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INSPECTION AND TEST PLAN

Page No. 1 of 3

MANUFACTURER NAME: PO NO.: GL-PO-L-001 & GL-PO-L-002 I & TP DOC NO.: AR : Approval Required
PROJECT NAME : ITP-MIP-24/01/I/08 Rev.2 Rev. 2 : Actual Inspection
PT. BAKRIE PIPE INDUSTRIES JAMBI MERANG DEVELOPMENT W1, W2 : Witness Inspection
PROJECT
S : Operation Surveillance
DESCRIPTION: CARBON STEEL LINE PIPE SUB SUPPLIER : R1, R2 : Review of documentation
Dia. 123/4” (323.9 mm) x 0.438” (11.1 mm) WT PT. KRAKATAU STEEL T/C : Test Certificate Required
API 5L – X52 PSL 2 H : Hold Point 1 = 100%
M : Monitoring 2 = min. 10%
HOLD POINTS ETC.
QUALITY
ITEM REFERENCE CHARACTERISTIC TESTING ACCEPTANCE VERIFYING JOB PTM –
ACTIVITY RELATED
No. DOCUMENT TO BE VERIFIED FREQUENCY CRITERIA DOCUMENT PT BPI PT. REKIN HESS JAMBI
ACTIVITY
MERANG
- Coil ID
- Coil OD
1 Receiving coil MIP 24/01/I/08 Each coil MIP 24/01/I/08 Section 2 Receiving coil report M M1 / R1 A2 / R1
- Coil width
- Coil thickness

2 Hydrostatic test MIP 24/01/I/08 Pressure test Each pipe MIP 24/01/I/08 Section 18 Hydrostatic test report M M1 / R1 A2 / R1
Product Chemical Chemical analysis
3 MIP 24/01/I/08 Chemical elements Two per heat MIP 24/01/I/08 Section 20 M W1 / R1 W1 / R1
Analysis report
Tensile Test One per heat MIP 24/01/I/08 Section 21 Tensile Test report M W1 / R1 W1 / R1
4 Mechanical Test MIP 24/01/I/08
Flattening Test Each coil MIP 24/01/I/08 Section 21 Flattening Test report M W1 / R1 W1 / R1

Charpy Test One per heat MIP 24/01/I/08 Section 21 Charpy Test Report M W1 / R1 W1 / R1

Hardness Test One per shift MIP 24/01/I/08 Section 21 Hardness Test Report M W1 / R1 W1 / R1
Metallographic Metallographic
One per shift MIP 24/01/I/08 Section 21 M W1 / R1 W1 / R1
examination examination report
root bend test: 1 per heat
Bend test MIP 24/01/I/08 Section 21 Bend test report M W1 / R1 W1 / R1
face bend test: 1 per heat

5 Non Destructive MIP 24/01/I/08 UT for Strip Quality Each coil MIP 24/01/I/08 Section 6 Ultrasonic test report M M1 / R1 A2 / R1
Test (NDT)
UT for Weld Seam Each pipe MIP 24/01/I/08 Section 22 Ultrasonic Test Report M M1 / R1 A2 / R1
UT for Pipe Ends
Each pipe MIP 24/01/I/08 Section 22 Ultrasonic Test Report M M1 / R1 A2 / R1
Lamination
Dye Penetrant for Dye Penetrant
Each pipe MIP 24/01/I/08 Section 23 M M1 / R1 A2 / R1
bevel surface Inspection Report
INSPECTION AND TEST PLAN
Page No. 2 of 3

MANUFACTURER NAME: PO NO.: GL-PO-L-001 & GL-PO-L-002 I & TP DOC NO.: AR : Approval Required
PROJECT NAME : ITP-MIP-24/01/I/08 Rev.2 A1, A2 : Actual Inspection
PT. BAKRIE PIPE INDUSTRIES JAMBI MERANG DEVELOPMENT W1, W2 : Witness Inspection
PROJECT
S : Operation Surveillance
DESCRIPTION: CARBON STEEL LINE PIPE SUB SUPPLIER : R1, R2 : Review of documentation
Dia. 123/4” (323.9 mm) x 0.438” (11.1 mm) WT PT. KRAKATAU STEEL T/C : Test Certificate Required
API 5L – X52 PSL 2 H : Hold Point 1 = 100%
M : Monitoring 2 = min. 10%
HOLD POINTS ETC.
QUALITY
ITEM REFERENCE CHARACTERISTIC TESTING ACCEPTANCE VERIFYING JOB PTM –
ACTIVITY RELATED
No. DOCUMENT TO BE VERIFIED FREQUENCY CRITERIA DOCUMENT PT BPI PT. REKIN HESS JAMBI
ACTIVITY
MERANG
First 20 pipes, thereafter
MPI for surface 3% per shift with minimum Magnetic Particle
MIP 24/01/I/08 Section 23 M M1 / R1 A2 / R1
imperfections in weld one pipe and maximum of Inspection Report
5 per shift
MPI for imperfections
Each pipe at distance Magnetic Particle
in untested ends MIP 24/01/I/08 Section 23 M M1 / R1 A2 / R1
300 mm from ends Inspection Report
(weld seam)
Physical condition:
6 Final Inspection MIP 24/01/I/08 -Height of internal
weld bead
Each pipe MIP 24/01/I/08 Section 16 Final Inspection Report M M1 / R1 A2 / R1
-Depth of trimming
-Dents condition
-Offset of plate edges
Dimensional
Inspection:
-OD of pipe body
-OD of pipe end
Roundness Inspection
-Greatest difference in 10% per shift with minimum
MIP 24/01/I/08 Section 16 Report M M1 / R1 A2 / R1
pipe diameter 3 pipes per shift
Final Inspection report
between pipe ends
-Out-of-roundness
-Straightness
-Radial Offset
Wall thickness
Each pipe MIP 24/01/I/08 Section 16 Final Inspection report M M1 / R1 A2 / R1
measurement
Pipe End Inspection:
-Bevel angle 10% per shift with minimum
MIP 24/01/I/08 Section 17 Final Inspection Report M M1 / R1 A2 / R1
-Root face 3 pipes per shift
-Squareness
Pipe length
Each pipe MIP 24/01/I/08 Section 14 Final Inspection Report M M1 / R1 A2 / R1
measurement
INSPECTION AND TEST PLAN
Page No. 3 of 3

MANUFACTURER NAME: PO NO.: GL-PO-L-001 & GL-PO-L-002 I & TP DOC NO.: AR : Approval Required
PROJECT NAME : ITP-MIP-24/01/I/08 Rev.2 A1, A2 : Actual Inspection
PT. BAKRIE PIPE INDUSTRIES JAMBI MERANG DEVELOPMENT W1, W2 : Witness Inspection
PROJECT
S : Operation Surveillance
DESCRIPTION: CARBON STEEL LINE PIPE SUB SUPPLIER : R1, R2 : Review of documentation
Dia. 123/4” (323.9 mm) x 0.438” (11.1 mm) WT PT. KRAKATAU STEEL T/C : Test Certificate Required
API 5L – X52 PSL 2 H : Hold Point 1 = 100%
M : Monitoring 2 = min. 10%
HOLD POINTS ETC.
QUALITY
ITEM REFERENCE CHARACTERISTIC TESTING ACCEPTANCE VERIFYING JOB PTM –
ACTIVITY RELATED
No. DOCUMENT TO BE VERIFIED FREQUENCY CRITERIA DOCUMENT PT BPI PT. REKIN HESS JAMBI
ACTIVITY
MERANG
Pipe weight
Each pipe MIP 24/01/I/08 Section 24 Final Inspection report M R1 R1
measurement
Residual magnetism Residual Magnetism
5% per shift MIP 24/01/I/08 Section 24 M M1 / R1 A2 / R1
measurement Report
Pipe marking Each pipe MIP 24/01/I/08 Section 25 Final Inspection report M M1 / R1 A2 / R1
7 Pipe End
Protection MIP 24/01/I/08 Pipe protector Each pipe MIP 24/01/I/08 Section 26 M M1 / R1 A2 / R1

8 MPQT MIP 24/01/I/08 MPQT result One pipe MIP 24/01/I/08 Section 28 MPQT report M W1 / R1 W1 / R1

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