Giáo Trình Khuôn Dập NX 11 Cơ Bản

TRUNG TM ADVANCE CAD
Tng quan v thit k tm-Sheet Metal Tools
Progressive Die Wizard cung cp cc cng c lin quan n khun dp trn thanh Progressive
Die Wizard.
Lnh M t
Gip chuyn chi tit sang dng tm, thit lp cc h s trung gian, cc
gi tr un, v cch to cc chi tit trung gian.
Direct Unfolding
Un, hoc x un cc chi tit phng.
Bend Operation
Tri phng tt c cc mt s dng phn tch FEM, v tnh ton
mng, ng sut, bn, ng sut ngc v cc hng hc khi dp.
Analyze Formability
One-Step
To cc tm kim loi t chi tit c nhp.
Feature Recognition
Chuyn chi tit t mi trng Modeling sang NX Sheet Metal.
Convert to
Sheetmetal
Tri phng phn un v phn ghp.
NX Unbend
Phc hi v b un tr v trng thi trc .
NX Rebend
Thay i gc un.
Resize Bend Angle

Hy dp, hiu chnh v mt gc khc.
Ch T bn NX 6.0, bn phi thit lp environment variable

SMD
UGII_SHOW_ALL_SMD_FEATURES=1 c th s dng c
Unbend/Rebend
lnh ny.
To li phn kim loi tm theo tnh cht ca vt liu.
y l phn nng cao, xem thm lnh Sheet Metal Features and
Metaform Forming/Flattening.
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Chc nng ca lnh Direct Unfolding:
T ng nhn din cc phn tm phng.

Xc nh h s un.
Hiu chnh cng bn knh un.
Thay i h s K factor v chiu di tc ng cho mi chi tit hoc cho nhiu chi tit.
Chuyn i gia blank-to-part hoc a part-to-blank.
Thm hoc hiu chnh cc cng on trung gian.
Application Progressive Die Wizard
Toolbar Progressive Die WizardSheet Metal ToolsDirect Unfolding
Nhn din v hiu chnh phn un bi Direct Unfolding
1. Trn thanh Sheet Metal Tools, click Direct Unfolding , hoc chn
ToolsProcess SpecificProgressive Die WizardSheet Metal ToolsDirect
Unfolding.
2. Ti hp thoi Direct Unfolding, thit lp Type l Recognize Bends.
3. Ti mn hnh, chn mt phng, nh di.
4. Click Apply.
Cc v tr un s t ng c xc nhn nh hnh.
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Cc thnh phn un s hin th trong danh sch Bend List, km theo bn knh, gc, h
s K v chiu di nh hng.
5. Thit lp Type l Convert to Sheetmetal.

6. Click Apply.
Ti Part Navigator, nhng thnh phn di xut hin:
o An SB Convert to Sheet Metal

o One SB Resize Neutral Factor theo tng h s K.
7. Bn c th thay i h s K hoc chiu di nh hng theo cc phng php:
o Ti Bend List, nhp p vo ct K hoc Length nhp gi tr mi ri Enter.
o Ti Bend List, chn hng. K Factor v Developed Length (Ti Define Neutral
Factors di Bend List) s hin th cc gi tr theo phn un c chn.
Nhp gi tr mi cho K Factor hoc Developed Length.
o Ti Bend List, chn hng Bend.
Click Load Material Database , v chn vt liu cho phn un.
Nhp Assign K Factor by Material .
8. Thit lp Type l Define Prebends.

9. Chn phn un ti Bend List hoc Ti mn hnh, nh di .
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10. Ti hp thoi Direct Unfolding, Ti Define Prebends, thit lp gi tr Number of

Bends v Angle cho mi phn un.
11. Click Apply.
Angle c thit lp l 450.
12. Nu mun gp chung cc phn un:

a. Thit lp Type l Merge Bends.
b. Ti Bend List, chn Parent ca chng.
c. Click Apply.
Khi tt c cc phn un nm di Parent c chn s gp thnh 1 phn un.

nh di .
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C th chn nhiu phn un c bn knh bng nhau v gp chng thnh mt

phn un, nh di . V thay i cc h s cho tt c chng.
To giai on trung gian
Hng dn to phn trung gian thng qua ty chn From Part to Blank. Tri phng chi tit
thnh phi phng, C th chn t Blank Generator.
To thng qua From Part to Blank hoc From Blank to Part. Nh minh ha bn di.
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From Part to Blank From Blank to Part
1. Trn thanh Progressive Die Wizard, click Sheet Metal Tools .
2. Trn Sheet Metal Tools, click Direct Unfolding , hoc chn ToolsProcess
SpecificProgressive Die WizardSheet Metal ToolsDirect Unfolding.
3. Ti hp thoi Direct Unfolding, thit lp Type l Recognize Bends.
4. Ti mn hnh, chn mt mt phng.
5. Ti hp thoi Direct Unfolding, click Apply.
Cc phn un s xut hin trong danh sch.
6. Thit lp Type l Convert to Sheetmetal.

7. Click Apply.
8. Thit lp Type l Create Intermediate Stages.
9. Ti Save Intermediate Stage, thit lp Stage Sequence l From Part to Blank.
10. Thit lp Number of Intermediate Stages l 6.
11. Thit lp Start Station to 3.
12. Click OK.
6 giai on trung gian xut hin ti mn hnh. , chi tit nm bn tri v 6 giai on nm
bn phi.
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13. Trn thanh Sheet Metal Tools, click Bend Operation , hoc chn ToolsProcess
SpecificProgressive Die WizardSheet Metal ToolsBend Operation.
14. S dng lnh Bend Operation hiu chnh tng giai on c th hin trong hnh.
Nu bn mun thay i s bc trung gian, thit lp Stage Sequence l From Blank to

Part theo bc 8.
a. Ti hp thoi Bend Operation, thit lp Type l Unbend.

b. Ti Preview, tick Preview.
c. Ti Inputs, click Chn Intermediate Stage .

d. Chn bc th 2.
Bc u tin s trng vi sn phm.
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e. Click Chn Bend .

f. Chn cc phn un nh di.
Ti hp thoi Bend Operation, s m Chn Bend hin th l 2 phn un c

chn.
Chi tit c b un ti giai on ny. Nu cn, tick chn Show Alternate

Result.
g. Ti Preview, click Show Result.
Phn xem trc th hin chi tit c b un.
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h. Click Apply.
i. C x un cho n khi ht phn un theo tng giai on.
Phn x un cui cng l ti bc 5.
15. Ti bc cui cng, loi b cc hc.

a. Nu cn, vo mi trng Modeling.
b. Trn thanh Progressive Die Wizard, click NX Generic Tools .

c. Ti mn hnh, Nhp phi vo bc cui v chn Make Work Part.
d. Ti NX Generic Tools, click Delete Face .

e. Chn phn hc.
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f. Ti hp thoi Delete Face, click OK.
Mt ny c loi b.
Mi bc s hin th theo ty chn ti part-to-blank process.
Bend Operation
S dng lnh Bend Operation unbend, rebend, prebend, v overbend kim loi tm m
khng vo mi trng NX Sheet Metal. Prebends cng xut hin ti hp thoi Direct
Unfolding.
Where do I find it?

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Toolbar Progressive Die WizardSheet Metal Tools Bend Operation
Thc hin lnh un trn tm kim loi
1. Trn thanh Progressive Die Wizard, click Sheet Metal Tools .
2. Trn thanh Sheet Metal Tools, click Bend Operation .

3. Ti hp thoi Bend Operation, thit lp Type vi cc chu trnh bn cn: Unbend,
Rebend, Prebend, hoc Overbend.
4. Settings, Tick Preview xem cc thay i trc tip trn mn hnh.
5. Ti mn hnh, chn mt phn un.
C th chn nhiu hn mt phn un, hoc phn mm t ng chn nhiu phn un nu

chng c cng mt cnh hoc mt tham chiu.
6. Tick Show Alternate Result nu mun xem thm cc kt qu khc t gi tr bn nhp.

7. Nu Type l Overbend, Ti Inputs, thc hin nh sau:
o Thit lp Target Angle.
Nu mun bn knh un l c nh, tick Keep Radius Fixed.
o Chn tick Resize Bend Radius v ti Target Radius, nhp bn knh bn mun.
8. Click Show Result xem trc.
9. Click Undo Result quay li bc trc ..

10. thm phn un cho chi tit ca bn, click OK hoc Apply.
Analyze Formability One-step
S dng Analyze Formability One-step tri phng tt c cc tm s dng phn tch FEM
v tnh ton mng, ng sut, bn, ng sut ngc.
Where do I find it?

Progressive Die WizardSheet Metal Tools Analyze Formability
Toolbar One-step
B dp mt phn hoc hon ton chi tit kim loi tm Sheet Metal.
Xut bin dng tri phng hoc cc mt b tc ng bi ng sut ngc.
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Xc nh cc loi rng buc khc nhau, c hnh hc v quy trnh, kim sot phn
hy dp.
Bin dng phn tri phng s to cc ng spline v kt qu phn tch c hu x l hin th

theo cp mu, V phn bo co sau ty theo cc kt qu yu cu.
Thickness dy Stress - ng sut
Strain Sc cng Flattened phng
Tnh nng Onestep Unform s tit kim thi gian nhp v thit lp c lit k ti Part
Navigator, v c th hiu chnh nu cn. D liu s c a v khi bn m li file part, v
chy Analyze Formability One-step.
Where do I find it?

Application Gateway, Modeling, Progressive Die Wizard, Aerospace Sheet Metal
Toolbar
(Gateway) AnalysisAnalyze Formability One-step
Body DesignAnalyze Formability One-step
Die EngineeringAnalyze Formability One-step
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Progressive Die WizardSheet Metal ToolsAnalyze Formability One-step
Aerospace Sheet MetalFlat Pattern Feature Drop-down listAnalyze
Formability One-step
Phn tch bin dng kim loi tm
S dng Command Finder.
1. Chn AnalysisAnalyze Formability One-step.

2. Ti hp thoi Analyze Formability One-step, t danh sch Type, chn Entire
Unform.
Ti Unform Region, Chn Faces c kch hot.
3. Ti mn hnh, chn vng cha bin dng.
4. Ti Boundary Conditions, t Constraint Type, chn iu kin bin v sau chn i

tng ti mn hnh xc nh loi rng buc.
Trong v d ny, Constraint Type c thit lp l Point to Point, v im rng buc

c chn nh di .
5. Ti Material, thc hin nh di:
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a. Ti Location, tm th vin vt liu bn cn.
y ta dng NX Material Library.
b. Di Materials, chn vt liu mong mun t danh sch Materials.
Chn thp, Steel.
6. Xc nh hng y.
Chn +ZC axis.
7. Ti Thickness, t Surface Type, chn Outer Surface.

8. Ti Calculation, lm nh di:
o Click Mesh tin hnh chia li b mt.
o Click Mesh Quality Check kim tra cht lng li.
o Click Calculation tnh ton phn khng un.
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9. Ti Results Display, click Display Thickness v Display Flatten shape .
Kt qu hin th nh di.
Display Thickness Display Flatten Shape
10. Click Report .
XML file bo co xut hin.
11. Ti Settings , di Solver, chn tick Save Analysis Results into Feature.
m bo rng kt qu bin dng s c lu theo tnh nng Onestep Unform.
12. Click OK hoc Apply kt thc phn tch v lu kt qu phn tch vi lnh Onestep
Unform.
Xut phn tr lc
Thch hp Ti Modeling , Progressive Die Wizard, hoc Aerospace Sheet Metal applications,
dng Command Finder tm lnh.

2. Ti hp thoi Analyze Formability One-step, t Type, chn Advanced Unform.
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Ti Unform Region , Chn Faces c kch hot.
3. Ti mn hnh, chn vng cn unform.
4. Ti Boundary Conditions, t Constraint Type, chn iu kin bin v sau chn i

tng t mn hnh v chn loi rng buc.
Constraint Type thit lp l Point to Point.
5. Xc nh ba im c rng buc tr lc.
Trong v d ny, ba im c th hin nh di .
Ch Tick Calculate Springback ti Solver di Settings.
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6. Ti Advanced Constraints, t Part Type, chn Without Addendum.
7. Ti Material,chn vt liu Steel.
8. Thit lp hng rt khun.
+ZC axis.
9. Ti Thickness, t Surface Type, chn Middle Surface.

o Click Mesh to mt cc li.
o Click Mesh Quality Check kim tra cht lng li..
o Click Calculation tnh ton kt qu unforming.
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11. Ti Results Display, click Display Springback v Output Springback Facet
Body .
Kt qu cn tnh ton c th hin nh di.
Display Springback Output Springback Facet Body
12. Click Report .

13. Ti Settings, di Solver, tick Save Analysis Results into Feature.
14. Click OK hoc Apply
Phn tch dp s dng rng buc cao cp

2. Ti hp thoi Analyze Formability One-step, t Type, chn Advanced Unform.
Ti Unform Region, Chn Faces c kch hot.
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3. Ti mn hnh, chn vng cn unform.
4. Ti Advanced Constraints, t Part Type, chn With Addendum.
5. Di Blank Holder, click Binder Region v xc nh mt ni.
6. Draw Beads, lm nh di:
a. Click Thit lp Draw Bead , v chn ng u tin.
b. Click Add New Setting .
c. Click Thit lp Draw Bead v chn ng th hai.
ng rng buc 1
ng rng buc 2
7. Cc rng buc ny s c lit k ti List.

8. Ti Material, chn vt liu Steel.
9. Xc nh hng y.
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ZC axis.

o Tick Infer Element Size.
o Click Mesh chia li mt.
o Click Mesh Quality Check kim tra cht lng li.
o Click Calculation tnh ton kt qu unform.
11. Ti Results Display, click Display Thickness v Display Flatten Shape .
Kt qu.
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dy phng
12. Ti Settings, di Solver, chn tick Save Analysis Results into Feature.
13. Click OK or Apply
Feature Recognition
Trn thanh Progressive Die Wizard, click Sheet Metal Tools . Trn thanh Sheet Metal
Tools, click Feature Recognition .
To mt chi tit kim loi tm- Sheet Metal Part
1. Trn thanh Progressive Die Wizard, click Sheet Metal Tools . Trn thanh Sheet
Metal Tools, click Feature Recognition .

2. Ti hp thoi Sheet Metal Feature Recognition, click Part Management.
3. Nhp mt tn mi cho khi lp ri click OK.
4. Nhp mt chi tit mi cho khi ri click OK.
5. Chn mt mt trn mn hnh.
6. Trn Feature Recognition ca hp thoi Sheet Metal Feature Recognition, click Auto
Recognition.
7. Click Feature Builder tab.
8. Click Build All.
Hp thoi Feature Recognition
Hp thoi Sheet Metal Feature Recognition theo tab di:
Feature Recognition
Feature Builder
Preference
Initialize Project
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S dng Initialize Project m mt d n c hoc to mt d n mi lin quan n kim
loi tm.
thit k khun s dng Progressive Die Wizard, bn phi to mt d n, d n l duy nht

v c xc nh bi tn. Mt d n s cha tt c thng tin thit k: kim loi tm, vt liu chi
tit, v tt c cc thng s v thnh phn lin quan (nh di strip, khun-die bases,chy-
punches, khun-dies, vt- screws) m bn thm vo b khun.
Dng cc ty chn trong hp thoi Initialize Project :
THm hoc loi b kim loi tm hoc b tr strip.

Thit lp ng dn cho chi tit.
Thit lp vt liu.
Hiu chnh vt liu.
Dp nhiu chi tit trong mt khun.
n v, chiu dy, v vt liu c thm vo cho chi tit hoc b tr di c thc hin mt cch
t ng v hin th ti hp thoi Initialize Project.
To mt d n
1. Trn thanh Progressive Die Wizard, click Initialize Project , hoc chn
ToolsProcess SpecificProgressive Die WizardInitialize Project.
2. Ti hp thoi Initialize Project, nu kim loi tm cha xut hin Ti Kim loi tm,
click Add .
Hp thoi Chn part hin th v cho bn chn n ng dn ca chi tit.
Khi chn chi tit hp thoi Initialize Project hin th km vi Part Units, Part
Thickness, and Part Material.
3. Ti Project Name and Path, thit lp tn chi tit v ng dn.

4. Thay i chiu dy chi tit - Part Thickness nu mun.
5. Thay i vt liu chi tit- Part Material nu mun.
6. Thit lp mu d n- Project Template.
Bn c th to cc mu ring theo ca bn thng qua Edit Project Template
Configuration .
7. Chn tick Rename Components nu mun thit lp cch t tn cho d n hoc cho
tng i tng. Ri nhp Apply.
hp thoi Part Name Management m ra.
8. Ti hp thoi Project Initialization, click OK hoc Apply.
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1. Tng t khi bn cn m mt file d n c sn
Qun l d n
Qun l mt kt cu khun dp thng qua kt cu lp rp, theo cc nh ngha ca mu.
Assembly Navigator hin th tn cc thnh phn v s lng, v cc thnh phn lin quan.
Tn v tin t ca mi thnh phn c ngha nh sau:
*_control - the top node Ti tree

*_part - kim loi tm ban u
*_blank phi kim loi tm
*_process - hnh dng cui cng ca chi tit
*_nest - kt qu nesting
*_die - m phng, tch khun, v cch b tr di, tt c b phn khun v khi lp con.
o *-slug_hole Tt c lng khun v l
o *_var - dung sai hc v thng tin CAM, etc. , v nhng thng tin khng phi
hnh hc
o *_simulation - kt qu m phng di
o *_strip - kt qu b tr di
o *_relief - tt c cc phn
nh ngha cch t tn ti Customer Defaults hp thoi on its Progressive Die

WizardGeneralPart Name Definition page. For more information, see Setting Defaults
and Preferences.
Nhng li thng gp khi to d n
Nu bn gp li khi NX khng th lu ton b d liu, bn phi bt u li vo th mc c cha

cc file v to li d n.
Khi bt u PDW mi, ch nhng file ti th mc lm vic mi nn kim loi tm. Nu NX

tm mt tn file ging nhau, n s khng th no ghi c.
To phi-Blank Generator
S dng lnh Blank Generator to phi cho d n. Ta c th:
Thm phi t mt file.

Chn phn phi t chi tit kim loi tm.
Cp nht phi.
Xa b phi.
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V tr?
Toolbar Progressive Die WizardBlank Generator
Menu ToolsProcess SpecificProgressive Die WizardBlank Generator
Quy trnh to phi
1. Trn thanh Progressive Die Wizard, click Blank Generator , hoc chn
ToolsProcess SpecificProgressive Die WizardBlank Generator.
2. Ti hp thoi Blank Generator, Ti Create, chn chi tit t danh sch Sheet Metal
Part.
3. Tin hnh nh sau:
o Nu khng c sn phi ti mn hnh, click Import Blank Part v chn

chi tit kim loi tm nhp.
Nu chi tit c sn trn mn hnh, click Chn Blank Body

o .
4. Ti mn hnh, chn mt mt phng.
5. Click OK.
Phi c to.
Blank Generator hp thoi
B tr phi-Blank Layout
S dng lnh Blank Layout nh hng cc chi tit dng tri phng vi nhau, v
quyt nh chiu rng ca di c dng, v xc ch khong cch gia cc trm. Phn kim loi
tm phi hon chnh trc khi c th b tr di v thit k scrap.
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Bn c th s dng Blank Layout :
Nhp phi.
nh hng cho phi.
Sao chp phi
Loi b phi
Thit lp im tm xoay
Hiu chnh hng lt phi
Thit lp bc tin, gc xoay v s hng
Xem phn trm vt liu cn dng v khong cch nh nht gia cc phi.
V tr lnh
Toolbar Progressive Die WizardBlank Layout
B tr mt phi
1. M phi
2. Trn Progressive Die Wizard, click Blank Layout , hoc chn ToolsProcess
SpecificProgressive Die WizardBlank Layout.
Phi ban u c b tr ti mn hnh.

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3. Ti hp thoi Blank Layout, tin hnh cc thay i nu mun.

4. Click OK.
To Crap thng qua phn phi v phn phc tho
S dng phng php Blank Boundary + Sketch method to scrap tng i xc nh

thng qua ng bin v cc ng phc tho. C th to hnh hc khung dy v rng buc n.
y l phng php mnh nht to cc scrap tng i.
1. Trn thanh Progressive Die Wizard, click Scrap Design , hoc chn
ToolsProcess SpecificProgressive Die WizardScrap Design.
2. Ti hp thoi Scrap Design, thit lp Type l Create.
3. Ti Method, click Blank Boundary + Sketch .

4. Hiu chnh Setting nh di:
o Thit lp Position l Project to Strip hoc Keep Origin.
o Xc nh Tolerance.
o Xc nh Scrap Color cho tng loi.
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5. Tip mt trong hai cch sau:
o Click Sketch Section phc tho cc ng c mi cho bin ca scrap.
o Chn cnh hoc cc ng c c sn ti mn hnh.
Cn khng th bn c th phc tho ng tit din.
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ng c c nhp c chn ( t m) v cc bin cn li ca scrap c pht hin.
To cc phn tm cho scrap
Phn mm to mt hoc nhiu scrao, ty thuc vo bin dng.
Nu cc bin dng ny lin tip hoc giao nhau, mt mnh scrap c to, s dng
ng bin ngoi.
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Intersecting profiles Results in a single piece of scrap
Nu cc bin dng l tch bit, phn mm s to ra nhiu scrap.
Bin dng tch bit Nhiu mnh scrap c to
Bn c th dng phng php ny to scrap thng qua ng c kn hoc phc tho

n m khng cn bin dng phi.
Mt ng c kn Scrap
6. Xc n Station Number.
7. Click OK hoc Apply to scrap.
To scrap thng qua cc bin dng ca l
S dng phng php Hole Boundary to t ng scrap cho tt c cc l, cc ng trn

ct, v nhng hnh dng ct bt k trn phi.
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Scrap trc chu trnh Hole Boundary
1. Trn Progressive Die Wizard, click Scrap Design , hoc chn ToolsProcess
SpecificProgressive Die WizardScrap Design.
3. Ti Method, click Hole Boundary .

4. Hiu chnh phn Setting nh di:
o Khai bo Tolerance.
o Xc nh Scrap Color cho tng scrap.
5. Nhp Station Number.
7. Scrap c to sau chu trnh Hole Boundary
Ch Nu c gng tm cc l tht bi, bn c th xc nh chng mt cch th cng s

dng phng php Closed Curves hoc Existing sheet body.
To scrap thng qua ng cong kn
C th dng Closed Curves to cc l nh v.
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3. Ti Method, click Closed Curves .

4. Hiu chnh Setting nh di:
o Thit lp Scrap Type l Piercing hoc Piloting.
o Khai bo Tolerance.
o Xc nh Scrap Color cho mi scrap.
5. Lm mt trong cc bc:
o Click Sketch Section phc tho mt ng c kn
o Chn cnh hoc ng c c sn.
Sau khi to mi phc tho v thot mn hnh th ng cong ny t ng c chn nh

hnh di.
6. Nhp Station Number.

To scrap thng qua cc sheet body
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3. Ti Method, click Existing Sheet Body .

4. Hiu chnh Settting tng t trn:
5. Chn mt hoc nhiu tm
6. Click OK hoc Apply.
Chia mt scrap
1. Trn Progressive Die Wizard , click Scrap Design , hoc chn ToolsProcess
2. Ti hp thoi Scrap Design, thit lp Type l Edit.
Hp thoi Scrap Design hin th cc ty chn Edit.
3. Click Split , v chn mt mnh scrap ti mn hnh.
4. Click Chn Split Curve , v chn cc ng c ti mn hnh.
Click Apply ct scrap vi ng c c chn.
Merge hai scrap li vi nhau
2. Ti hp thoi Scrap Design, thit lp Type to Edit.
Hp thoi Scrap Design hin th cc ty chn Edit.
3. Click Merge .
4. Chn mt mnh ti mn hnh.
5. Chn tip Chn Scrap , v chn mnh tip gip vi mnh trc ti mn hnh.
6. Click OK hoc Apply giao hai mnh thnh mt.
Bo vin cc scrap
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2. Ti Scrap Design hp thoi, thit lp Type l Edit.
hp thoi Scrap Design hin th trn ty chn Edit.
3. Click Apply Minimum Radius .

4. Ti mn hnh, chn mnh vi cnh sc.
5. Minimum Radius, nhp mt gi tr bn knh.
6. Click OK hoc Apply xc nhn gi tr bo gc ny.
Thay i trm cho scrap
2. Ti hp thoi Scrap Design, thit lp Type to Edit.
Hp thoi Scrap Design hin th trn ty chn Edit.
3. Click Change Station .

4. Ti mn hnh, chn mt mnh scrap.
Station Number hin th v tr hin ti ca scrap c chn.
5. Ti Station Number bn nhp mt gi tr khc cho trm.

6. Click OK hoc Apply thay i s trm cho scrap.
Xa mt mnh scrap
3. Click Delete .
4. Thit lp the Filter cho loi scrap m bn mun xa.
5. Ti mn hnh, chn mt mnh scrap.
6. Click OK hoc Apply xa cc scrap c chn.
Cp nht scrap
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3. Click Update .
Phn cp nht cho mt s hiu chnh s t ng, v d nu thay i bc tin hoc chiu
di trong Blank Layout, hoc khi hiu chnh bin dng ca scrap.
4. Click OK hoc Apply cp nht tt c scrap.
Add an overlap to scrap
1. Trn Progressive Die Wizard toolbar, click Scrap Design , hoc chn
2. Ti Scrap Design hp thoi, thit lp Type to Add-on.
3. Click Overlap .
4. Ti mn hnh, chn scrap that will attach to the overlap.
5. Click Chn Edge of Scrap , and chn edges Trn scrap where the overlap will be
added.
6. Enter the overlap value Ti Overlap Width field.
7. Click OK or Apply.
The overlap is associative with the scrap. If you want to edit the overlap, you should edit
the related sketch.
Add an overcut to a scrap overlap
3. Click Overcut .
4. In Overcut Type, chn Normal Type or one of the shape options (Tangent Type,
Circular Type, or Rectangular Type.
Normal Type is good for most design needs.
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Shape overcut types: Tangent, Circular, and Rectangular
Chn Side Edge is active.
5. Ti mn hnh, chn a corner or side edge of the overlap.

6. Type the parameters for A, B, R and A, as required by the Output Type.
The overcut is associative with the scrap. If you want to edit the overcut, you should edit
the related sketch.
Trim scrap
3. Click Trimming .
4. Ti mn hnh, chn mt scrap.
5. Trong Number of Trimming, xc nh s lt trim c th ti 5.
6. Trong Process, nhp kch thc cho cc thnh phn c trim
To phn scrap theo nh ngha
2. Ti hp thoi Scrap Design, thit lp Type l Add-on.
3. Click User Defined .

4. Chn scrap.
5. Click Chn Curve v chn ng c c sn ti mn hnh.

Scrap Design Ty chn Create options
Cc ty chn trn hp thoi Scrap Design thay i ty thuc vo loi Type. V nhng ty
chn sau s xut hin khi bn chn Type l Creat.
Pilot scrap
35
Khi thit k scrap, cc l dn hng s c t, m bo chnh xc v tr cho cc scrap.
Ch L dn hng c th c cc hnh dng bt k.
Nu mt khun dp khng c cc scrap dn hng, th khi dp s d lm hng khun.
Where do I find it?

Toolbar Progressive Die WizardScrap Design
To v thm phn l dn hng cho scrap
2. Ti hp thoi Scrap Design, thit lp Type to Create.
3. Ti Method, click Closed Curves .

4. Setting, thit lp Scrap Type l Piloting.
5. Thc hin mt trong hai:
o Click Sketch Section phc tho phn scrap dn hng, vi bt k hnh
dng no.
o Chn cnh c sn hoc ng c ti mn hnh.
36
6. Xc nh Station Number.
7. Click OK hoc Apply to scrap dn hng v cho n vo s station l 7.
Scrap Design
Scrap station numbers
37
Trong qu trnh to scrap, bn c th nhp s station cho scrap. V cc scrap c nh s s t
ng c b tr ng trn Strip Layout.
T ng nh v tr scrap trn di
Ta cng c th thm cc trm hoc nh s cho n trong qu trnh hiu chnh.
Pilot scraps t ng nh v trong mi ln b tr.
Strip Layout
strip layout cho khun c yu cu cho mi khun dp.
S dng lnh Strip Layout to ra cc layout thng qua cc thit lp ch s station, ri m phng
qu trnh hnh thnh kim loi tm.
Strip Layout cho php hin th quan h lin quan gia cc giai on v m bo c hnh dng
ca cc chi tit kim loi tm ban u.
38
Toolbar Progressive Die WizardStrip Layout
To b tr cc di
1. Trn Progressive Die Wizard toolbar, click Strip Layout , hoc chn
ToolsProcess SpecificProgressive Die WizardStrip Layout.
Strip Layout Navigator xut hin. V mc Strip Layout Definition c cc thnh phn
con:
o Pitch
o Width
o Feeding Direction
o Station Number
2. Ti Strip Layout Navigator, Nhp p Station Number v nhp s trm bn mun.
3. Nhp phi Strip Layout Definition v chn Create.
Cn phn scrap khng c tc ng s xut hin ti Strip Layout Navigator di mc

Unprocessed.
Di b tr hnh thnh, nh di .
4. Nu mun thay i v tr tram, ko n ti Strip Layout Navigator.
C th ko nhiu scrap vo chung mt trm
5. Nu mun thay i hng cp di, lm nh di:

a. Nhp p Feeding Direction node.
b. Thit lp 0 cp liu t tri sang phi, hoc 1 cp t phi sang tri
c. Nhp phi Strip Layout Definition.
d. Chn Update cp nht di.
6. Nu mun thay i bc di hoc chiu rng, lm nh di:
. Nhp p Pitch hoc Width.
a. Thit lp thng s mi.
b. Nhp phi Strip Layout Definition.
c. Chn Update cp nht di.
7. Ta c th thm cc giai on trung gian ln chu trnh:
39
Lm nh di:
1. Nhp phi Intermediate Part.

2. Chn Open.
3. Ti hp thoi Chn Part, thit lp giai on trung gian thm vo.
4. Click OK.
8. to mt trm khng lm vic, Ti Strip Layout Navigator:
. Chn Insert Station thm trm trng.
a. Nhp phi phn i tng trung gian v chn Copy.
b. Nhp phi vo trm trng v chn Paste.
Trm ny s thnh trm idle.
9. xa mt trm, Ti Strip Layout Navigator, nhp phi vo n v chn Delete.

10. Sau khi hon tt vic nh ngha cc trm, bn c th m phng qu trnh t.
. Ti Strip Layout Navigator, Nhp phi Strip Layout Definition.
a. Chn Simulate Piercing.
B tr di hon tt.
Tnh ton lc
S dng lnh Force Calculation tnh ton lc cn thit cho chu trnh. Cc scrap c to
ti bc thit k scrap trc s t ng thm vo danh sch.
tnh ton lc cho chu trnh bn c th lm theo mt trong cc bc di
Chn mt chu trnh trong danh sch v tnh nhanh lc. Phn mm s t chn cng thc
tnh.
Hiu chnh cng thc dng cho tnh ton, ri mi chn chu trnh v tnh ton.
To mt chu trnh theo ngi dng, ta thit lp loi chu trnh nh t hoc un, v chn
mt dng cho chu trnh ny. Ri tnh ton lc cho n.
Tnh ton phn lc cho tt c cc chu trnh
Kt qu xut hin ti hp thoi Force Calculation, hoc bn c th to mt file bo co .xml

v c n trn trnh duyt.
40
Toolbar Progressive Die WizardForce Calculation
Tnh ton lc Ti Progressive Die Wizard
1. Trn Progressive Die Wizard, click Force Calculation , hoc chn

ToolsProcess SpecificProgressive Die WizardForce Calculation.
hp thoi Force Calculation xut hin, vi danh mc scrap ti Process List.
2. Ti Process List, sp xp quy trnh scrap bn mun.
C th ko chn hoc dng up v down di chuyn Ti danh sch.
3. Ti Process List, t danh sch, chn mt hoc nhiu chu trnh.
4. Ti Calculation, click Calculate .
Kt qu xut hin ti Calculation, v ta c cc thng s:
o Process Force
o Holding Force
o Perimeter of Cutting
o Center of Gravity
5. ( ty chn) Click Create Report .
xem bo co trn trnh duyt.
Kt qu c to vi cc thuc tnh tham s:
o FORCE_CENTER_X
o FORCE_CENTER_Y
o FORCE_CENTER_Z
41
o CUTTING_LENGTH
o PRO_FORCE
o HOLD_FORCE
B khun
S dng lnh Die Base b tr cc tm khun trong quy trnh thit k khun dp. B khun
l cm lp rp ca cc chi tit tiu chun nh tm khun, cht dn hng, v vt.
Ta c th:
Thm mt b khun t catalogue ca nh sn xut.

Hiu chnh mt b khun c sn.
Chia, gp v xa b khun.
Hiu chnh chiu di ca tm khun.
UNIVERSAL_SIMPLE die bases
Khi thm mt b khun, th n ph thuc vo cc thng s bn nhp ti hp thoi Manage Die

Base. Bn c th ty chnh cc thng s:
Catalog
Plate Numbers
Value ca cc tham s ti Details
Thit k mt b khun.
Bi tp bn di s gip bn hiu cch thm mt b khun vo quy trnh. B tr di hon chnh.
Bn mun thm b khun 12 tm vo d n.
1. Trn Progressive Die Wizard, click Die Base .
Ca s Information hin th cc thng tin ca tm khun
42
2. Ti Type, m bo Design Die Base c chn t danh sch.

3. Ti hp thoi Manage Die Base, Ti Create Die Base, t danh sch Catalog, chn
DB_UNIVERSAL2.
4. T danh sch Plate Numbers, chn 12 PLATES.
Ca s hin th cc thng tin ca b khun
5. Click OK.
V b khun c thm vo thit k ca bn.
43
Chia cc tm khun
V d ny gip bn hiu cch chia tm khi thit k

2. Ti hp thoi Manage Die Base, t danh sch Type, chn Design Tools.
3. Ti Design Tools, di Tool Options, click Split Die Plates .

4. Di Whole Sub-Diebase or Plates, chn Single Plate.
5. Click Chn Single Plate .

6. Chn tm khun cn chia.
44
7. Ti Design Tools, di Direction, chn Along X Direction.

8. Chn v tr chia.
Bn cnh , Ti Design Tools, bn c th nhp gi tr First Plate Length/Width,

Second Plate Length/Width, v Gap.
9. Click OK.
Mi v tr chia s chia tm khun lm i.
45
Ni tm
V d ny gip bn hiu cch ni 2 tm khun trn nh.

2. Ti hp thoi Manage Die Base, t danh sch Type, chn Design Tools.
3. Ti Design Tools, di Tool Options, click Merge Die Plates .

4. Di Whole Sub-Diebase or Plates, chn Single Plate.
5. Click Chn Single Plate .

6. Chn tm khun cn ni.
46
7. Di Direction, chn Along X Direction.

8. Click OK.
Hai tm khun trn c ni li thnh mt tm.
Hiu chnh chiu di ca tm khun
47
1. Trn Progressive Die Wizard toolbar, click Die Base .

2. Ti Manage Die Base hp thoi, from the Type list, chn Design Tools.
3. Ti Design Tools , under Tool Options, click Adjust Length of Die Plates .
4. Under Whole Sub-Diebase or Plates, chn Whole Sub-Diebase.
5. Click Chn Whole Sub-Diebase .

6. Ti mn hnh, chn mt tm khun ti sub-diebase.
Trn b cc tm khun con c chn.
7. Under Direction, chn Along Y Direction.

8. Ti Plate Length/Width, nhp gi tr mi.
9. Click OK.
Chiu di ca tm khun con c thay i

48
Hiu chnh chiu di ca cc tm khun.

2. Ti hp thoi Manage Die Base, t danh sch Type list, chn Design Tools.
3. Ti Design Tools, di Tool Options, click Adjust Length of Die Plates .

4. Di Whole Sub-Diebase or Plates, chn Whole Sub-Diebase.
5. Click Chn Whole Sub-Diebase .

6. Ti mn hnh, Chn mt tm Ti sub-diebase.
Ton b cc tm con c chn.
7. Di Direction, chn Along Y Direction.

49
8. Ti Plate Length/Width, nhp mt gi tr mi.
9. Click OK.
Chiu di cc tm khun con c thay i
Mu Die Base template
Ta c th thit lp thuc tnh mc nh cho cc chi tit v to cc tham s PDW_VAR.
Hiu chnh cc tham s
1. Trn Progressive Die Wizard, click Die Design Setting .

2. Ti hp thoi Die Design Setting, Ti bng tham s, Nhp p tham s bn mun hiu
chnh.
3. Ti ct Value, nhp gi tr mi.
Piercing Insert Design
S dng lnh Piercing Insert Design :
Thit k chy v cc ci theo cc tham s thay i hoc khng i..

T ng thit k bng cch t chy v ci ti tm cc scrap.
Piercing Insert Design, bn lm nh di:
Thit k khi chy v ci ty chnh. Ta c th thay i dung sai khi thit k.
Thit k chy v ci theo tiu chun. Standard catalogs include MISUMI, PUNCH, v
Dayton.
H tr thit k khi concept .
50

Giáo Trình Khuôn Dập NX 11 Cơ Bản

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Giáo Trình Khuôn Dập NX 11 Cơ Bản

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TRUNG TM ADVANCE CAD

Tng quan v thit k tm-Sheet Metal Tools

Resize Bend Angle

Ch T bn NX 6.0, bn phi thit lp environment variable

Chc nng ca lnh Direct Unfolding:

T ng nhn din cc phn tm phng.

Application Progressive Die Wizard

Toolbar Progressive Die WizardSheet Metal ToolsDirect Unfolding

Nhn din v hiu chnh phn un bi Direct Unfolding

5. Thit lp Type l Convert to Sheetmetal.

Ti Part Navigator, nhng thnh phn di xut hin:

o An SB Convert to Sheet Metal

Nhp gi tr mi cho K Factor hoc Developed Length.

o Ti Bend List, chn hng Bend.

Click Load Material Database , v chn vt liu cho phn un.

Nhp Assign K Factor by Material .

8. Thit lp Type l Define Prebends.

10. Ti hp thoi Direct Unfolding, Ti Define Prebends, thit lp gi tr Number of

Angle c thit lp l 450.

12. Nu mun gp chung cc phn un:

Khi tt c cc phn un nm di Parent c chn s gp thnh 1 phn un.

C th chn nhiu phn un c bn knh bng nhau v gp chng thnh mt

To giai on trung gian

From Part to Blank From Blank to Part

1. Trn thanh Progressive Die Wizard, click Sheet Metal Tools .

5. Ti hp thoi Direct Unfolding, click Apply.

Cc phn un s xut hin trong danh sch.

6. Thit lp Type l Convert to Sheetmetal.

Nu bn mun thay i s bc trung gian, thit lp Stage Sequence l From Blank to

a. Ti hp thoi Bend Operation, thit lp Type l Unbend.

c. Ti Inputs, click Chn Intermediate Stage .

Bc u tin s trng vi sn phm.

e. Click Chn Bend .

Ti hp thoi Bend Operation, s m Chn Bend hin th l 2 phn un c

Chi tit c b un ti giai on ny. Nu cn, tick chn Show Alternate

g. Ti Preview, click Show Result.

Phn xem trc th hin chi tit c b un.

Phn x un cui cng l ti bc 5.

15. Ti bc cui cng, loi b cc hc.

b. Trn thanh Progressive Die Wizard, click NX Generic Tools .

d. Ti NX Generic Tools, click Delete Face .

f. Ti hp thoi Delete Face, click OK.

Mi bc s hin th theo ty chn ti part-to-blank process.

Where do I find it?

Toolbar Progressive Die WizardSheet Metal Tools Bend Operation

Thc hin lnh un trn tm kim loi

1. Trn thanh Progressive Die Wizard, click Sheet Metal Tools .

2. Trn thanh Sheet Metal Tools, click Bend Operation .

C th chn nhiu hn mt phn un, hoc phn mm t ng chn nhiu phn un nu

6. Tick Show Alternate Result nu mun xem thm cc kt qu khc t gi tr bn nhp.

Nu mun bn knh un l c nh, tick Keep Radius Fixed.

8. Click Show Result xem trc.

9. Click Undo Result quay li bc trc ..

Analyze Formability One-step

Where do I find it?

Progressive Die WizardSheet Metal Tools Analyze Formability

Bin dng phn tri phng s to cc ng spline v kt qu phn tch c hu x l hin th

Thickness dy Stress - ng sut

Strain Sc cng Flattened phng

Where do I find it?

Body DesignAnalyze Formability One-step

Die EngineeringAnalyze Formability One-step

Aerospace Sheet MetalFlat Pattern Feature Drop-down listAnalyze

Phn tch bin dng kim loi tm