TERM CONTRACT FOR GAS TRANSMISSION PIPE LINES

AND FACILITIES PROJECT WORKS,

CONTRACT NO: 9140339(TC5)

PROJECT SAFETY REVIEW

DSS AND CSS

VALVE PASSING TEST AT

PIONEER RD LP 102, Wo11
Contents

1. Project Introduction

Design Safety Submission (DSS)

2.
Valve passing test

Construction Safety Submission (CSS)

Unloading of the N2 cage, Installation of manifold on the
3. fabricated valve,Pressurization of N2 , Depressurization
of N2 from the valve )
Introduction

Scope of work: Valve passing test

Owner: PowerGas Ltd

Consultant: WorleyParsons Pte. Ltd

.
Main Contractor: Teacly(S) Pte Ltd
PSR-TC 5, WO 11
PIONEER RD LP 102 Status of Work

Balance of works to be performed:

To inject the N2 into the fabricated ball valve and every connection to conduct leak
test, after completion of the works purging out the N2 from the valve.

Schedule of work:

Proposal and Pressurization of Depressurization

Conduct leak test
approval N2 N2
Site Location Map
sSite Location Map
Fabricated valve located at work site ( process plant)

Fabricated ball
Valve

6
DSS - Considerations

Notify to
Neighbour contractor people who is
performing nearest our fencing.
Exxon Mobil
 PSR 07 TEMPORARY ADIT (EXCEPT COLLAR AND BREAK OUT TO TUNNEL)
Construction Safety Submission (CSS) - Construction

Hazard No.1 Valve passing test conduct on site

Initial Accident Severity Initial Accident Frequency Initial Risk Rating

3 2 6
Hazard Cause Unauthorized entry Possible impact
People not aware of testing works May cause bodily injury

Mitigation Measures (Construction):

1. To notify relevant parties prior to start the testing.
2. To barricaded the work area to prevent unauthorized entry.
3. Competent person only allowed to enter in the testing area
4. Display warning signage to indicate the valve testing in progress to others.

Residual Accident Severity Residual Accident Frequency Residual Risk Rating

3 1 3
Construction Safety Submission (CSS) - Construction
Hazard No. 2 Loading and unloading of the materials by excavator

Initial Accident Severity Initial Accident Frequency Initial Risk Rating

5 2 10
Hazard Cause Load hit onto rigger Possible impact
Using of uncertified or expiry Lifting machine / LG Serious injury to the
Hit by swinging load worker / fatality/
Hit by falling load due to improper rigging property damaged
Lifting gears failure falling object
Mitigation Measures (Construction):
1. Lifting crew must competent and appointed
2. To conducted pre-start briefing to lifting crew by lifting supervisor
3. Signal man and excavator operator communication language is both understand
4. LM/LG good condition and valid certificate available on site for verification
5. To determine the CG before proceeding to lift up the load
6. rigger to move away from the load after rigging completed
7. PTW & Lifting plan available on site and lifting works must be according to lifting plan.
8. To conduct test lift and load control by the tag line .
Residual Accident Severity Residual Accident Frequency Residual Risk Rating

5 1 5 9
Construction Safety Submission (CSS) - Construction
Hazard No. 3 Installation of fitting using by hand tools

Initial Accident Severity Initial Accident Frequency Initial Risk Rating

3 2 6
Hazard Cause Pinch point Possible impact
Tripping hazards Bodily injury /fracture /
Incorrect, not calibrated equipment used Sprain/laceration to worker
Loose fitting / improper connection
Mitigation Measures (Construction):
1. Safety gloves to be worn
2. Do not place hand finger in between the material or equipment.
3. To use good condition tools.
4. Do not obstruct the access/ work area by materials.
5. Ensure all test equipment comes with calibrated certificate prior to install
6. QC supervisor to be double check every fitting after installation and connection
7. To comply pre-checklist for valve passing test.
8. Competent personnel to do the task
9. QC to do a line check at every connection before allowing to start the pressurization.
Residual Accident Severity Residual Accident Frequency Residual Risk Rating

3 1 3 1
0
Construction Safety Submission (CSS) - Construction
Hazard No. 4 Standing on work platform about 1m height

Initial Accident Severity Initial Accident Frequency Initial Risk Rating

4 2 8
Hazard Cause Possible Impact
Falling hazards Bodily injury /fracture /
sprain/laceration to worker

Mitigation Measures (Construction):

1. provide proper access
2. do not paced loose materials on the platform.
3. to provide guardrail around the platform to prevent person fall.
4. platform must secure in proper manner

Residual Accident Severity Residual Accident Frequency Residual Risk Rating

4 1 4
1
1
Construction Safety Submission (CSS) - Construction
Hazard No. 5 Pressurising of N2 into ball valve

Initial Accident Severity Initial Accident Frequency Initial Risk

Rating
5 2 10
Hazard Cause Improper secure and tightening of fitting connection causing Impact
whipping of connection hose. Deprived of oxygen/
asphyxiation/
Leakage due to loose connection and worn hoses used
nausea/
Rupture or explosion due to over pressure of test piece / defective test fatality worker
piece
Accidental N2 leak
Mitigation Measures (Construction):
1. To notify relevant parties prior to start the works
2. PE to inspect and endorse the valve testing process.
3. Assigned competent worker to do the job
4. Ensure the manifold , connectors used in good condition
5. To install whip arrestors at every connection
6. QC supervisor/ Inspector to do final check after every fitting to check for loose connection
7. To use soap solution to check the leak
8. No unauthorized personnel in the testing area
Residual Accident Severity Residual Accident Frequency Residual Risk Rating
1
5 1 5 2
Construction Safety Submission (CSS) - Construction
Hazard No. 6 De-pressurising of N2 from the valve

Initial Accident Severity Initial Accident Frequency Initial Risk Rating

5 2 10
Hazard Cause N2 pressure in contact to worker Possible Impact
High Noise level Injury to worker / eye,
Incompetent person other part of body/
worker/NID

Mitigation Measures (Construction):

1. During depressurization, the N2 must be release upwards ( vertically) to the sky to the air.
2. The valve must be fitted pointing upwards ( vertically) to the sky.
3. Worker to wear safety goggles , ear plug and hand glove
4. QC inspector to be on site when the work in progress
5. To notify relevant parties prior to do the works.
6. Control the venting to reduce the noise level
7. To wear ear plug
8. Competent person with mechanical background to do the job.
Residual Accident Severity Residual Accident Frequency Residual Risk Rating

5 1 5
1
3
Summary
PSR-TC6WO5-01: Summary of Major Hazards - Residual

No. Hazards Identified in The CSS Stage Residual Initial Residual Residual
Accident Accident Accident Risk
Severity Frequency Frequency Rating

1 Valve passing test conduct on site 3 3 1 3

2 Loading and unloading of the materials 5 2 1 5

by excavator

3 Installation of fitting using by hand 3 2 1 3

tools

4 Standing on work platform about 1m 4 2 1 4

height

5 Pressurising of N2 into valve 5 2 1 5

6 De-pressurising of N2 from the valve 5 2 1 5

open environment
5 x 5 Risk Evaluation Matrix
 SIC Briefing
Emergency Response
Plan
TL4.2C - Laying and Commissioning of GTP
from Choa Chu Kang Way to Mandai Road
Emergency Response

During an emergency all site staff are to evacuate to site Assemble Area (CAA) outside
of the site at side table.(Displayed emergency assembly point signage)
1. Immediately stopped the work activities
2. Evacuation are to be in orderly manner
3. Site supervisor for each location has to evacuate every workers out from the site
4. Perform a headcount or check to ensure that all workers are safely accounted.
5. Project Manager are to reported to Ley choon management and SPPG & WP

Reporting
Project Manager shall proceed to emergency site within the shortest possible time
to carry out his preliminary investigation.
He shall report to WP/SPPG any other governmental agencies.
The incident must be reported to the applicable agencies for incident involving
injuries to workers and loss insurance agency. Incident not involving injuries shall
also be reported WP/SPPG.

1
7
Emergency Contact List

TEACLY KEY PERSONNEL CONTACTS

NAME JOB TITLE CONTACT NO

Tan Hui Project Director 9138 3940

Aung Paing Project Manager 96426554
Fraddy Foo WSHO 91189842
Prabaharan Youfei 96204125

Natarajan WSH Coordinator 97295927

8368 8979
Sivakumar Senior Operation supervisor

WorleyParsons key personnel

Hamzah WP 91002114

Jerome WP 91772239

SPPG Key personnel

Nasir GTP 91694406
Alex GTP 93877200
Khairil GTP 97779645
Emergency Contact List

Initial Calls to Outside Resources and Agencies

S/no Who Contact Numbers

1 Fire / Ambulance 995

2 Police 999

3 Breakdown (Water supply) 1800-284 6600

4 Breakdown (Electricity / street lighting) 1800-778 8888

5 Breakdown (Piped gas supply) 1800-7521800

7 Ministry of Manpower 64385122

1
9
Emergency Communication
SIC Briefing
Flow Chart
TL4.2C - Laying and Commissioning of GTP
from Choa Chu Kang Way to Mandai Road
Emergency Communication Flow Chart
TEACLY (S) PTE LTD
TC 5 Project

EMERGENCY COMMUNICATION & ACTION PLAN

EMERGENCY

1. Fire/Explosion/Gas Leakage

2. Collapse / Damage of Structure REPORTABLE NO

1. Inform Teacly
3. Oil Spill
Key Personnel

3. Accident 2. Inform Clients

4. Injury

DISCOVERER YES

Fatal Accident

Teacly (S) Pte Ltd Dangerous Occurrence

Safety Department Accident > 3 days

Proj Manager > 24 hrs Hospitalization

Construction Manager

TEACLY PERSONNEL CONTACTS

NAME JOB TITLE CONTACT No

Tan Hui Project Director 9138 3940
Aung Paing Proj Manager 96426554

Fraddy Foo WSHO 9118 9842

Natarajan Safety Coordinator 97295927
Youfei Site Engineer 96204125
CLIENT CONTACT No Sivakumar Operation Manager 8368 8979
Nasir SPPG (GTP) 91694406

Hamzah WP 91002114

Leo 91267901

GOVT. AUTHORITY CONTACT No

Police 999

Ambulance 995

SCDF/Fire Brigade 995

Ministry of Manpower Hotline 6317 1111

National Environmental Agency 1800 - 2255632

PUB 1800 - 2846600

Power Grid 1800 - 7788888

Power Gas 1800 - 7521800

LTA - Traffic 6547 1818

Thank you