch thread

Flank diameter
d2 = D2
M2 x 0,2
M2,5 x 0,25
M3 x 0,35
M4 x 0,5
M5 x 0,5
M6 x 0,75
M8 x 0,75
M8 x 1
M10 x 0,75
M10 x 1
M12 x 1
M12 x 1,25
M16 x 1
1,870
2,338
2,773
3,675
4,675
5,513
7,513
7,350
9,513
9,350
11,350
11,188
15,350
Lathe
Bolt
1,755
2,193
2,571
3,387
4,387
5,080
7,080
6,773
9,080
8,773
10,773
10,466
14,773
Nut
1,783
2,229
2,621
3,459
4,459
5,188
7,188
6,917
9,188
8,917
10,917
10,647
14,917
Denomination
of thread d x P
M16 x 1,5
M20 x 1
M20 x 1,5
M24 x 1,5
M24 x 2
M30 x 1,5
M30 x 2
M36 x 1,5
M36 x 2
M42 x 1,5
M42 x 2
M46 x 1,5
M48 x 2
Flank
diameter
d2 = D2
15,026
19,350
19,026
23,026
22,701
29,026
28,701
35,026
34,701
41,026
40,701
47,026
46,701
D320 x 630 ; D320 x 920 - (Vario)
Core
diameter
Bolt
14,160
18,773
18,160
22,160
21,546
28,160
27,546
34,160
33,546
40,160
39,546
46,160
45,546
Version 1.1.2
Nut
14,376
18,917
18,376
22,376
21,835
28,376
27,835
34,376
33,835
40,376
39,835
46,376
45,835
22 April 2008
GB
Page 52
Core diameter
2008
Denomination of
thread
dxP
quantum
Appendix turning
MASCHINEN
6.7.3
GERMANY
British threads (55 flank angle)

BSW (Ww.): British Standard Withworth Coarse Thread Series is the most common coarse-pitch
thread in Great Britain and corresponds in its usage category to the metric coarse-pitch thread.
The designation of a hexagon head screw 1/4" - 20 BSW x 3/4" , is here: 1/4" is the nominal diameter of the screw and 20 is the number of threads in 1" of length.
BSF: British Standard Fine Thread Series. BSW- and BSF are the thread selection for the common screws. This fine thread is very common in the British machine tool industry, but it is replaced by the American UNF thread.
BSP (R): British Standard Pipe Thread. Cylindric pipe thread; designation in Germany: R 1/4"
(nominal width of the tube in inch). Tube threads are larger in their diameter as "BSW". Designation 1/8" - 28 BSP
BSPT: British Standard Pipe - Taper Thread. Conic tube thread, cone 1:16; designation: 1/4" - 19
BSPT
BA: British Association Standard Thread (47 1/2 flank angle). Common with instruments and
watches, is being replaced by the metric ISO thread and by the ISO miniature thread. It consists
of numeric designations from 25 to 0=6,0mm max diameter.
Table of the British threads

Threads in 1"
Nominal diameter of the

thread
BSW
mm
1/16
3/32
1/8
5/32
3/16
7/32
1/4
9/32
5/16
3/8
7/16
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1"
1 1/8
1 1/4
1 3/8
1 1/2
1 5/8
1 3/4
1 7/8
2"
1,588
2,382
3,175
3,970
4,763
5,556
6,350
7,142
7,938
9,525
11,113
12,700
14,288
15,875
17,463
19,051
20,638
22,226
23,813
25,401
28,576
31,751
34,926
38,101
41,277
44,452
47,627
50,802
60
48
40
32
24
24
20
20
18
16
14
12
12
11
11
10
10
9
9
8
7
7
6
6
5
5
4 1/2
4 1/2
BSF
(R)
55 Flank angle
28
32
28
26
19
26
22
20
19
18
16
14
16
14
14
14
12
14
12
11
14
11
10
11
9
9
11
8
8
11
8
7
11
7
7
11
D. [mm]
9,73
13,16
16,66
20,96
22,91
26,44
30,20
33,25
41,91
47,80
53,75
59,62
D.
[mm]
Nr.
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
47 1/2 Flank angle

134
0,79
121
0,9
110
1,0
102
1,2
90,9
1,3
87,9
1,5
72,6
1,7
65,1
1,9
59,1
2,2
52,9
2,5
47,9
2,8
43,0
3,2
38,5
3,6
34,8
4,1
31,4
4,7
28,2
5,3
25,3
6,0
GB
2008
Inch
Threads in 1"
BA-threads
BSP/BSPT
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6.7.4
Appendix turning
GERMANY
Indexable inserts
For indexable inserts there are partial profile and full profile indexable inserts. The partial profile
indexable inserts are designed for a certain pitch range (e.g. 0,5 - 3mm).
The partial profile indexable insert is optimally appropriate for the single-piece production.
The full profile indexable insert is only designed for a certain pitch.
Fig.6-26: partial profile indexable insert
Fig.6-27: full profile indexable insert
Determining the machining method of right-handed and left-handed threads:

Right-handed tool holders or drill rods are used. In order to top right-handed threads the feed
direction towards the clamping chuck is selected and the machine spindle turns to the right (the
turning direction of the machine spindle is determined when you look into the spindle from the
rear side). If a left-handed thread is to be tapped, the feed direction is selected away from the
clamping chuck in direction to the tailstock and the machine spindle turns to the right.
feed direction
Fig.6-28: right-handed thread with the machine

spindle turning to the right
feed direction
Fig.6-29: left-handed thread with the machine

spindle turning to the right
As for thread cutting there are other conditions as for longitudinal turning, the forward cutter
must show a larger charance as the pitch angle of the thread.
Pitch angle
Thread diameter
Flank diameter
Core diameter
Pitch
P
tan = ----------------D2
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Fig.6-30: Pitch angle
quantum
Appendix turning
MASCHINEN
6.7.5
GERMANY
Examples for thread cutting

As an example, a metric external thread M30 x 1,0 mm made of brass is being machined.
Selecting the tool holder

For lathe D140 and D180, turning tool No.6 and for lathe D210, D240, D250, D280 turning tool
No.13.
Pointing turning tools are also appropriate (
tip of cutter DIN 4975 on page 46) with hard
metal plates soldered on of the complete set for the lathe D140 and D180, 8mm, 11-pieces, item
No. 344 1008 and for lathe D210, D240, D250, D280, 8mm, 11-pieces, item No. 344 1108 .
The above mentioned thread turning tools have a point angle of 60.
Set of turning tools HM 8mm 344 1011
7-pieces with HM indexable inserts
TiN-coated in a wooden case
ISO designation tool holder
Turning tool 1:
SWGCR/L0810D05
Turning tool 2:
SCLCR/L0810D06
Turning tool 3:
SDJCR/L0810D07
Turning tool 4:
SDNCN/L0810D07
Turning tool 5:
SCLCL0810D06
Turning tool 6:
LW0810R/L 04
Turning tool 7:
QA0812R/L03
10
11
12
Set of turning tools HM 10mm344 1111

7-pieces with HM indexable inserts
TiN-coated in a wooden case
ISO designation tool holder
Turning tool 8:
SWGCR/L1010E05
Turning tool 9:
SCLCR1010E06
Turning tool 10:
SDJCR/L1010E07
Turning tool 11:
SDNCN/L1010E07
Turning tool 12:
SCLCR/L1010E06
Turning tool 13:
LW1010R/L04
Turning tool 14:
QA1012R/L03
13
14
Steel sheets are to be laid under the complete tool holder or turning tool to achieve exactly
the turning center.
The lowest spindle speed is set so that the lathe will not coast too long !
Mount gear pairing for pitch 1,0mm in the change gear !
The outer diameter had been turned to 30,0mm and the
tool holder is clamped in the quadraple holder for threading aligned angular to the rotation axis. The height of
centers is checked (as described).
GB
2008
Fig.6-31: Threading
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The depth of thread is manufactured in

various passes. The infeed is to be reduced after each pass.
The first pass takes place with an infeed of
0,1 to 0,15mm.
For the last pass the infeed shall not be
below 0,04mm.
Fig.6-32: radial infeed
For pitches up to 1,5mm the infeed may

be radial.
For our example 5 to 7 passes are being
determined.
For larger pitches the alternate flank

infeed is selected. The top slide is offset
alternately to the left and to the right by
0,05 to 0.10mm each. The last two passes are performed without lateral offset.
When the depth of thread is achieved, two
passes are performed without infeed.
Fig.6-33: alternate infeed
To machine internal threads, about 2 passes shall be selected additionally for the
infeed (drill rods are more instable).
The cutting point is slit slightlym by turning the handwheel of the compound slide the scale is turned to zero. This is the point of departure for the infeed of the depth of thread.
The scale of the top slide is also set to zero (this is important for the lateral offset when turning
threads with larger pitches).
The cutting point is set just in front of the starting point of the start of the thread by actuating the
handwheel of the bedslide.
In standstill of the lathe a connection to the leadspindle is made by shifting the operating lever of
the lead-screw nut. With this connection, the adjusted thread pitch is transfered to the bedslide
and to the tool holder.
ATTENTION !
This connection must not be disconnected until the thread is finished !
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Starting the threading:
Radial infeed over the handwheel of the compound slide.

Turn the change-over, switch to the right.
Start the machine and have the first cutting process run.
ATTENTION !
Always have the thumb ready on the OFF-switch in order to prevent a collision with the workpiece or with the clamping chuck !
6.8
Immediately turn off the machine at the runout of the thread and cam the cutter out by turning
the handwheel of the compound slide.
Turn the change-over, switch to the left.
Turn the machine on and return the bedslide to the starting point and switch the machine off.
Radial infeed over the handwheel of the compound slide.
Turn the change-over, switch to the right.
Switch the machine on and have the second cutting process run.
Repeat this proceedure as often as necessary until the depth of thread is achieved.
To check the thread you may use a thread gauge or a workpiece with an internal thread M30
x 1,0.
If the thread is having the exact size, the thread cutting process may be terminated. Now you
may again shift the operating lever of the lead-screw nut in standstill. In this way, the connection between the lead spindle and the bedslide is interrupted.
Now the toothed wheels for the longitudinal feed are to be mounted again !
Recessing, cutting off and turning off

When recessing, grooves at the outer or inner diameter are manufactured e.g. for o-rings and
locking rings. There is also the possibility to manufacture recesses on the plane face.
When cutting off the finished workpiece is separated from the feed stock.
The turning off is a combination of recessing and longitudinal turning.
GB
2008
For each of these machining methods there are indexables inserts with sintered cutting form
levels available.
22 April 2008
Fig.6-34: outside recessing
Fig.6-35: recessing on plane faces
Fig.6-36: cutting off, turning off
Fig.6-37: inside recessing
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Fig.6-38: recessing 1
Fig.6-39: recessing 2
On a shaft made of brass, an undercut for a thread M30 is to be machined. Groove with 5,0mm
with a depth of 2,5mm.
Selecting the tool holder: For lathe D140 and D180, turning tool No.7, and for lathe D210,
D240, D250, D280 turning tool No. 14
For small lathes the cutting speed for this machining compared to the cutting speed for longitudinal turning is reduced by about 60% in order to prevent oscillations.
Cutting speed Vc = 40 m/min, the speed to be set would be 425min-1 .
The tool holder is clamped into the quadraple holder, aligned angular to the rotation axis and the
height of centers is checked.
The tool is positioned and fixed with the bedslide. The exact position is set with the handwheel
of the top slide. With the indexable insert the outer diameter is slit slightly (by turning the handwheel of the compound slide). Set the scale to zero and the first recess of 3,0mm width may be
machined. Apply some machine oil on the cutter to grease it! Another recess of 2,0mm is required to achieve a groove width of 5,0mm.
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MASCHINEN
6.9
GERMANY
Turning cones with high precision

D = large diameter [mm]
2
d = small diameter [mm]

L = cone length [mm]
d
Lw = workpiece length [mm]

= cone angle
2 = setting angle
Kv = cone proportion
L
Lw
Vr = tailstock offset
Fig.6-40: designations on the cone
Vd = measure change [mm]

Vo = twist measure of
top slide [mm]
There are different possibilities to machine a cone on a common small lathe:

1.
By twisting the top slide and by setting the setting-angle with the angular scale.
But there the graduation of the scale is too inaccurate. For chamfers and conic passings
the graduation of the angular scale is sufficient.
2.
By a simple calculation, a stop measure of 100mm length (of your own production)
and a gauge with stand.
Calculation
of the offset of the topslide relating to the stop measure with a length of 100mm.
step by step
L Kv = -----------Dd
Vd = 100mm
------------------Kv
Vo = Vd
------2
by one calculation step (summary)

( D d -)
Vo = 100mm
-----------------------------------------2L
example:
D = 30,0mm ; d = 24,0mm ; L = 22,0mm
100mm ( 30mm 24mm ) 100mm 6mm
Vo = -------------------------------------------------------------------- = -------------------------------------- = 13, 63mm
2 22mm
44mm
GB
2008
The stop measure (100mm) is to be put between a fixed lunit stop and the bedslide. Put the
gauge with stand on the lathe bed and horizontally align the test prod with the testprod with the
topslide (90 to the topslide). The twisting measure is calculated with the above mentioned formula. The topslide is twisted by this value (then set the gauge to zero). After removing the stop
measure, the bedslide will be aligned to the limit stop. The gauge must indicate the calculated
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GERMANY
value "Vo". Then the workpiece and the tool are clamped and positioned (the bedslide is fixed).
The infeed is performed with the handwheel of the topslide. The depth of cut is advanced with
the handwheel of the compound slide.
Gauge
Infeed
n
directio
Limit stop
Stop measure 100mm
Measuring direction
Advance of depth of cut
Fig.6-41: Cone setting with stop measure
3.
By measuring an existing cone with gauge and stand
The stand is put on the top slide. The gauge is aligned horizontally and 90 to the top slide. The
top slide is approximately adjusted to the cone angle and the test prod brought in contact with
the cone surface (fix the bedslide). Now the top slide is twisted in a way that the gauge does not
indicate any travel of the pointer over the whole length of the cone (offset over the handwheel of
the topslide).
Then you may start reaming the lathe as described under point 2. The workpiece might be a
flange for lathe chucks or a face plate.
Gauge
Mea
s
infee uring- an
d dir
ectio d
n
Advance of depth of cut

Fig.6-42: determining the cone with a gauge
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Page 60
By offsetting the tailstock as the cone length is larger than the adjustable stroke of
the topslide.
2008
4.
quantum
Appendix turning
MASCHINEN
GERMANY
The workpiece is clamped between two points, therefore center holes are required on the face.
They are to be drilled before removing the lathe chuck. The slaving of the workpiece is performed by a pulling pin and a lathe carrier.
The calculated value "Vr" is the offset measure of the tailstock. The offset is monitored with the
gauge (also the return travel).
designations on the cone on page 59
For this type of cone machining the lowest speed is used !
Annotation:
In order to check the position of the tailstock axis to the rotation axis, a shaft with two centerings
is clamped between the points. The stand with the gauge is put on the bedslide. The gauge is
aligned 90 to the rotation axis and horizontally brought into contact with the shaft. The gauge
will pass along the shaft with the bedslide. There must not be any travel of the pointer along the
whole length of the shaft. If a deviation is being shown, the tailstock is to be corrected.
Calculation:
Lw
Vr = ---------------2 Kv
Dd
Vr = ------------- Lw
2L
or
The tailstock offset must not exceed the value "Vrmax" as the workpiece
tumbles !
Vr max = Lw
-------50
Example:
Kv = 1 : 40 ; Lw = 150mm ; L = 100mm
150 - = 1, 875mm
Vr = -------------2 40
150
Vr max = --------- = 3mm
50
GB
2008
Fig.6-43: Workpiece between points: tailstock offset Vr
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6.10
Appendix turning
GERMANY
Cutting material
The basic requirement for a cutting material is that it is harder than the material which is to be
worked. The larger the difference is, the higher the wear resistance of the cutting material.
6.10.1
Cutting materials for chipping

High-speed steel (HSS)
High-speed steel is a high-alloy tol steel with high tenacy. The cutting edges may be ground
sharp-edged and the tools may be used with low cutting speed.
Hard metal (uncoated and coated)

Hard metal is a sintered material on the basis of tungsten carbide which may be applied for
almost all materials which are to be chipped due to the different composition. There are some
more wear-resistant types of hard metal and others with a higher tenacy.
The hard metals are divided into three main groups:
P - for long-chipping materials (steel, meltable cast iron)
M - for long- and short-chipping material (stainless steel, machining steel)
K - for short-chipping materials (castiron, NE metals, hardened steel)
An additional classification is performed with an annexed figure:
The lower the figure (P10), the higher is the wear resistance (planing)
The higher the figure (P40), the higher the tenacy (roughing).
In order to make hard metals more wear resistant, they may be coated with mechanically resistant materials. These layers may be applied as single or multiple-layer coatings.
There are two proceedures:
PVD / Physical Vapor Deposition,

CVD / Chemikal Vapor Deposition.
The most common layers of mechanically resistant materials are:
TiN / titanium nitride,

TiC / titanium carbide,
TiCN / titanium carbon nitride,
Al2O3 / aluminum oxide,
as well as their combinations

The PVD-coated indexable inserts have sharper cutting edges and thus lower cutting forces.
Also well appropriate for small lathes.
Cermet (uncoated and coated)

Cermet (ceramic-metal) is a hard metal on the basis of titanium carbide. The cutting material
has very good wear resistance and edge strength. Indexable inserts made of Cermet are used
with high cutting speeds for planing.
Cutting ceramics
Cutting ceramics is composed of non-metalic anorganic material.
Oxide ceramics on the basis of aluminum oxide and an addition of zircon. The main application
is the machining of cast iron.
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Mixed ceramics made of aluminum oxide an addition of titanium carbide has good a wear resistance on the edge strength. This cutting material is applied in the machining of chill casting.
quantum
Appendix turning
MASCHINEN
GERMANY
Non-oxide ceramics on the basis of silicon nitride is insensible against thermal shock (it may be
used with coolants). Non-alloy cast iron is chipped.
Cubic boron nitride (CBN)

Cubic boron mitride has a high tenacy and a good high temperature strength. It is appropriate
for the planing of hardened materials.
Polycrystalline diamond (PKD)

Polycrystalline diamond has a good wear resistance. Good surface qualities with stable cutting
conditions are being achieved. Fields of application are nonferrous and non-metallic materials in
the finishing.
For other application references please refer to the documents of the tools manufacturer.
6.11
Standard values for cutting data when turning

The better the cutting data are selected, the better the turning result. Some standard values for
cutting speeds of different materials are listed on the following pages.
Cutting speed table
on page 64
Criteria of the cutting conditions:

Cutting speed: Vc (m/min)
Depth of cut: ap (mm)
Infeed: f (mm/U)
Cutting speed:
In order to get the speed for the machine settings of the selected cutting speeds the following
formula is to be applied:
Vc 1000n = -----------------------d 3, 14
Speed: n (1/min)
Workpiece diameter: d (mm)
For lathes without continuously adjustable drive (V-belt drive, speed gear) the nearest speed is
being selected.
Depth of cut:
In order to achieve a good chipping, the results of the depth of cut divided by the infed shall
result in a figure between 4 and 10.
Example: ap = 1,0mm; f = 0,14mm/U ; and this equals to in a value of 7,1 !
Infeed:
The infeed for roughing/turning is to be selected in a way that it does not exceed buff the value
of the corner radius.
Example: r = 0,4mm ; equals to fmax. = 0,2mm/U !
For planing/turning the infeed should be maximum 1/3 of the corner radius.
GB
2008
Example: r = 0,4mm ; equals to fmax. = 0,12mm/U !
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6.11.1
Appendix turning
GERMANY
Cutting speed table

Turning
Cutting materials
Materials
non-alloyed steel; steel casting;

C45; St37
non-alloyed steel; steel casting;
42CrMo4; 100Cr6
high-alloyed steel; steel casting;
X38CrMoV51;
S10-4-3-10
rust-resistant steel
X5CrNi1810;
X10CrNiMoTi12
grey cast iron
GG10 ; GG40
cast iron with nodular graphite
GGG35 ; GGG70
copper, brass
aluminum alloys
Drilling
HSS
P10
P20
P40
K10
HC
P40
HC
K15
35 - 50
20 - 35
100 - 150
80 - 120
80 - 120
60 - 100
50 - 100
40 - 80
70 - 180
70 - 160
150 - 300
120 - 250
HC
M15/
K10
90 - 180
80 - 160
10 - 20
70 - 110
50 - 90
60 - 130
80 - 220
70 - 140
8- 15
30 - 80
50 - 140
10 - 15
15 - 40
10 - 25
40 - 90
40 - 100
40 - 190
25 - 120
60 - 180
80 - 200
90 - 200
80 - 180
90 - 300
100 - 400
70 - 150
60 - 130
60 - 150
80 - 200
20 - 30
15 - 25
30 - 80
40 - 80
HSS
30 - 40
20 - 30
Description of the coated hard metals:

HC P40 = a PVD - coating TiAlN
HC K15 = a CVD - coating TiN-Al2O3 - TiCN - TiN
HC M15/K10 = CVD - coating TiAiN
6.12
Grinding or regrinding of cutting edge geometries of turning tools

This affects all cutters made of high-speed steel (HSS) and tools with carbide tipped tools soldered on according to DIN 4971 - 4977 and 4980 - 4981.
The soldering steels may be used with the delivered edge polished section. But this is not the
optimum cutting edge geometry for all applications.
The HSS-square turned piece DIN 4964 type B are without a polished section, they are to be
ground before they are first used.
Special fused alumina for HSS and silicone carbide or diamonds for hard metal may be used as
grinding medium.
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6.12.1
GERMANY
Terms for the turning tool
f
Cutting direction
Workpiece
Chip thickness
Chip surface
ap
ed
ge
Tool
Clearance surface
Fig.6-44: Geometrically determined cutter for the

separation process
Fig.6-45: Cut and chip size
Chip surface
Chip surface
Clearance
surface
Positive chip a
angle
Negative
chip angle
Clearance
surface
Positive clearance angle
Positive clearance angle
Fig.6-46: Cut A - A, positive cutter
Fig.6-47: Cut A - A, negative cutter
Wedge angle
Chip angle
Clearance angle
Clearance angle minor cutting edge
Setting angle
Setting angle minor cutting edge
Point angle
Depth of cut
Infeed
The following factors influence the chip

break when turning
Setting angle
Corner radius
r
Cutting edge geometry
Vc
Cutting speed
Depth of cut
ap
Infeed
f
ap (mm)
f (mm/U)
In most cases the setting angle is depending on the work piece. A setting angle of 45 to 75 is
suitable for roughing. A setting angle of 90 to 95 (no tendency to chattering) is suitable for planing.
GB
2008
The corner angle serves as passing from the major cutting edge to the minor cutting edge. Together with the infeed it determines the surface quality. The corner radius must not be selected too
large as this might result in vibrations.
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6.12.2
Appendix turning
GERMANY
Cutting edge geometry for turning tools

High-speed steel
Clearance
Chip angle
angle
+5 bis +7
+5 bis +6
+5 bis +7
+5 bis +6
+5 bis +7
+6 bis +12
+5 bis +7
+6 bis +24
Steel
Cast non
NE - metal
Aluminum alloys
6.12.3
Hard metal
Clearance
Chip angle
angle
+5 bis +11
+5 bis +7
+5 bis +11
+5 bis +7
+5 bis +11
+5 bis +12
+5 bis +11
+5 bis +24
Types of cutting form levels

They are needed to influence the chip drain and the chip shape in order to achieve optimum
chipping conditions.
Examples of types of cutting form levels
b
t
Fig.6-48: cutting form level
Fig.6-49: cutting form level with fillet
b = 1,0mm to 2,2mm
b = 2,2mm with fillet
t = 0,4mm to 0,5mm
For infeeds of 0,05 to 0,5mm/U and depths of cut of 0,2mm to 3,0mm
The different apex angles of the cutting form level need to conduct the chip. ( j ) .
Fig.6-50: Positive apex angle for planing
Fig.6-51: Neutral apex angle for planing and

roughing
2008
Fig.6-52: Negative apex angle for roughing
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The ready-ground major cutting edge must be slightly ground with a grindstone for the planing.
For the roughing, a small chamfer must be produced with the grindstone in order to stabilize
the cutting edge against striking chips (bf = f x 0,8).
bf
10
Fig.6-53: Stabilize cutting edge
Polished section for recessing and cutting off

(for chip angle refer to table)
1
Fig.6-54: Polished section recessing and cutting off
Polished section for threading

The point angle or the shape for chasing tools is depending on the type of thread.
Also refer to:
Thread types on page 50

Pitch angle on page 54
The measure X must be larger than the depth of thread. Make save that no chip angle is being
ground as in this case there would be a strain of the profile.
Fig.6-55: Polished section for threading
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6.13
Appendix turning
GERMANY
Lifetime and wear characteristics

In the chipping shaping by lifetime we understand the time which the cutting edge survives
(pure contact time).
The causes for the end of the lifetimes may be the following:
dimensional deviation
too high cutting pressure
bad surface quality
high burr formation for tool exit
The wear of clearance surface VB and the creater wear on the chipping surface is the most common type of tool wear. They are mainly formed by friction. The clearance surface wear has
effects on the dimensional accuracy of the workpieces and on the cutting force (the cutting force
increases by 10% for each 0,1mm VB).
The clearance wear is generally used as lifetime criteria.
Crackings on the cutting edge may be caused by casting crusts or forgeing skins. Another cause
may be ridge cracks (cracks transversal to the edge) which are caused by thermal and mechanical shock louds such as interrupted cuts or short contact times for very hard cutting materials.
The cutting edge crack may be caused by selecting a too rough cutting material or by wrong selection for cutting data.
If a thermal excessive strain of the cutting material is existing, there would be a plastic deformation on the cutter.
KB
KT
VB
Fig.6-56: Clearance surface wear
Fig.6-57: Creater wear
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Annex change gears
MASCHINEN
Annex change gears
7.1
Assembly of the change gears
GERMANY
1. change gear (drive unit)

with 40 teeth, standard
B
A
D
C
F
E
leading screw 2mm pitch
Fig. 7-1: D180 / D240 / D280, Leading screw with left-handed thread
INFORMATION
The assembly of the change wheels may be performed in the sequence that the standard toothed wheel (1st drive unit) first cams into toothed wheel A, then toothed wheel A to toothed
wheel C and toothed wheel D to toothed wheel F.
For the lathes D210 and D250, an additional toothed wheel is mounted behind the 1st toothed
wheel (drive unit) so that by removing this toothed wheel the turning direction of the leading
screw is being changed and that you may machine a left-handed thread. By removing the toothed wheel, the gear transmission ratio is not being changed, the thread pitch remains the
same. Therefore, the leading screw of the lathes D210 and D250 have a right-handed thread.
As you may see in the following example for a calculation, the size of the toothed wheel B is not
important as in the calculation they cancel each other out (reducing a fraction). Therefore you
may use a toothed wheel of any size in the position B if you want to machine a left-handed
thread in order to bridge the gap to the 1st drive unit for D210 and D250 which results from the
removed toothed wheel.
General
According to DIN 868, the gear transmission ratio is the ratio of the driving toothed wheels to the
driven toothed wheels.
Example for D180, D210, D250 without feed gear mechanism
z1xz2xz4
40 x B x C
i = 2 x ------------------------- = 2 x ------------------- =
BxDxE
z2xz3xz5
or if the first drive unit first cams into A:
z1xz2xz4
40 x A x D
i = 2 x ------------------------- = 2 x -------------------- =
AxCxF
z2xz3xz5
GB
2008
The figure 2 in the above calculation is the pitch of the leading screw.
The figure 40 is the 1st drive unit.
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MASCHINEN
Annex change gears
GERMANY
Example for D240, D280 with feed gear mechanism

i =
z1xz2xz4
xBxC
------------------- =
3 x Vg x ------------------------- = 3 x Vg x 40
BxDxE
z2xz3xz5
or if the first drive unit first cams into A:

i =
z1xz2xz4
xAxD
-------------------- =
3 x Vg x ------------------------- = 3 x Vg x 40
AxCxF
z2xz3xz5
The figure 3 in the above calculation is the pitch of the leading screw.
The figure 40 is the 1st drive unit.
Vg calls the feed machanism
Feed machanism (Vg) position A = 1
Feed machanism (Vg) position B = 2
Feed machanism (Vg) position C = 0,5
2008
Lathe
Version 1.1.2
22/April/2008
GB
Page 70
quantum
Annex change gears
MASCHINEN
7.1.1
GERMANY
The table of the gear wheels on your lathe

The tables are built up in a way that you may later on assemble the required combination to cut
a thread without having to look up the details. Ligatures from one figure to the following one
represent the caming of one toothed wheel to the following one. The identifier "H" stands for
bushing or a small toothed wheel as an auxiliary distance. This smaller toothed wheel as an
auxiliary distance must of course not be camed in with any other toothed wheel. For the following example the table of D210 and D250 had been selected.
1.Drive unit
Possible reverse of the turning direction of the leading screw for a
left-handed thread by removing the toothed wheel (only for D210
and D250).
Infeed table (smallest possible gear transmission ratios)
Table for metric threads: indications as infeed of the bedslide per
spindle turn (millimeter per spindle turn)
H as distance bushing or smallest toothed wheel as distance

auxiliary.
Ligature as orientation for the caming of one toothed wheel to the

following one.
Table for inch thread: indication as a number of threads on a length

of one inch
one inch = 25,4mm
Letter as a position of the toothed wheel of the change gear quadrant.
Fig. 7-2: Example: change gear table D210 and D250
7.2
Determination of modules of toothed wheels

m = module ; d = reference diameter
da = outside diameter of a gearwheel ;
z = number of teeth
c = clearance
(c =01m...0,3m, in machine construction
0,167 x module)
ha = addendum; hf = dedendum
h = depth of teeth
GB
2008
d
da
m = --- = ---------------z (z + 2)
Fig.7-3: Draft toothed wheel
22/April/2008
Version 1.1.2
Lathe
Page 71
quantum
MASCHINEN
7.3
Annex change gears
GERMANY
Tables of gear wheels inch treads
52 - 58 teeth
The gear wheel possibilities for inch threads and also 60 ; 62 ; 65 ; 68 ; 70 ; 72 ; 74 ; 75 ; 76 ; 78 ; 80 ;
82 ; 83 ; 85 ; 87 ; 90 ; 95 teeth
for metric threads are only valid for lathes where the
1st drive unit a toothed wheel with 40 teeth and When ordering toothed wheels make sure to the corwhere the leading screw has a thread pitch of 2mm. responding toothed wheel module of your lathe. Use
For lathes with additional feedgear mechanisms the SMnPb30 / C45 or a similar material as material.
gear wheel tables are only qualificatory valid as not
We recommend the company Mdler GmbH, based
all possible gear transmission rations in connection
in Stuttgart, Trnkestrasse 8, D-70597 Stuttgart,
with feedgear mechanism may be presented. The
Phone: +49 (711) 72095-0, as a supplier.
numbers of teeth indicated on the gear wheel tables
are limited to about 90 teeth. Larger numbers of teeth
are not indicated due to their larger toothed wheel
diameter.
ATTENTION !
CAUTION !
Generally it is to be checked if the desired combination of toothed wheel fits to the corresponding toothed wheel quadrand and if the protective
cover of the headstock may be closed completely before machining the corresponding toothed
wheels. In same cases it is possible that the
required combination does not fit to the machine.
INFORMATION
According to DIN 8606 the maximum allowed
pitch deviation of threads amounts to 0,015mm
on a length of 60mm
The combination of toothed wheels indicated in the
tables for gear wheels are only listed up to this maximum pitch deviation. If further possiblities are indicated they are marked by "Attention ! off tolerance"
In the scope of the lathe there are gear wheels for
some standard threads.
In order to get a pitch according to the following gearwheel table, you may machine toothed wheels with
the help of a dividing apparatus e.g. RT 150 and a
module milling cutter (disk milling cutter with tooth formation) on a milling machine e.g. BF 20. Some suppliers may deliver "ready-made" toothed wheels with
certain numbers of teeth and moduls. If possible you
should make use of those standard toothed wheels.
10 - 50 teeth
Lathe
Version 1.1.2
22/April/2008
GB
Page 72
2008
The following numbers of teeth are known to us

which may be supplied as standard parts with module
1. The shaft hole, thickness of the toothed wheel and
the recess of the feather key may simply be
machined by oneself. Toothed wheels with module
1,5 start from the number of teeth 20 and are not
being delivered as standard parts with all numbers of
teeth as indicated below.
quantum
Annex change gears
MASCHINEN
71
63
80
72
40
36
88
96
80
92
88
88
84
80
76
72
64
68
84
56
64
80
60
96
88
80
72
64
56
48
52
80
64
48
60
40
44
48
32
32
28
24
47
26
31
21
21
21
21
18
21
18
21
21
22
21
20
19
18
18
21
27
18
21
28
21
36
33
30
27
24
21
18
21
35
28
21
27
18
21
27
18
21
21
18
20
43
32
60
54
30
27
77
72
70
69
66
63
63
63
63
63
56
51
49
49
48
45
45
42
42
42
42
42
42
42
39
36
36
36
35
35
33
28
28
24
21
21
37
-0.00007
0.00049
-0.00070
-0.00077
0.00088
-0.00093
-0.00093
-0.00093
-0.00093
0.00098
-0.00126
thread
[ mm ]
per
deviation
distance bushing H,
or smallest tooth wheel as distance auxiliary
41
32
53
47
43
54
27
63
42
37
43
any toothed wheel
28
31
23
19
29
21
21
18
27
18
30
thread
[ mm ]
81
70
86
63
88
80
40
80
80
47
91
per
distance bushing H,
any toothed wheel
Teeth
Position of the toothed wheel
0.00030
0.00045
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
-0.00083
0.00088
GB
2008
deviation
Teeth
B
GERMANY
5 Threads per inch
4 1/2 Threads per inch
22/April/2008
Version 1.1.2
Lathe
Page 73
quantum
GERMANY
78
86
89
85
66
90
80
80
80
60
70
50
80
60
40
40
50
40
30
20
90
80
70
60
47
84
56
28
91
71
92
22
25
29
22
29
21
21
27
28
21
27
21
36
27
18
21
27
27
21
18
27
24
21
18
24
23
23
23
40
22
37
67
65
58
73
43
81
72
56
54
54
49
45
42
42
42
36
35
28
27
21
63
63
63
63
37
69
46
23
43
61
47
-0.00012
0.00035
-0.00044
0.00062
0.00066
-0.00070
-0.00070
-0.00070
-0.00070
-0.00070
-0.00070
-0.00070
-0.00070
-0.00070
-0.00070
-0.00070
-0.00070
-0.00070
-0.00070
-0.00070
-0.00070
-0.00070
-0.00070
-0.00070
0.00073
0.00090
0.00090
0.00090
-0.00094
-0.00101
-0.00118
86
83
90
90
45
91
92
92
69
46
81
80
80
40
20
80
60
80
60
40
47
79
72
48
24
78
39
49
49
49
49
49
24
30
31
32
31
34
26
39
39
26
38
21
42
21
21
28
21
36
27
18
28
26
23
23
23
40
20
18
20
24
27
30
79
61
64
62
32
59
78
52
39
39
47
84
42
42
21
63
63
49
49
49
37
67
69
46
23
43
43
60
54
45
40
36
thread
[ mm ]
per
Teeth
deviation
thread
[ mm ]
distance bushing H,
any toothed wheel
Teeth
per
7 Threads per inch

deviation
6 Threads per inch
distance bushing H,
any toothed wheel
MASCHINEN
Annex change gears
-0.00002
-0.00030
0.00032
0.00032
0.00032
0.00040
0.00048
0.00048
0.00048
0.00048
-0.00049
-0.00060
-0.00060
-0.00060
-0.00060
-0.00060
-0.00060
-0.00060
-0.00060
-0.00060
0.00063
-0.00070
0.00078
0.00078
0.00078
-0.00081
-0.00081
0.00092
0.00092
0.00092
0.00092
0.00092
2008
Lathe
Version 1.1.2
22/April/2008
GB
Page 74
quantum
Annex change gears
29
47
41
38
19
18
27
18
36
34
32
30
28
26
24
22
20
18
21
42
36
27
18
42
35
28
21
42
42
21
18
21
27
18
21
21
27
24
21
18
28
21
28
21
36
18
42
28
42
39
36
53
52
59
61
61
77
70
70
63
63
63
63
63
63
63
63
63
63
60
57
56
56
56
54
54
54
54
51
48
48
35
30
28
28
24
90
84
84
84
84
81
78
72
72
49
49
45
45
42
42
42
0.00002
0.00012
-0.00013
0.00015
0.00015
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
any toothed wheel
61
97
96
92
46
55
75
50
90
85
80
75
70
65
60
55
50
45
50
95
80
60
40
90
75
60
45
85
80
40
25
25
30
20
20
75
90
80
70
60
90
65
80
60
70
35
75
50
70
65
60
[ mm ]
thread
per
distance bushing H,
55
50
45
40
35
30
50
40
30
30
93
62
83
99
99
94
94
47
84
89
69
63
84
42
42
21
33
30
27
24
21
18
35
28
21
21
33
22
41
43
29
32
37
32
29
38
37
23
46
23
23
23
42
42
42
42
42
42
36
36
36
36
71
71
51
58
86
74
64
37
73
59
47
69
46
46
46
23
GERMANY
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
-0.00040
0.00042
0.00042
0.00051
0.00062
0.00062
0.00068
0.00068
0.00068
-0.00070
0.00074
-0.00076
0.00080
0.00080
0.00080
0.00080
0.00080
GB
2008
any toothed wheel
Teeth
deviation
8 Threads per inch
distance bushing H,
MASCHINEN
22/April/2008
Version 1.1.2
Lathe
Page 75
quantum
GERMANY
81
81
78
52
61
70
70
35
89
86
43
63
82
85
88
88
44
80
40
20
80
80
60
80
60
40
40
94
47
94
47
97
77
94
56
91
91
91
59
59
59
71
40
68
28
41
33
22
19
31
32
31
29
46
23
38
28
33
29
43
29
42
21
21
27
28
21
36
27
18
27
36
18
37
36
50
37
41
23
30
43
43
19
22
38
33
71
41
82
56
67
67
91
64
62
32
87
53
53
47
83
73
86
58
43
54
54
27
84
81
81
63
63
63
42
74
74
72
37
55
59
65
69
86
60
60
88
76
44
61
61
47
-0.00003
-0.00003
-0.00008
-0.00008
0.00011
0.00025
0.00025
0.00025
-0.00030
-0.00035
-0.00035
-0.00038
0.00039
0.00041
0.00044
0.00044
0.00044
-0.00046
-0.00046
-0.00046
-0.00046
-0.00046
-0.00046
-0.00046
-0.00046
-0.00046
-0.00046
0.00049
0.00049
0.00049
0.00049
-0.00052
-0.00053
-0.00057
0.00060
-0.00063
-0.00063
-0.00063
0.00063
0.00063
0.00063
-0.00067
-0.00067
0.00071
97
95
95
71
71
69
65
63
63
51
80
40
84
72
60
48
36
62
78
52
80
60
58
96
88
80
72
64
56
48
90
72
54
52
88
66
44
50
96
80
64
48
47
34
44
26
43
41
23
31
32
22
42
21
49
42
35
28
21
21
27
18
28
21
21
36
33
30
27
24
21
18
35
28
21
21
36
27
18
21
42
35
28
21
65
88
68
86
52
53
89
64
62
73
60
60
54
54
54
54
54
93
91
91
90
90
87
84
84
84
84
84
84
84
81
81
81
78
77
88
77
75
72
72
72
72
thread
[ mm ]
per
Teeth
deviation
thread
[ mm ]
distance bushing H,
any toothed wheel
Teeth
per
10 Threads per inch

deviation
9 Threads per inch
distance bushing H,
any toothed wheel
MASCHINEN
Annex change gears
0.00000
0.00001
0.00001
0.00015
0.00015
0.00017
0.00020
0.00022
0.00022
0.00037
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
-0.00042
2008
Lathe
Version 1.1.2
22/April/2008
GB
Page 76
quantum
Annex change gears
MASCHINEN
GERMANY
0.00002
0.00016
-0.00018
-0.00018
-0.00018
-0.00018
-0.00018
-0.00018
0.00019
0.00019
0.00019
-0.00024
-0.00024
-0.00032
-0.00034
-0.00034
0.00036
0.00036
-0.00038
-0.00038
-0.00038
-0.00038
-0.00038
-0.00038
-0.00038
-0.00038
-0.00038
-0.00038
0.00040
0.00040
0.00040
0.00040
0.00042
-0.00043
92
73
78
39
64
86
43
62
89
85
66
66
55
70
65
50
80
60
40
90
75
60
45
55
80
40
50
80
40
70
60
50
40
35
50
40
90
85
80
75
70
65
60
55
50
45
40
35
30
57
31
44
22
41
50
25
33
58
44
29
43
21
27
27
21
36
27
18
42
35
28
21
27
42
21
27
54
27
49
42
35
28
27
42
36
54
51
48
45
42
39
36
33
30
27
24
21
18
61
89
67
67
59
65
65
71
58
73
86
58
99
98
91
90
84
84
84
81
81
81
81
77
72
72
70
56
56
54
54
54
54
49
45
42
63
63
63
63
63
63
63
63
63
63
63
63
63
thread
[ mm ]
deviation
distance bushing H,
73
61
95
62
62
93
76
57
68
54
51
60
82
79
58
92
86
58
66
66
84
77
77
77
63
63
63
42
88
74
74
44
49
59
any toothed wheel
28
46
31
38
19
19
31
31
27
34
36
41
30
25
46
29
29
43
42
21
33
36
27
18
44
33
22
33
37
44
22
37
41
37
thread
[ mm ]
59
81
85
68
34
51
68
51
53
53
53
71
71
57
77
77
72
72
80
40
80
80
60
40
80
60
40
40
94
94
47
47
58
63
per
deviation
distance bushing H,
Teeth
0.00002
-0.00004
-0.00006
-0.00006
-0.00017
0.00017
0.00017
0.00019
-0.00022
0.00031
0.00033
0.00033
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
-0.00035
GB
2008
any toothed wheel
Teeth
per
12 Threads per inch
11 Threads per inch
22/April/2008
Version 1.1.2
Lathe
Page 77
quantum
GERMANY
91
75
58
85
68
68
80
80
60
80
82
84
63
46
37
25
40
32
29
42
36
27
39
46
40
30
81
83
95
87
87
96
78
91
91
84
73
86
86
45
20
85
85
40
80
80
40
75
-0.00001
-0.00009
0.00016
0.00018
0.00018
0.00018
-0.00024
-0.00024
-0.00024
-0.00024
-0.00030
-0.00036
-0.00036
Attention !
off
tolerance
0.00098
Attention !
off
tolerance
0.00833
Attention !
off
tolerance
0.0166
86
64
53
73
83
90
45
45
79
91
92
69
46
46
81
93
80
90
60
40
80
90
80
70
60
50
40
50
40
47
47
59
79
72
48
78
78
39
48
34
41
37
60
62
31
32
43
59
52
39
26
39
47
50
42
49
49
42
49
63
56
49
42
35
28
45
36
28
37
51
52
46
46
40
43
40
79
83
57
87
61
64
64
62
81
68
78
78
78
52
76
82
84
81
54
42
72
63
63
63
63
63
63
49
49
74
56
51
67
69
46
86
80
43
thread
[ mm ]
per
Teeth
deviation
distance bushing H,
any toothed wheel
thread
[ mm ]
Teeth
per
14 Threads per inch

deviation
13 Threads per inch
distance bushing H,
any toothed wheel
MASCHINEN
Annex change gears
-0.00001
-0.00004
-0.00007
-0.00013
-0.00015
0.00016
0.00016
0.00016
0.00017
0.00020
0.00024
0.00024
0.00024
0.00024
-0.00025
0.00028
-0.00030
-0.00030
-0.00030
-0.00030
-0.00030
-0.00030
-0.00030
-0.00030
-0.00030
-0.00030
-0.00030
-0.00030
-0.00030
0.00031
0.00031
0.00033
-0.00035
0.00039
0.00039
-0.00040
-0.00040
-0.00040
2008
Lathe
Version 1.1.2
22/April/2008
GB
Page 78
quantum
Annex change gears
MASCHINEN
2008
GB
22/April/2008
92
69
46
64
84
56
89
61
48
62
58
83
83
65
55
75
50
55
80
75
70
65
60
55
50
45
40
35
50
60
50
40
30
45
30
40
75
50
90
85
80
75
70
65
60
55
50
45
90
45
65
90
80
70
60
61
57
38
43
51
34
65
53
41
44
37
47
51
36
36
54
36
42
63
60
56
52
48
44
40
36
32
28
42
54
45
36
27
42
28
42
42
28
54
51
48
45
42
39
36
33
30
27
56
28
42
63
56
49
42
76
61
61
75
83
83
69
58
59
71
79
89
82
91
77
70
70
66
64
63
63
63
63
63
63
63
63
63
60
56
56
56
56
54
54
48
90
90
84
84
84
84
84
84
84
84
84
84
81
81
78
72
72
72
72
Version 1.1.2
thread
[ mm ]
distance bushing H,
any toothed wheel
per
Teeth
deviation
16 Threads per inch
0.00001
0.00001
0.00001
0.00003
-0.00004
-0.00004
-0.00005
-0.00005
-0.00013
0.00015
-0.00015
-0.00019
0.00019
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
50
40
85
35
35
47
47
81
89
84
63
42
71
35
28
63
36
42
32
37
53
59
46
46
46
49
GERMANY
72
72
68
49
42
74
64
77
76
92
69
46
73
-0.00026
-0.00026
-0.00026
-0.00026
-0.00026
0.00028
0.00028
0.00028
0.00031
0.00034
0.00034
0.00034
0.00036
Lathe
Page 79
quantum
GERMANY
81
91
61
85
86
89
86
63
82
41
85
66
88
44
80
80
40
90
80
70
60
50
40
47
47
72
77
84
91
59
59
40
68
56
67
38
61
65
58
53
47
56
28
66
43
58
29
63
54
27
63
56
49
42
35
28
36
37
53
59
69
60
38
44
59
47
82
77
91
79
75
87
92
76
83
83
73
87
86
86
72
84
84
81
81
81
81
81
81
74
72
77
74
69
86
88
76
76
82
-0.00002
-0.00004
0.00005
-0.00009
0.00012
-0.00015
-0.00017
-0.00019
0.00019
0.00019
0.00021
0.00022
0.00022
0.00022
-0.00023
-0.00023
-0.00023
-0.00023
-0.00023
-0.00023
-0.00023
-0.00023
-0.00023
0.00024
0.00024
0.00025
-0.00026
0.00030
-0.00031
0.00032
0.00032
0.00032
0.00035
75
50
75
94
62
74
70
86
43
77
61
73
73
73
58
66
89
71
80
80
47
47
88
47
68
69
92
69
46
69
51
34
66
75
53
54
59
62
31
64
50
48
56
52
39
50
71
59
63
57
37
38
65
29
55
43
64
48
32
59
88
88
68
75
70
82
71
83
83
72
73
91
78
84
89
79
75
72
76
84
76
74
81
97
74
96
86
86
86
70
thread
[ mm ]
per
Teeth
deviation
thread
[ mm ]
distance bushing H,
any toothed wheel
Teeth
per
19 Threads per inch

deviation
18 Threads per inch
distance bushing H,
any toothed wheel
MASCHINEN
Annex change gears
0.00000
0.00000
0.00000
-0.00001
0.00003
0.00005
-0.00006
0.00007
0.00007
-0.00009
0.00009
0.00010
0.00010
0.00010
-0.00010
-0.00019
0.00019
0.00021
-0.00022
-0.00022
0.00023
0.00023
0.00024
-0.00024
-0.00029
0.00031
0.00031
0.00031
0.00031
-0.00033
2008
Lathe
Version 1.1.2
22/April/2008
GB
Page 80
quantum
Annex change gears
MASCHINEN
GB
2008
22/April/2008
74
71
69
65
79
92
91
78
65
52
90
80
70
60
50
40
89
88
87
58
86
85
92
88
84
80
76
72
68
64
60
56
52
52
48
44
40
83
82
90
81
72
63
54
45
36
80
78
52
88
77
66
55
59
52
53
46
63
63
63
54
45
36
63
56
49
42
35
28
63
63
63
42
63
63
69
66
63
60
57
54
51
48
45
42
39
39
36
33
30
63
63
70
63
56
49
42
35
28
63
63
42
72
63
54
45
79
86
82
89
79
92
91
91
91
91
90
90
90
90
90
90
89
88
87
87
86
85
84
84
84
84
84
84
84
84
84
84
84
84
84
84
84
83
82
81
81
81
81
81
81
81
80
78
78
77
77
77
77
Version 1.1.2
thread
[ mm ]
per
distance bushing H,
any toothed wheel
Teeth
deviation
20 Threads per inch
44
76
28
47
36
63
42
37
GERMANY
77
76
42
80
-0.00021
-0.00021
-0.00021
0.00022
0.00006
0.00008
0.00008
0.00010
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
-0.00021
Lathe
Page 81
quantum
GERMANY
88
81
92
85
51
77
54
72
36
80
94
47
59
67
61
75
62
38
58
43
58
29
63
74
37
47
91
92
85
95
93
92
87
86
86
88
88
88
87
0.00008
0.00008
-0.00008
-0.00009
-0.00009
-0.00017
0.00018
0.00018
0.00018
-0.00019
0.00020
0.00020
-0.00027
73
78
61
85
59
65
75
50
93
84
56
91
71
62
67
53
73
49
54
63
42
79
69
46
80
61
89
88
87
88
91
91
90
90
89
92
92
86
88
thread
[ mm ]
per
Teeth
deviation
distance bushing H,
any toothed wheel
thread
[ mm ]
Teeth
per
24 Threads per inch

deviation
22 Threads per inch
distance bushing H,
any toothed wheel
MASCHINEN
Annex change gears
-0.00002
-0.00003
-0.00004
0.00016
0.00016
-0.00017
-0.00017
-0.00017
-0.00020
0.00023
0.00023
-0.00024
-0.00025
2008
Lathe
Version 1.1.2
22/April/2008
GB
Page 82
quantum
Annex change gears
MASCHINEN
53
80
64
48
32
73
43
50
80
60
40
45
55
30
20
40
50
45
40
35
30
25
25
25
20
45
62
79
74
69
46
23
78
39
39
53
47
72
48
54
36
24
57
83
68
51
34
74
48
49
84
63
42
49
63
49
42
49
63
63
56
49
42
35
45
45
36
62
71
81
75
78
52
39
80
40
43
55
56
73
58
69
46
46
82
85
83
83
83
87
79
90
84
84
84
81
77
54
42
72
70
63
63
63
63
63
49
49
49
64
77
86
87
78
78
52
86
86
80
85
74
87
73
69
69
46
-0.00004
0.00007
-0.00011
0.00019
0.00019
-0.00019
thread
[ mm ]
per
92
93
93
94
94
92
deviation per
81
81
59
81
54
73
distance bushing H,
91
92
67
93
62
82
any toothed wheel
thread
[ mm ]
distance bushing H,
Teeth
0.00000
0.00002
0.00002
0.00002
0.00002
-0.00003
0.00003
-0.00011
-0.00011
-0.00011
-0.00011
-0.00011
-0.00011
-0.00011
-0.00011
-0.00011
-0.00011
-0.00011
-0.00011
-0.00011
-0.00011
-0.00011
-0.00011
-0.00011
-0.00011
0.00012
0.00012
0.00012
0.00014
0.00015
0.00015
0.00015
-0.00017
-0.00017
-0.00017
-0.00019
0.00019
-0.00020
-0.00020
0.00023
0.00023
0.00023
GB
2008
any toothed wheel
per
Teeth
A
GERMANY
28 Threads per inch

deviation
26 Threads per inch
22/April/2008
Version 1.1.2
Lathe
Page 83
quantum
GERMANY
21
46
46
0.00017
thread
[ mm ]
Teeth
not possible
distance bushing H,
any toothed wheel
thread
[ mm ]
Teeth
per
40 ; 48 ; 60 Threads per inch

deviation
32 Threads per inch
per
deviation
MASCHINEN
Annex change gears
2008
Lathe
Version 1.1.2
22/April/2008
GB
Page 84
quantum
Annex change gears
MASCHINEN
0,25mm per turn
90
90
24
27
21
18
80
90
80
80
80
80
70
60
20
70
65
30
90
75
24
80
66
0
0
0
0
Attention !
off
tolerance
0.00165
Attention !
off
tolerance
0.00556
Attention !
off
tolerance
0.01364
20
70
65
30
90
75
24
80
76
0
0
0
Attention !
off
tolerance
0.00165
Attention !
off
tolerance
0.00556
Attention !
off
tolerance
0.01364
0,4mm per turn

Teeth
A
any
toothed wheel
thread
[ mm ]
80
60
64
30
20
24
80
80
80
75
50
60
0
0
0
GB
2008
distance bushing H
any toothed wheel
per
Teeth
deviation
0,3mm per turn
80
80
75
thread
[ mm ]
25
28
21
21
thread
[ mm ]
75
per
85
per
20
0
0
0
0
Attention !
off
tolerance
0.00098
Attention !
off
tolerance
-0.00309
deviation
80
80
76
72
deviation
80
84
80
80
distance bushing H
20
21
19
18
Teeth
distance bushing
H
thread
[ mm ]
per
distance bushing H
any toothed wheel
0,35mm per turn

deviation
Teeth
A
GERMANY
Change gears metric threads
any toothed wheel
7.4
22/April/2008
Version 1.1.2
Lathe
Page 85
quantum
GERMANY
80
66
20
80
45
dis
ta
nc
e
bu
shi
ng
35
42
28
80
50
80
80
60
40
25
55
52
40
70
65
80
80
80
80
80
80
66
60
50
40
Teeth
A
30
24
45
80
80
80
50
40
75
60
45
30
80
80
80
80
60
40
thread
[ mm ]
per
distance bushing
H
any
toothed wheel
deviation
0,6mm per turn

Teeth
0
0
Attention !
off
tolerance
-0.00070
Attention !
off
tolerance
0.00330
0,75mm per turn
0
0
0
0
0
distance bushing
H
40
33
30
25
20
any
toothed wheel
thread
[ mm ]
per
distance bushing
H
any
toothed wheel
deviation
0,5mm per turn

Teeth
thread
[ mm ]
30
0
0
0
Attention !
off
tolerance
0.00455
Attention !
off
tolerance
-0.00556
thread
[ mm ]
80
60
40
per
80
80
80
per
36
27
18
deviation
Teeth
deviation
thread
[ mm ]
distance bushing H
any toothed wheel
per
0,7mm per turn
Teeth
deviation
0,45mm per turn
distance bushing H
any toothed wheel
MASCHINEN
Annex change gears
0
0
0
0
0
0
2008
Lathe
Version 1.1.2
22/April/2008
GB
Page 86
quantum
Annex change gears
MASCHINEN
0
0
0
0
0
0
0
60
45
45
90
75
80
80
60
80
80
40
30
40
60
50
60
80
40
thread
[ mm ]
per
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
70
35
80
40
40
40
thread
[ mm ]
deviation
80
66
60
52
50
45
40
35
40
40
0
0
distance bushing
H
80
80
80
80
80
80
80
80
60
50
any
toothed wheel
80
66
60
52
50
45
40
35
30
25
thread
[ mm ]
Teeth
per
deviation
distance bushing H
any
toothed wheel
Teeth
per
1,75mm per turn
1mm per turn
deviation
50
50
50
40
50
75
40
distance bushing
H
80
66
60
60
50
80
75
any
toothed wheel
40
33
30
24
25
60
30
thread
[ mm ]
Teeth
per
distance bushing
H
any
toothed wheel
deviation
Teeth
B
GERMANY
1,5mm per turn
0,8mm per turn
40
60
52
0
0
0
80
66
60
50
45
80
80
80
80
60
40
33
30
25
30
thread
[ mm ]
distance bushing
H
80
80
80
any
toothed wheel
50
75
65
thread
[ mm ]
per
0
0
0
0
0
GB
2008
distance bushing
H
any
toothed wheel
deviation
Teeth
deviation
Teeth
1,25mm per turn
per
2mm per turn
22/April/2008
Version 1.1.2
Lathe
Page 87
quantum
GERMANY
0
0
0
0
0
30
25
30
25
30
30
24
50
40
25
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
90
80
20
thread
[ mm ]
Teeth
per
30
40
25
40
20
20
24
30
40
20
33
0
0
-0.00350
60
75
75
40
40
60
24
30
20
65
52
20
per
thread
[ mm ]
40
80
52
thread
[ mm ]
70
70
75
per
deviation
distance bushing
H
Teeth
deviation
5mm per turn
Teeth
any
toothed wheel
60
60
50
60
40
40
50
deviation
80
60
80
50
80
60
50
40
90
75
75
75
66
60
60
distance bushing
H
90
90
75
75
60
45
45
45
3,5mm per turn
any
toothed wheel
thread
[ mm ]
per
distance bushing
H
any
toothed wheel
4,5mm per turn
Teeth
deviation
3mm per turn
thread
[ mm ]
40
30
24
20
24
per
60
80
80
80
60
deviation
75
75
60
50
45
distance bushing
H
Teeth
any
toothed wheel
thread
[ mm ]
distance bushing
H
any
toothed wheel
per
4mm per turn
Teeth
deviation
2,5mm per turn
distance bushing
H
any
toothed wheel
MASCHINEN
Annex change gears
0
0
0
2008
Lathe
Version 1.1.2
22/April/2008
GB
Page 88
quantum
MASCHINEN
GERMANY
8.1
Oberschlitten - Top slide
Abb.8-1: Oberschlitten - Top slide

22.4.08
S:\Betriebsanleitungen\lathes\D210_D250\D210_D250_parts\D210x400_D250x400_D250x550_parts.fm
89
quantum
MASCHINEN
8.2
GERMANY
Planschlitten - Cross slide
Abb.8-2: Planschlitten - Cross slide
90
22.4.08
quantum
MASCHINEN
GERMANY
Teileliste Maschinenschlitten- Parts list top and cross slide

Pos.
8.2.1
Bezeichnung
Designation
Menge
Qty.
1
2
3
4
5
6
Bettschlitten
Fhrungslager Planschlitten
Innensechskantschraube
Spindel Planschlitten
Axial-Rillenkugellager
Abdeckung Lagerbock Planschlitten
lathe saddle
Guide bearing cross slide
Socket head screw
Spindle cross slide
Deep groove ball thrust bearing
Cover clevis mounting cross slide
1
1
3
1
2
1
Socket head screw
8
9
10
11
Pafeder
Skalenring Planschlitten
Federblech
Handrad Planschlitten
Unterlegscheibe fr Handrad Planschlitten
Key
Scale ring cross slide
Spring plate
Handwheel cross slide
1
1
1
1
Washer for handwheel cross slide
12
13
Socket head screw
14
15
17
18
19
20
21
Handgriff
Schraube fr Handgriff
Fhrungsschiene lang
Keilleiste Bettschlitten
Einstellschraube
Sechskantmutter
Fhrungsschiene mittel
Handle
Screw for handle
Guide rail long
Taper gib lathe saddle
Adjusting screw
Hexagon nut
Guide rail means
1
1
1
1
5
5
1
22
Socket head screw
23
24
25
26
27
Fhrungsschiene kurz
Metallverstrkung Abstreifer
Metallverstrkung Abstreifer
Filz Abstreifer
Filz Abstreifer
Guide rail briefly

Metal reinforcement stripper
Metal reinforcement stripper
Felt stripper
Felt stripper
1
2
2
2
2
28
Flachkopfschraube mit Kreuzschlitz
Cheese head screw
30
31
32
33
34
35
Keilleiste Planschlitten
Sechskantmutter
Unterlegscheibe
Handrad fr Oberschlitten
Skalenring fr Oberschlitten
Federblech
Taper gib cross slide

Hexagon nut
Washer
Handwheel for top slide
Scale for top slide
Spring plate
1
1
1
1
1
1
36
Socket head screw
37
38
39
40
Spindel Oberschlitten
Spindle top slide
Lagerbock fr Oberschlitten
Clevis mounting for top slides
Passfeder
Key
Sechskantmutter
Hexagon nut
Einstellschraube fr Druckleiste Ober- Adjusting screw for pressure border
41
schlitten
top slide
42
Unterteil Oberschlitten
Lower part top slide
43
Oberteil Oberschlitten
Upper section top slide
44
Druckleiste Oberschlitten
Pressure border top slide
45
Fixierschraube
Fixing screw
46
Sechskantmutter
Hexagon nut
47
Vierfachstahlhalter
Quadruple tool holder
48
Vierkantschraube
Square headed bolt
49
Unterlegscheibe
Washer
50
Klemmstck
Shim
50-1
Griff
Handle
51
Schmiernippel 6mm
Oiler 6mm
52
Schmiernippel 10mm
Oiler 10mm
53
Sechskantmutter
Hexagon nut
54
Einstellschraube Planschlitten
Adjusting screw cross slide
55
Spindelmutter Planschlitten
spindle nut cross slide
56
Verstellschraube
Adjusting bolt
57
Planschlitten
Cross slide
58
Unterlegscheibe
Washer
59
60
61
62
63
Socket head screw
Befestigungsschraube fr OberschlitFixing bolt for top slide

ten
Sechskantmutter
Hexagon nut
Fixierstck fr Vierfachhalter
Fixing piece for quadruple tool holder
Griff fr Oberschlitten
Handle for top slide
22.4.08
1
1
1
4
Grsse
Size
Artikelnummer
Item no.
0342032111
03425104
ISO 4762-M8x20
51101
ISO 4762M5 x16
4x12
03425105
0342032115
0342032116
0342032118
0342563
03420321110
0342568
03420321112
ISO4762M5x10
0342550
0342549
0342567
0342562
03420321119
ISO 4033 - M5
0342593
ISO 4762 M5x25
0342592
03420321124
03420321125
03420321126
03420321127
ISO 7075 - M3x8
-H
0342562
ISO 4032 - M8
B8.4
0342569
03420321134
03420321135
ISO 4762 M5x16
3x10
ISO 4032 - M3
03420321137
03420321138
03420321139
03420321141
1
1
1
1
1
1
8
1
1
1
10
1
5
5
1
2
1
1
03420321142
03420321143
03420321144
03420321145
ISO 4033 - M3
03420321147
03420321148
03420321149
03420321150
034203211501
03420321151
03420321152
ISO 4032- M5
03420321154
03420321155
03420321156
03420321157
03420321158
ISO 4762 M5x10
2
2
1
2
03420321160
ISO 4032 - M6
03420321162
03420321163
91
quantum
MASCHINEN
8.2.2
GERMANY
Wechselradschere - Change gear train
Abb.8-3: Wechselradschere
Teileliste Wechselradschere - Parts list change gear train

Pos.
8.2.3
1
2
3
4
5
6
7
8
9
10
11
12
Bezeichnung
Designation
Menge
Qty.
Radschere
Scheibe
Passfeder
Gleitlager
Hlse
Schmiernippel 6mm
Nutenstein
Scherbolzen
Unterlegscheibe
Sechskantmutter
Wechselrad Z=80
Wechselrad Z=52
Wechselrad Z=50
Wechselrad Z=42
Wechselrad Z=40
Wechselrad Z=33
Wechselrad Z=60
Wechselrad Z=25
Wechselrad Z=75
Wechselrad Z=66
Wechselrad Z=30
Wechselrad Z=90
Wechselrad Z=70
Change gear train

Washer
Key
Sliding bearing
Case
Oiler 6mm
Nutenstein
Shear pin
Socket head screw
Washer
Hexagon nut
Change gear Z=80
Change gear Z=52
Change gear Z=50
Change gear Z=42
Change gear Z=40
Change gear Z=33
Change gear Z=60
Change gear Z=25
Change gear Z=75
Change gear Z=66
Change gear Z=30
Change gear Z=90
Change gear Z=70
1
2
2
2
1
2
2
2
1
2
2
2
1
1
1
1
1
1
1
1
1
1
2
1
Grsse
Size
Artikelnummer
Item no.
034 2524
034 2517
03420321 13
034 2520
034 2522
034 2547
034 2590
034 2570
ISO 4762 - M6x35

B 6.4
ISO 4033 - M12
92
034 2504
034 2509
034 2510
034 2511
034 2513
034 2514
034 2508
034 2516
034 2505
034 2507
034 2515
034 2503
034 2506
22.4.08
quantum
MASCHINEN
8.3
GERMANY
Bettschlitten - Bed slide
Abb.8-4: Bettschlitten - Bed slide

22.4.08
93
quantum
MASCHINEN
GERMANY
Teileliste Bettschlitten - Parts list bed slide

Pos.
8.3.1
Bezeichnung
Designation
Menge
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Schlokasten
Flanschlagerbock Handrad
Flanschlagerbock
Verzahnte Welle
Passfeder
Skalenring Handrad
Handrad
Federblech
Unterlegscheibe
Sechskantmutter
Handgriff
Schraube
Zahnrad
Verzahnte Welle
Buchse
Pafeder
Fixierschraube
Exzenter
Schlomutter oben
Schlomutter unten
Schaltnabe
Griff
Verstellschraube
Sechskantmutter
Druckleiste fr Schlomutter
Feder
Stahlkugel
Apron
Flange bearing support handwheel
Flange bearing support
Toothed shaft
Key
Scale handwheel
Handwheel
Spring plate
Washer
Hexagon nut
Handle
Screw
Gear
Toothed shaft
Socket
Key
Fixing screw
Eccentric cam
Lock nut above
Lock nut down
Switching hub
Handle
Adjusting bolt
Hexagon nut
Socket head screw
Pressure border for lock nut
Spring
Steel Ball
Socket head screw
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
1
1
1
6
94
Grsse
Size
5x10
Artikelnummer
Item no.
03420321 21
03420321 22
03420321 23
03420321 24
03420321 25
03420321 26
03420321 27
03420321 28
B 8.4
ISO 4033 - M8
03420321 211
03420321 212
03420321 213
03420321 214
03420321 215
03420321 216
DIN 914 - M4 x10
03420321 218
03420321 219
03420321 220
03420321 221
03420321 222
03420321 223
ISO 4033 - M5
DIN 914 - M6x8
03420321 226
03420321 227
03420321 228
GB70-85/4x12
22.4.08
quantum
MASCHINEN
8.4
GERMANY
Reitstock - Tailstock
Abb.8-5: Reitstock - Teilstock
22.4.08
95
quantum
MASCHINEN
GERMANY
Teileliste Reitstock - Parts list tailstock

Pos.
8.4.1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Bezeichnung
Designation
Reitstockunterteil
Zentrierstck Pinole
Reitstockoberteil
Gleitstein
Gewindestift
Reitstockpinole
Spindel
Lagerbock fr Spindel
Passfeder
Skalenring Handrad
Federblech
Handrad Reitstock
Unterlegscheibe
Sechskantmutter
Klemmhlse unten
Klemmhlse oben
Unterlegscheibe
Klemmschraube
Griff
Schraube fr Griff
Schmiernippel 6mm
Klemmplate
Spannschraube
Scheibe
Sechskantmutter
Feder
Reitstock D210 komplett
Headstock lower part

Piece of centering of spindle sleeve
Socket head screw
Headstock upper section
Slide ring
Headless screw
Headstock guide
Spindle
Clevis mounting for spindle
Socket head screw
Key
Scale handwheel
Spring plate
Handwheel tailstock
Washer
Hexagon nut
Collet down
Collet above
Washer
Clamping screw
Handle
Screw for handle
Oiler 6mm
Clamping plate
Tightening screw
Washer
Hexagon nut
Spring
Menge
Qty.
1
1
2
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
96
Grsse
Size
Artikelnummer
Item no.
0342032131
0342032132
ISO 4762 - M8x30

0342032134
0342032135
DIN 913 - M6x12
51101
ISO 4762 - M5x16
DIN6885/A4x4x14
0342032137
0342032138
0342032139
03420321310
03420321312
03420321313
03420321314
03420321315
B8.4
DIN 6915 - M8
03420321318
03420321319
B8
03420321321
03420321322
03420321323
03420321324
03420321325
03420321326
12
M12
03420321329
0342195
03425113
22.4.08
quantum
MASCHINEN
8.5
GERMANY
Reitstock ab Baujahr 2008 - Tailstock starting from year of

construction 2008
Abb.8-6: Reitstock ab Baujahr 2008 - Teilstock starting from year of construction 2008
22.4.08
97
quantum
MASCHINEN
GERMANY
Teileliste Reitstock Baujahr ab 2008 - Parts list tailstock starting from year
of construction 2008
Pos.
8.5.1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21-1
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Bezeichnung
Designation
Reitstockunterteil
Zentrierstck Pinole
Reitstockoberteil
Gleitstein
Gewindestift
Reitstockpinole
Spindel
Lagerbock fr Spindel
Pafeder
Skalenring Handrad
Federblech
Handrad Reitstock
Unterlegscheibe
Sechskantmutter
Gewindestift
Klemmhlse oben
Unterlegscheibe
Klemmschraube
Griff
Griff
Schraube fr Griff
Schmiernippel 6mm
Klemmplate
Spannschraube
Scheibe
Sechskantmutter
Feder
Fhrungsbuchse
Deckel
Senkschraube
Skala
Niet
Exzenter
Spannhebel
Skala
Headstock lower part

Piece of centering of spindle sleeve
Socket head screw
Headstock upper section
Slide ring
Headless screw
Headstock guide
Spindle
Clevis mounting for spindle
Socket head screw
Key
Scale handwheel
Spring plate
Handwheel tailstock
Washer
Hexagon nut
Threaded pin
Collet above
Washer
Clamping screw
Handle
Handle
Screw for handle
Oiler 6mm
Clamping plate
Tightening screw
Washer
Hexagon nut
Spring
Guide bush
Cover
Countersunk screw
Scale
Rivet
Eccentric cam
Clamping hebel
Scale
Menge
Qty.
1
1
2
1
1
1
1
1
1
1
4
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
4
1
4
1
1
1
1
1
98
Grsse
Size
Artikelnummer
Item no.
03420321801
03420321802
ISO 4762 - M8x30

03420321804
03420321805
DIN 913 - M6x12
51101
ISO 4762 - M5x16
DIN6885/A4x4x14
03420321807
03420321808
03420321809
03420321810
03420321812
03420321813
03420321814
03420321815
B8.4
DIN 6915 - M8
ISO4028/M4x5
03420321819
B8
03420321821
034203218211
03420321822
03420321823
03420321824
03420321825
03420321826
12
M12
03420321829
03420321830
03420321831
ISO2009/M5x10
03420321833
03420321834
03420321835
03420321836
03420321837
03420321838
03420321839
22.4.08
quantum
MASCHINEN
8.6
GERMANY
Verkleidung Spindelstock D210x400 Vario - Headstock housing

D210x400 Vario
Abb.8-7: Verkleidung Spindelstock D210x400 Vario - Headstock housing D210x400 Vario
22.4.08
99
quantum
MASCHINEN
GERMANY
Teileliste Verkleidung Spindelstock - Parts list headstock housing

Bezeichnung
Designation
Menge
Qty.
Housing for z-spindle

Potentiometer, only Vario
1
1
4
5
7
8
9
10
11
12
13
14
15
Gehuse fr Z-Spindel
Potentiometer, nur Vario
Frontplatte (Label) fr Spindelstock
D210
D210 Vario
D250
D250 Vario
Spnewanne
Spritzwand
Unterlegscheibe
Spneschutz komplett
Stromkasten
Schalter R- und L-Lauf
Unterlegscheibe
16
Deckel fr Futterschutz (komplett)
17
18
18
18
18
18
19
20
Deckel fr Stromkasten
Schalterkombination (230V)
neu Elektrik ab 2008
Schalterkombination Vario (230V)
Abdeckung Stromkasten
Not-Aus Schalter
21
Positionsschalter Drehfutterschutz
22
23
Stiftschraube
Halter Drehfutterschutz
24
Drehzahlanzeige, nur Vario
Pos.
8.6.1
1
2
Grsse
Size
Artikelnummer
Item no.
03420321 41
03420321 42
Frontplatte (Label) for headstock

D210
D210 Vario
D250
D250 Vario
Chip pan
Splash wall
Washer
Socket head screw
Splinter protection completely
Current box
Change over switch
Socket head screw
Socket head screw
Washer
Socket head screw
Cover for jaw chuck protection
(complete)
Cover for current box
Switch combination (230V)
new electrical since 2008
Switch combination Vario (230V)
Cover current box
Emergency Stop button
Position switch jaw chuck protection
Threaded pin
Fixing part jaw ckuck protection
Rotation speed indicator, only
Vario
100
1
1
4
4
1
1
1
4
2
4
4
03420321 + machine type + language
0342198
0342199
B 6.4
ISO 4762 - M6x20
03420321 49
03420321 410
03420321 411
ISO 4762- M4x6
ISO 4762 - M6x10
B6
ISO 4762 - M6x10
03420321 416
1
1
1
03420321 417
03420321 418
03420321 418
1
1
1
1
1
03420321 4180
03420321 4181
03420321 4182
03420321 419
03420321 420
03420321 421
1
1
1
DIN 915 M5 x 12
03420321 423
03420321 424
22.4.08
quantum
MASCHINEN
8.7
GERMANY
Spindelstock - Headstock
Abb.8-8: Spindelstock - Headstock

22.4.08
101
quantum
MASCHINEN
8.8
GERMANY
Maschinenbett - Lathe bed
Abb.8-9: Maschinenbett - Lathe bed
102
22.4.08
quantum
MASCHINEN
GERMANY
Teileliste Spindelstock und Maschinenbett - Parts headstock and lathe bed

Pos.
8.8.1
Name
Designation
Menge
Qty.
1
2
Spindelstock
Auflagegummi
Headstock
Edition rubber
1
1
Drehmaschinenbett
4
5
6
7
15
16
17
18
19
20
21
22
23
25
26
27
28
29
30
31
32
33
34
34
35
36
37
Unterlegscheibe
Einstellflansch
Schmiernippel 6mm
Gleitlager fr Lagerbock
links
Lagerbock links
Pafeder
Unterlegscheibe
Abdeckung im Maschinenbett
Flachkopfschraube
Unterlegscheibe
Welle
Rillenkugellager
Zahnrad
Abdeckscheibe
Sicherungsring
Mutter
Unterlegscheibe
Zwischenhlse
Zahnrad
Passfeder
Druckplatte Lager
Kegelrollenlager
Abdeckung
Arbeitsspindel
Sechskantmutter
Unterlegscheibe
3-Backenfutter D210
3-Backenfutter D250
Leitspindel
Zylinderstift
8
9
10
11
12
13
14
Grsse
Size
Artikelnummer
Item no.
1
1
1
2
03420321 51
03420321 52
03420321 5531
03420321 5532
03420321 5533
03420321 54
03420321 55
03420321 56
03420321 57
03420321 58
1
1
3
4
4
03420321 59
03420321 510
D210 x 400
D250 x 400
D250 x 550
1
Socket head screw
Washer
Adjusting flange
Oiler 6mm
Sliding bearing for clevis
mounting left
Clevis mounting left
Key
Socket head screw
Socket head screw
Washer
Cover in the lathe bed
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
3
3
1
1
1
4
4
38
Gleitlager Lagerbock rechts
39
40
41
Lagerbock rechts
Riemenscheibe Spindel
Zahnstange
Cheese head screw

Washer
Shaft
Grooved ball bearing
Gear
Cover plate
Circlip
Nut
Washer
Intermediate case
Gear
Key
Pressure plate bearing
Taper roller bearing
Cover
Working-spindle
Hexagon nut
Washer
3-jaw chuck D210
3-jaw chuck D250
Lead screw
Socket head screw
Cylindrical pin
Sliding bearing clevis
mounting right
Clevis mounting right
Spindle pulley
Rack
42
Senkschraube
Countersunk screw
43
Zylinderstift
Cylindrical pin
ISO 4762 - M4x16

ISO 4762 - M8x20
B8.4
03420321 514
ISO 7045- M5x6
B10.5
03420321 517
03420321 518
03420321 519
03420321 520
12
M27x1.5
4x40
32007
ISO 4032 - M8
B8
D210, 100mm
D250, 125mm
ISO 4762 - M6x16
6 h8x22
03420321 523
03420321 525
03420321 526
03420321 527
03420321 528
03420321 529
03420321 530
03420321 531
3441010
3441025
03420321 535
03420321 536
03420321 538
1
1
1
03420321 539
03420321 622
03420321 45
ISO 7046 - M5x12H
ISO 2338 - 6h8 x22
22.4.08
103
quantum
MASCHINEN
8.9
GERMANY
Vario Antrieb D210 - Vario drive D210
Abb.8-10: Vario Antrieb D210 - Vario drive D210
104
22.4.08
quantum
MASCHINEN
GERMANY
Teileliste Vario Antrieb D210 - Parts list Vario drive D210

Pos.
8.9.1
Bezeichnung
Designation
Menge
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Motor D210 Vario

Motorabdeckung
Motortrgerplatte
Schraube
Winkelblech fr Motor
Abstandshlse
Unterlegscheibe
Riemenscheibe Motor
Spannrolle Riemen
Sechskantmutter
Sechskantmutter
Unterlegscheibe
Fixierstift
Antriebsriemen
Stehbolzen
Motor D210 Vario

Motor cover
Motor fixing plate
Screw
Bracket plate for motor
Spacer
Washer
Socket head screw
Pulley motor
Idler belt
Hexagon nut
Hexagon nut
Washer
Fixing pin
V-belt
Thread bolt
1
1
1
2
1
4
4
4
1
1
7
1
1
1
1
2
17
Socket head screw
18
19
19
19
19
20
21
22
23
Unterlegscheibe
Washer
Abdeckung D210 "rund"
Cover D210 "round"
Abdeckung D210 "eckig"
CoverD210 "angularly"
Abdeckung D250 "eckig"
Cover D250 "angularly"
Abdeckung D250 "rund"
Cover D250 "round"
Rndelmutter
Knurled nut
Falldeckel
Cover Spindle tube
Spindle pulley
Trafo
Transformer
Positionsschalter Spin- Position switch headstock protecdelstockabdeckung
tion
Halter
Holder, only Vario
Drehzahlsensor
Rotation speed sensor, only Vario
Netzteil, nur Vario
Power pack, only Vario
Netzfilter
Line filter
Motorschalzschtz
Exchanges contact device
Steuerplatine
Electronic board
24
25
26
27
28
3
1
1
1
1
1
1
1
1
Grsse
Size
Artikelnummer
Item no.
03420321 61
03420321 62
03420321 63
ISO 7045 - M5x6

03420321 65
03420321 66
B 6.4
ISO 4762 M6x10
03420321 69
03420321 610
EN 24032 - M10
EN 24032 - M8
B8.4
03420321 614
03420321 615
03420321 616
ISO 4762 M10x20
B 10.5
03420321535
0342196
0342596
03420321535-1
03420321 620
03420321 621
03420321 622
03420321 623
03420321 624
1
1
1
1
1
1
03420321 625
03420321 626
03420321 627
03420321 628
03420321 629
0320297
22.4.08
105
quantum
MASCHINEN
8.10
GERMANY
Antrieb 1-2 - Drive 1-2

D210x400, D250x400, D250x550, D250x400 Vario, D250x550 Vario
Abb.8-11: Antrieb - Drive D210, D250, D250 Vario 1-2
106
22.4.08
quantum
MASCHINEN
8.11
GERMANY
Antrieb 2-2 - Drive 2-2

Abb.8-12: Antrieb - Drive D210, D250, D250 Vario
22.4.08
107
quantum
MASCHINEN
8.11.1
GERMANY
Teileliste Antrieb - Parts list drive
Pos.
Menge
Qty.
Grsse
Size
230V
400V
Vario
Bezeichnung
Designation
2
3
Motor
Motor
Motor D250
Abdeckung Motor
Motorplatte
Motor
Motor
Motor D250
Cover Motor
Motor plate
Abdeckung D210/D250
Cover D210/D250
5
6
7
8
9
10
11
12
13
14
Antriebsriemen
Zahnriemen
Sechskantmutter
Stehbolzen
Distanzstck
Rndelmutter
Spindelabdeckung
Schraube
Sechskantmutter
Stehbolzen
Drive belt
Toothed belt
Hexagon nut
Thread bolt
Spacer piece
Knurled nut
Spindle cover
Screw
Hexagon bolt
Thread bolt
1
1
4
4
4
1
1
5
7
2
15
Socket head screw
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
Unterlegscheibe
Washer
Fixierstift
Fixing pin
Trgerplatte fr Spannrolle
Support for idler
Distanzring Trgerplatte
Spacer ring support plate
Rolle fr Spannrolle
Role for idler
Passfeder fr Motor
Key for motor
Bundscheibe innen
Flanged washer inside
Zahnriemenscheibe
Toothed belt disk
Bundscheibe auen
Flanged washer outside
Riemenscheibe Motor
V-belt motor
Unterlegscheibe Motor
Distance washer motor
Socket head screw
Schmiernippel 6mm
Oiler 6mm
Deckscheibe
Cover disk
Sicherungsring
Circlip
Welle fr Zwischenscheibe Shaft for intermediate washer
Fhrunghlse
Guidance case
Zahnriemenscheibe
Toothed belt disk
Sicherungsring
Circlip
Rillenkugellager
Grooved ball bearing
Distanzstck
Spacer piece
Welle fr Spannrolle
Shaft for idler
Sicherungsring fr SpannCirclip for idler
rolle
Fhrungsbolzen
Guide pin
Sechskantmutter
Hexagon nut
Unterlegscheibe
Washer
Pulley spindle
Stiftschraube
Threaded pin
Fixing part jaw ckuck protecHalter Drehfutterschutz
tion
Positionsschalter Drehfut- Position switch jaw chuck proterschutz
tection
Trafo
Transformer
Positionsschalter Spin- Position switch headstock prodelstockabdeckung
tection
Kondensator 25 microF
Condenser 25 microF
Kondensator 150 microF
Condenser 150 microF
Lenze Frequenzumrichter
Lenze Frequency converter
Kondensator (230V)
Capacitor (230V)
Kondensator (230V)
Capacitor (230V)
1
1
Artikelnummer
Item no.
03420321 711
03420321 712
03420321 713
03420321 72
03420321 73
Vario Antrieb
Position 19
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
03420321 75
03420321 76
EN 24032 - M6
M6
03420321 78
03420321 79
03420321 710
03420321 711
ISO 7045 - M5x6

EN 24032 - M10
03420321 714
ISO 4762 M10x20
B 10.5
5x40
18 Zhne (teeths)
03420321 717
03420321 718
03420321 719
03420321 720
03420321 721
03420321 722
03420321 723
03420321 724
03420321 725
03420321 726
DIN 4762 - M6x25

03420321 728
03420321 729
12mm
84 Zhne (teeths)
26mm
6001
03420321 731
03420321 732
03420321 733
03420321 735
03420321 736
03420321 737
03420321 738
1
1
1
1
1
03420321 739
DIN 915 M5 x 12
23
EN 24032 - M8
B 8.4
03420321 742
03420321 744
03420321 745
03420321 746
03420321 747
1
1
1
1
1
108
0342576
0342579
25F
150F
03420321 743
03420321 744
22.4.08
quantum
MASCHINEN
GERMANY
Sonstiges Zubehr (ohne Abbildung) - Other accessories (without

illustration)
Pos.
8.12
Bezeichnung
Designation
Menge
Qty.
Spritzwand D250x400
Spritzwand D250x550
Spnewanne D250x400
Spnewanne D250x550
Maschinenunterbau D250x400
Maschinenunterbau D250x550
Werkzeugbox komplett
Feste Spitze MK 2
Feste Spitze MK 3
3-Backenfutter
3-Backenfutter
4-Backenfutter
4-Backenfutter
Splash guard D250x400

Splash guardD250x550
Chip pan D250x400
Chip pan D250x550
Machine stand D250x400
Machine stand D250x550
Tool box complete
Fixed center MT 2
Fixed center MT 3
3-jaw chuck
3-jaw chuck
4-jaw chuck
4-jaw chuck
1
1
1
1
1
1
1
1
1
1
1
1
1
22.4.08
Grsse Artikelnummer
Size
Item no.
100 mm
125 mm
100 mm
125 mm
0342599
0342600
0342598
0342601
3440407
3440507
0342589
0342594
0342595
344 1010
344 1025
344 1012
344 1027
109
quantum
MASCHINEN
8.13
GERMANY
Schaltplan - Wiring diagram D210 x 400 Vario
Abb.8-13: Schaltplan - Wiring diagram D210x400 Vario
110
22.4.08
quantum
MASCHINEN
8.14
GERMANY
Schaltplan - Wiring diagram D210, D250 (230 V)
Abb.8-14: Schaltplan - Wiring diagram D210, D250 (230V)

22.4.08
111
quantum
MASCHINEN
8.15
GERMANY
Schaltplan - Wiring diagram D250 (400 V)
Abb.8-15: Schaltplan - Wiring diagram D250 (400V)
112
22.4.08
quantum
MASCHINEN
8.16
GERMANY
Schaltplan - Wiring diagram D250 Vario (230V)
Abb.8-16: Schaltplan - Wiring diagram D250 Vario (230V)
22.4.08
113
quantum
MASCHINEN
8.17
GERMANY
Schaltplan - Wiring diagram D250 Vario (400V)
Abb.8-17: Schaltplan - Wiring diagram D250 Varip (400V)
114
22.4.08
quantum
Malfunction
MASCHINEN
Malfunction
9.1
Malfunction on the lathe
GERMANY
Malfunction
Cause/
possible effects
The machine does not

start
Order of switch-on not considered.

Release of the FI protected switch.
Surface of the workpiece

too rough
tool blunt
tool springs
feed to high
radius at the tool tip too little
resharpen tool
clamp tool with less overhang
reduce feed
increase radius
Workpiece is becoming
cone
centres are not aligned (tailstock

has offset)
top slide not well aligned (cutting
with the top slide)
adjust tailstock to the centre
well align top slide
Solution
Power connection on page
20
Lathe is chattering
feed to high
main bearings have clearance
reduce feed
have the main bearing re-adjusted
Centre runs hot
workpiece has expanded
loosen tailstock tip
Tool has a short edge life
cutting speed too high
crossfeed to high
reduce cutting speed

lower crossfeed /smooth finish
(allowance not over 0,5 mm)
more coolant
insufficient cooling
clearance angle too small (tool

"pushes")
tool tip not adjusted to centre
height
increase clearance angle
correct height adjustment of the

tool
wedge angle too small (heat buildup)

grinding crack due to wrong cooling
excessive clearance in the spindle
bearing arrangement (vibrations)
increase wedge angle
cool uniformly
have the clearance in the spindle
bearing arrangement re-adjusted
tool is clamped incorrectly or has

been started grinding the wrong
way
wrong pitch
wrong diameter
adjust tool to the centre, grind

angle correctly
adjust right pitch
in a previous step, turn the workpiece to the correct diameter
Flank wear too high
Cutting edge breaks off
Cut thread is wrong
GB
2008
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 115
quantum
MASCHINEN
Appendix
GERMANY
10
Appendix
10.1
Copyright
2008
This documentation is copyright. All derived rights are also reserved, especially those of transition, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means
and recording in data processing systems, neither partial nor total.
The company reserves the right to make technical alternations without prior notice.
10.2
Terminology/glossary
Term
Explanation
headstock
Housing for the toothed belt pulleys.
lead screw nut
Split nut which engages in the lead screw.
lathe chuck
Clamping tool for holding the workpiece.
drill chuck
Device for holding the bit
lathe saddle
Slide on the slideway of the machine bed

which feeds parallel to the tool axis.
cross slide
Slide on the lathe saddle which moves

transversely to the tool axis.
top slide
Swivelling slide on the cross slide.
taper mandrel
Taper of the bit, the drill chuck, the centre.
tool
Cutting tool, bit, etc.
workpiece
Piece to be turned or machined.
tailstock
Movable turning aid.
rest
Follow or steady support for turning long

workpieces.
lathe dog
Device or clamping aid for driving pieces

to be turned between centres.
2008
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 116
quantum
Appendix
MASCHINEN
10.3
GERMANY
Product follow-up
We are required to perform a follow-up service for our products which extends beyond shipment.
We would be grateful if you could send us the following information:
modified settings
experiences with the lathe, which could be important for other users
recurring failures
Optimum Maschinen Germany GmbH

Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
GB
2008
Fax: +49 (0) 951 - 96 822 - 22

E-Mail: info@optimum-maschinen.de
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 117
quantum
MASCHINEN
10.4
Appendix
GERMANY
Warranty
Within the term of warranty, the company Optimum warrants for a perfect quality of its products
and will reimburse any cost for overhaul or exchange of defective parts in case of construction
error, fault in material and / or defect fabrication.
The term of warranty for commercial use is 12 months and for use as an amateur it is 24
months. Condition for a warranty claim due to construction errors, faults in material and / or
defects of fabrication is:
Proof of purchase and that the instructions for use had been followed.
In order to assert the claim of warranty, you have to present a typescript original receipt of
purchase. It must comprise the complete address, date of purchase and type designation of
the product.
The instruction for use for the corresponding device as well as the safety information are to
be observed. Damages due to operators mistakes may not be accepted as warranty claims.
Correct use of the devices.
The products of the company Optimum had been designed and built for certain purposes.
They are listed in the operation manual.
The warranty claim may not be accepted if the operating manual is not being followed properly or if it is used for a purpose which has not been intended or with improper accessory.
Maintenance work and cleaning.
It is absolutely necessary to maintain and clean the machine in regular intervals according to
the prescriptions of the instruction for use.
In case of intervention of a third party, any warranty claim will expire. Maintenance work and
cleaning are usually not part of the claim of warranty.
Original spare parts
Make sure to use only original spare parts and original accessory. This can be acquired from
authorized distributors of the machine.
When other than original parts are being used, consequential damages may occur and danger of accidents will increase. Disassembled or partially disassembled devices and devices
which are repaired with foreign parts are excluded from warranty claims.
10.5
Disposal
Disposal of used electric and electronic machines
(Applicable in the countries of the European Union and other European countries with a separate collecting system for those devices).
The sign on the product or on its packing indicates that the product must not be handled as
common household waist, but that it needs to be delivered to a central collection point for
recycling. Your contribution to the correct disposal of this product will protect the environment and the health of your fellow men. The environment and the health are endangered by
incorrect disposal. Recycling of material will help to reduce the consumption of raw materials.
Your District Office, the municipal waste collection station or the shop where you have bought
the product will inform you about the recycling of this product.
2008
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
22 / 04 / 2008
GB
Page 118
quantum
Appendix
MASCHINEN
10.6
GERMANY
EC - declaration of conformity
the manufacturer /
Optimum Maschinen Germany GmbH

Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
retailer:
hereby declares that the following product,

type of machine:
Lathe
designation of machine:
D210x400
D210x400 Vario
D250x400
D250x400 Vario
D250x550
D250x550 Vario
relevant EU directives:
machine directive:
98/37/EG, appendix II A
EEC directive
89/336/EWG
low voltage directive
73/23/EWG
meets the provisions of the aforementioned directive, including any amendments valid at the
time of this statement.
In order to ensure conformity, the following harmonized standards in particular have been
applied:
DIN EN 12840: 06/2001
safety of machine tools - manually controlled lathes with or without

automatic control.
DIN 45635-1601 09/1978
Noise measurement to machines. Airborne sound measurement,

machine tools for metal processing. Special determination for
lathes.
DIN EN 62079:2001
(VDE 0039)
IEC 62079:2001
Setting up instructions - structure, content and presentation
Thomas Collrep
(Manager)
Kilian Strmer
(Manager)
GB
2008
Hallstadt, 22. April 2008
22 / 04 / 2008
Version 1.1.2
D210x400; D250x400; D250x550
Lathe
Page 119
quantum
MASCHINEN
GERMANY
Index
A
Adjusting the speed ....................................... 30
Assembly change gears ................................ 69
Assembly plan
D210 x 400 ............................................. 17
D250 x 400 ............................................. 18
D250 x 550 ............................................. 19
B
British threads ............................................... 53
C
Change gears metric threads ........................ 85
Cones ............................................................ 59
Cross-adjustment of the tailstock .................. 34
Cutter ............................................................ 46
Cutting material ............................................. 62
Cutting off ...................................................... 57
Cutting speed ................................................ 63
Cutting speed table ....................................... 64
D
declaration of conformity ............................. 119
Determination of modules of toothed wheels 71
E
EC - declaration of conformity ..................... 119
External threads, Internal threads ................. 49
G
Grinding of cutting edge geometries ............. 64
M
Metric thread ................................................. 52
O
Operating signs ............................................. 28
Operation ...................................................... 27
Outside machining ........................................ 48
P
Protective cover ............................................ 11
R
Recessing ..................................................... 57
S
Speed table D 210 x 400 ............................... 31
Speed table D 210 x 400 Vario ..................... 32
Speed table D 250 Vario ............................... 32
Speed table D 250 x 550 ............................... 31
T
Table of the gear wheels ............................... 71
Tables of gear wheels inch treads ................ 72
Thread types ................................................. 50
Turning .......................................................... 43
Turning cones ............................................... 59
Turning off ..................................................... 57
2008
Lathe
D210x400; D250x400; D250x550
Version 1.1.2
Stand 22 / 04 / 2008
GB
Seite 120

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Illustr.0-1: D210x400 Vario

D 250 x 550 Vario

Keep for future reference!

D210x400; D250x400; D250x550

D210x400; D250x400; D250x550

Safety warnings (warning notes).................................................................................. 6

ISO-designation system for tool holder, inside machining ........................................44

Ersatzteile - Spare parts - D210 (Vario), D250 (Vario)

Annex change gears

Lathe chuck ................................................................................................................29

Oberschlitten - Top slide ............................................................................................89

D210x400; D250x400; D250x550

8.2.2 Wechselradschere - Change gear train .......................................................... 92

D210x400; D250x400; D250x550

This part of the operating manual

In addition to this operating manual, please note

D210x400; D250x400; D250x550

Safety warnings (warning notes)

Threatening danger that will cause serious injury or death

Risk: a danger that might cause serious injury or death to

Danger or unsafe procedure that might cause injury to

No risk of injury to people.

Application advice and other important or useful information and notes.

No dangerous or harmful consequences for people or

In case of certain dangers, we replace the ideogram by

D210x400; D250x400; D250x550

Warning of automatic start up!

Pull the main plug!

Use safety glasses!

Use ear protection!

Wear a safety suit!

Protect the environment!

Technical data on page 14

It is forbidden to make any modifications or alternations to the operating values of the

D210x400; D250x400; D250x550

Possible dangers caused by the lathe

D210x400; D250x400; D250x550

Due to improper use

Obligations of the operator

The operator must also

the operating manual.

Obligations of the user

be able to operate the machine.

D210x400; D250x400; D250x550

Additional qualification requirements

instructions and supervision of a qualified electrician.

Illustr.1-3: EMERGENCY STOP button

D210x400; D250x400; D250x550

Illustr.1-4: Protective cover headstock

Lathe chuck key

lathe chuck key

Illustr.1-5: Safety lathe chuck key

mounted, firmly bolted and not damaged

installed and legible

When the EMERGENCY-STOP switch is activated, the

D210x400; D250x400; D250x550

Lathe chuck key

After releasing the lathe chuck key it has to squeeze out of

Lathe chuck protection/

Personal protective equipment

Wear safety shoes when fitting, dismantling or transporting heavy components.

For your own safety during operation