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Ch9 f03 305 PDF
Ch9 f03 305 PDF
Topic
The Control charts for attributes
The p and np charts
Variable sample size
Sensitivity of the p chart
Types of Data
Variable data
Product characteristic that can be measured
Length, size, weight, height, time, velocity
Attribute data
Product characteristic evaluated with a discrete
choice
Good/bad, yes/no
p
n
UCL p p 3
LCL p p 3
p (1 p )
n
p (1 p )
n
7
p new
n nd
UCL p p new 3
LCL p p new 3
p new (1 p new )
n
p new (1 p new )
n
9
np
Centerline n p
m
where, m number of subgroups
UCLnp n p 3 n p(1 p )
LCLnp n p 3 n p(1 p )
10
11
13
14
15
16
17
18
n p
i 1
m
n
i 1
UCL p p 3
LCL p p 3
p (1 p )
ni
p (1 p )
ni
nave
n
i 1
m
where, m number of samples
21
UCL p p 3
LCL p p 3
p (1 p )
nave
p (1 p )
nave
22
UCL100 p
p (1 p )
100 p 3
n
LCL100 p
p (1 p )
100 p 3
n
26
27
Centerline c
m
UCLc c 3 c
LCLc c 3 c
Where, m number of samples
30
Centerline c new
cc
m md
32
Let
n number of inspected items in a sample
c number of nonconform ities in a sample
c
u
n
34
Centerline u
n
u
UCLu u 3
n
u
LCLu u 3
n
35
cc
Centerline u
nn
UCLunew
u new
u new 3
n
LCLunew
u new
u new 3
n
36
nave
n
i 1
(trial) or nave
n n
i 1
m md
(revised)
41
42
43
Acceptance Sampling
Outline
Sampling
Some sampling plans
A single sampling plan
Some definitions
Operating characteristic curve
44
Necessity of Sampling
In most cases 100% inspection is too costly.
In some cases 100% inspection may be impossible.
If only the defective items are returned, repair or
replacement may be cheaper than improving quality.
But, if the entire lot is returned on the basis of sample
quality, then the producer has a much greater
motivation to improve quality.
45
49
50
Some Definitions
Acceptable quality level (AQL)
Acceptable fraction defective in a lot
Lot tolerance percent defective (LTPD)
Maximum fraction defective accepted in a lot
Producers risk,
Type I error = P(reject a lot|probability(defective)=AQL)
Consumers risk,
Type II error = P(accept a lot| probability(defective)=LTPD)
51
53
54
55
P { X 4} P z
Pz 0.2357
2.12
Probability of acceptance, Pa
1 =
0.05
0.80
0.60
0.40
0.20
= 0.10
{
0.02 0.04
AQL
0.06
0.08
0.10
0.12
Percent defective
0.14
0.16
LTPD
0.18
0.20
57
Proportion
Defective
(p)
0.005
0.01
0.015
0.02
0.025
0.03
100
4
0.02
0.08
0.052653017
0.0996324
np
0.5
1
1.5
2
2.5
3
Probability
of c or less
Defects
(Pa)
0.999827884
0.996340153
0.981424064
0.947346983
0.891178019
0.815263245
58
0.
00
5
0.
02
5
0.
04
5
0.
06
5
0.
08
5
0.
10
5
0.
12
5
0.
14
5
0.
16
5
0.
18
5
Probability of acceptance
1.2
0.8
0.6
0.4
0.2
Proportion of Defectives
59
60
61
Reading
Acceptance Sampling
Reading: Nahmias, S. Productions and Operations
Analysis, 4th Edition, McGraw-Hill, pp. 668-675
62
63
64
66
67
68
AOQ Pa p
69
70
AOQ Curve
0.015
AOQL
Average
Outgoing
Quality
0.010
0.005
0.01 0.02
AQL
LTPD
72
n
c
N
Proportion
Defective
(p)
0.005
0.01
0.015
0.02
0.025
0.03
0.035
0.04
110
3
1000
np
0.55
1.1
1.65
2.2
2.75
3.3
3.85
4.4
AOQL
0.01564264
Probability
of c or less
Defects
(Pa)
0.997534202
0.974258183
0.914145562
0.819352422
0.703039994
0.580338197
0.463309958
0.359447773
AOQ
0.004439
0.008671
0.012204
0.014584
0.015643
0.015495
0.014432
0.012796
73
0.018
0.016
0.014
0.012
0.01
0.008
0.006
0.004
0.002
0
0.
00
5
0.
01
5
0.
02
5
0.
03
5
0.
04
5
0.
05
5
0.
06
5
0.
07
5
0.
08
5
0.
09
5
Proportion of Defectives
74
Reading
Average Outgoing Quality
Reading: Nahmias, S. Productions and Operations
Analysis, 4th Edition, McGraw-Hill, pp. 682-685
75