CHOSUK C&D

Doc No. CHOSUK-LH10-MS-RB-01, Rev. C

APPENDIX-01
LIFTING FRAME WITH CALCULATION

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CHOSUK C&D

Doc No. CHOSUK-LH10-MS-RB-01, Rev. C

1. DESIGN CONDITION

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CHOSUK C&D

Doc No. CHOSUK-LH10-MS-RB-01, Rev. C

2. MATERIAL PROPERTY
Follow TCVN 5575:2012 table 5 and table A.5
Structual Steel

CCT34

Minimum yield strength (fy)

220

(MPa)

Tensile strength (fu)

240

(MPa)

Calculate strength (f)

210

(MPa)

Modul of Elasticity (E)

2.1x105 (MPa)

Poisson ratio ()

0.3

Unit weight

78.5

(kN/m3)

3. SECTION PROPERTY
Division

Main beam and reinforcing beam

Description (mm)

H-3003001015

Inertia moment at axis X (Jx)

20400 (cm4)

Inertia moment at axis Y (Jy)

6750

(cm4)

Bending resistance momen at axis X (Wx)

1360

(cm3)

Bending resistance moment at axis Y (Wy)

450

(cm3)

Cross section area (FH)

119.8

(cm2)

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CHOSUK C&D

Doc No. CHOSUK-LH10-MS-RB-01, Rev. C

4. MODELING

5. DESIGN LOAD
5.1. Case 1: Lifting cellular block type 7 (622.5m)

Description
Dead Load

Self Weight
Concrete Block

Applied load

Remark

Automatically generated by SAP2000 progaram

245.7kN1.01/4=62.03kN

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CHOSUK C&D

Doc No. CHOSUK-LH10-MS-RB-01, Rev. C

5.2. Case 2: Lifting cellular block type 4 (523m)

Description
Dead Load

Self Weight
Concrete Block

Applied load

Remark

Automatically generated by SAP2000 progaram

258.5kN1.01/4 = 65.27 kN

5.3. Case 3: Lifting cellular block type 10 (4x2x2.5m)

Description
Dead Load

Self Weight
Concrete Block

Applied load

Remark

Automatically generated by SAP2000 progaram

184.4kN1.01/4=46.56kN

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CHOSUK C&D

Doc No. CHOSUK-LH10-MS-RB-01, Rev. C

6. LOAD COMBINATIONS
6.1. Ultimate Limit State (ULS)

ULS = 1.41.1 Dead Load

In which:
Over load coefficient: = 1.4 (follow TCVN 2737:1995 5.8)
Dynamic cofficient: i = 1.1 (follow TCVN 2737:1995 5.9)
6.2. Serviceability Limit State (SLS)

SLS = 1.0 Dead Load

6.3. Envelop combination

Envelop including 3 case with ultimate litmit state

7. ANALYSIS REVIEW
7.1. Stress Ratio assume
7.1.1.

Combined axial force and biaxial moment

Description

Load Combination

Stress Ratio

H-300x300x10x15

Envelop

0.239

Description

Load Combination

Stress Ratio

H-300x300x10x15

Envelop

0.003

7.1.2.

Allowable CHECK
0.950

OK

Shear force
Allowable CHECK
0.950

OK

7.2. Combined stress

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CHOSUK C&D

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CHOSUK C&D

Doc No. CHOSUK-LH10-MS-RB-01, Rev. C

8. REACTION FORCE

9. Lifting Lug & Wire Rope

9.1. Lifting plan

9.2. Lifting Force

Maximum Axial Force (Tensile Force) of Lifting Cable

104.43 / sin (60 degs) / sin (779 degs) = 122.84 kN
Lifting Force
P = 122.84 x 1.8 (impact factor) = 221.12 kN (=221120 N)
9.3. Checking Wire Rope

Allowable Load of Wire Rope

24 ton = 240kN

240 kN > 221.12 kN -----> O.K

(The capacity of wire rope depend on manufacturer and type of wire rope).

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Doc No. CHOSUK-LH10-MS-RB-01, Rev. C

9.4. Lifting Lug

Pin bearing check of pin hole

Bearing area (Abe)

Abe = 50 x 30

= 1500 mm2

Bearing stress

= P/ Abe = 221120/1500

= 147.4 MPa

Allowable stress

f c = 2100.9

= 189 MPa

Check = 147.4 MPa f c OK

Shear stress check pin hole

Shear area:

As = 50 30 2

= 3000 mm2

Shear stress

P/ As = 221120/3000

= 73.7 MPa

Allowable stress

(fy/ 3 ) / M0 = (220/3) 1 = 381 MPa

Check

= 73.7 MPa 381 MPa OK

Tension stress check of main body

Tension area (At)

At = 50 30 2

= 3000 mm2

Tension stress

P/ At = 221120/3000

= 73.7 MPa

Allowable stress

f c = 2100.9

= 189 MPa

Check

= 73.7 MPa 189 MPa OK

Bending stress of main body

Bending stress

M/W

= 4.98 MPa

M = TH = 104.43 cos(60o) cos(79o) 100

= 996.3 kN.mm

W = t B2 /6 = 30 2002/6

= 200 000 mm3

Allowable stress

f c = 2100.9

Check

= 147.4 MPa f c OK

= 189 MPa

9.5. Check for weld between Lug and H-3003001015

Maximum force: N = 221.12 kN = 221 120 N

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CHOSUK C&D

Doc No. CHOSUK-LH10-MS-RB-01, Rev. C

Checking 2 cases:
-

Follow welding material:

N/(fhflw) fwfc

N/(fhflw) = 221120/(0.715190)

= 110.84 MPa

fwfc

=162 MPa

= 1800.9

OK
(Using welding wire N42 follow TCVN 5575:2012 table 8)
-

Follow steel material:

N/(shflw) fwsc

N/(shflw) = 221120/(1.015190)

= 77.59 MPa

fwfc

= 162 MPa

= 1800.9

OK

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