Serial No.

: B__Production_181015_ME_GH1

CLASS TEST - 2015

Mechanical Engineering

Production Engineering

ME

Date : 18/10/2015

ANSWERS
1. (b)

7. (c)

13. (c)

19. (a)

25. (d)

2. (b)

8. (a)

14. (d)

20. (c)

26. (d)

3. (a)

9. (c)

15. (b)

21. (c)

27. (a)

4. (a)

10. (d)

16. (b)

22. (a)

28. (d)

5. (a)

11. (c)

17. (d)

23. (a)

29. (c)

6. (c)

12. (b)

18. (a)

24. (b)

30. (a)

MECHANICAL ENGINEERING
EXPLANA
TIONS
EXPLANATIONS

1.

(b)
Backward cold extrusion or impact extrusion or backward impact extrusion.

2.

(b)

3.

(a)

4.

(a)

5.

(a)

6.

(c)

7.

(c)

8.

(a)

9.

(c)

10.

(d)

11.

(c)

12.

(b)

13.

(c)
Brazing fluxes are generally made of borax, boric acid, borates, fluorides and chlorides.

14.

(d)

15.

(b)
Given:
D = 10 mm, N = 1000 rpm, v = 31.41 m/min, L = 100 mm, f = 0.7 mm/rev.
From Taylors tool life expression, we have
Substituting the values, we get
31.41 T1.2 = 180
or
T = 4.28 min
Machining time/piece
=

L
f N

100
= 0.142 min
0.7 1000

Machining time for 1000 workpieces

= 1000 0.142
= 142.86 min
Number of resharpenings
=

142.86
= 33.37
4.28

or 34 resharpenings

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16.

(b)
Heat supplied = I2 Rt
= 300002 100 106 0.005
= 450 J
Volume of the joint
=

52 1.5

= 29.452 mm3
Heat required for melting
= 29.452 10
= 294.52 J
Melting efficiency,
=

294.52
100 %
450

= 65.45 %
17.

(d)
Surface area of cube = 6l2
Surface area of sphere = 4 r2
According to Chorinovs relation

volume
Solidification time
surface area

as volume of cube and sphere are equal

2

4 r 2
A
tc
= s = 2
ts
Ac
6l
2

tc
4 r
=
6 l
ts

18.

(a)

19.

(a)
We know that
tan i = tan b sin tan s cos
For orthogonal cutting operation

i = 0
tan b sin
= tan s
cos

b = 7
tan s =

tan7 sin60
cos 60

= 90 30 = 60
tan s = 0.213
s = 12.00

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20.

MECHANICAL ENGINEERING
(c)
We know that
=

FT cos + FC sin
FC cos FT sin

= 10
FT = 560
FC = 1177
560cos10 + 1177sin10
1177cos10 560 sin10

= 0.712
21.

(c)
We know that shear angle of work material
=

90 +
2

= tan1 (0.5)
= 26.57

Shear angle
= 37.715 = 12

cos ( + )
Fs
=
cos ( )
Fc

Fs
Fc
Ft
Fs

=
=
=
=

0.632 Fc
567 N
227 N
567 0.632 358.34 N

Fs
Fs
Fs sin37.72
= A
w .t / sin 0.2 2.5
s

= 438.4176
438 MPa

22.

(a)
VTn = Constant
V1T1n = VT2n
T2
T
1

V1
= V
2

T2
V1
= log

T1
V2

nlog

n =

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log(150 / 200)
= 0.30
log (23 / 60)

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23.

(a)
Time taken to drill 10 holes at 250 m
T1 =

10 25
4min
0.25 250

T2 =

50 25
25 min
0.25 200

Time taken to drill 50 holes at 200 rpm

V1T1n = V2T2n
But

V =

DN
60

V N
N1T1n = N2T2n

N2
T
n log 2 = log
N1
T1

24.

250
log
200
= 0.1218
n =
25
log
4

(b)
Cutting speed,
v =

=
=
25.

(d)

DN
60

100 480 103

60

2.51 m/sec.

0 = 10, r = 0.3
r cos 0
tan = 1 r sin
0

tan

0.3 cos10
1 0.3 sin10

= tan1(0.312) = 17.33
= cot + tan( 0)
= cot 17.33 + tan(7.33)
= 3.2041 + 0.1286
= 3.34

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26.

MECHANICAL ENGINEERING
(d)

(5 )
V2
=
Rc 0.0002
2

Q =
=
or
27.

125000 W/cm2

125 KW/cm2

(a)
D =
=

d2 + 4dh

(100)2 + 4(100 60)

= 184.4 mm
28.

(d)

A0
F = A0K ln
Af

125 2

2
(125 ) 56 ln

4
502

= 1.26 MN
29.

(c)
Given that ;
For 25% higher speed, V2 = 1.25
V2 = 62.5 m/min
We know that, V1T1n = V2T2n
Substituting the values, we get

V1 = 50 m/min, T1 = 100 min, n = 0.26

T2 = 42.39 min
30.

(a)
Fc = 500 N
Fx = 200 N (axial component)
Ft =

Fx
200
=
= 207.055 N
sin sin75

F =
=
F =
N =
=
=

Fc sin + Ft cos
500 sin 10 + 207.055 cos 10
290.733 N
Fc cos Ft sin
500 cos 10 207.055 sin 10
456.449 N

F
290.733
=
= 0.6369
456.447
N

0.64

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