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NMI V 1

Uniform Test Procedures for the Verification,


Certification and In-service Inspection of
Non-automatic Weighing Instruments

First edition — 2000 (NSC V 1)


Second edition — October 2002 (NSC V 1)
Third edition — February 2004 (NSC V 1)
Third edition, first revision — July 2004 (renamed NMI V 1)
Third edition, second revision — November 2005

Bradfield Road, Lindfield, NSW 2070


PO Box 264, Lindfield, NSW 2070

Telephone: (61 2) 8467 3600


Facsimile: (61 2) 8467 3610
Web page: http://www.measurement.gov.au
© Commonwealth of Australia 2000

AMENDMENTS

Erratum Date Page Location Details of change


1 15/11/05 10 Clause 5.4 Added note
2 15/11/05 11 Clause 5.4.1 Added point 8
3 15/11/05 12 Clause 5.4.2 Added point 13
4 15/11/05 18 Test Results Deleted note about zero load
5 15/11/05 23 Clause C.2 Example using method A has been modified

ABBREVIATIONS
d actual scale interval
e verification scale interval
E error
G gross value
I indication
Io minimum scale spacing
Isub indication of the substituted load
K positive or negative whole numbers or equal to zero
L minimum reading distance
L load
Lsub actual calculated value of the substituted load
∆L additional load to next changeover point
Max maximum capacity
Min minimum capacity
MPE maximum permissible error
n number of points of support
N net value
P indicated total price
T tare value
TMax maximum tare capacity
U unit price
W weight
^ international symbol of correspondence
| ±2 | denotes absolute value
≥ greater than or equal to
≤ less than or equal to
> greater than
< less than

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CONTENTS

Abbreviations...............................................................................................................................i

Explanation of Terms.................................................................................................................iv

1. Scope .................................................................................................................................1

2. Equipment .........................................................................................................................1

3. Visual Inspection ...............................................................................................................1


3.1 Required Data ..........................................................................................................1
3.2 Characteristics of the Instrument .............................................................................1

4. Standard Procedures ..........................................................................................................2


4.1 Maximum Permissible Error....................................................................................2
4.2 Supplementary Weighing.........................................................................................4

5. Test Procedures .................................................................................................................5


5.1 Repeatability ............................................................................................................5
5.2 Eccentricity ..............................................................................................................6
5.3 Zero Setting..............................................................................................................9
5.4 Weighing Performance ..........................................................................................10
5.5 Discrimination........................................................................................................12
5.6 Sensitivity ..............................................................................................................13
5.7 Accuracy of Tare Setting .......................................................................................14
5.8 Price Computation..................................................................................................14

6. Suggested Sequence for Testing......................................................................................15

Appendix A. Test Report ..........................................................................................................15

Appendix B. Code of Practice for Weighbridge Installations ..................................................19

Appendix C. Worked Examples ...............................................................................................22

Appendix D. Specifications for Unclassified Non-automatic Weighing Instruments..............23

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EXPLANATION OF TERMS
The following explanations of terms are critical to the understanding of this document. For
explanations of other terms see NMI V 0. Uniform Test Procedures: General Information.

Adjustment
Alteration of the measurement parameters to bring the instrument within the allowable MPEs
for an instrument in use.

Calibration
The set of operations which, under specified conditions, establish the relationship between
the indicated or nominal value of an instrument and the corresponding known value of the
measured quantity.

Certification
The examination of an instrument by a certifier (the holder, or an employee of the holder, of
a servicing licence) in order to mark the instrument indicating that it conforms with the
relevant test procedures.
• Initial certification is the certification of a new instrument by a certifier which does not
bear a verification or certification mark and has never been verified or certified before.
• Subsequent certification is any certification of an instrument by a certifier because the
mark is no longer valid due to such reasons as:
• repairs or adjustments have been made that affect metrological performance; or
• the mark has been defaced or removed.

In-service Inspection
The examination of an instrument by an inspector or certifier to check that:
• the verification or certification mark is valid; and
• the errors do not exceed the MPEs permitted for in-service inspection.
In-service inspection does not permit the instrument to be marked with a verification or
certification mark.

Verification
The examination of an instrument by an inspector in order to mark the instrument indicating
that it conforms with the relevant test procedures.
• Initial verification is the verification of a new instrument by an inspector which does not
bear a verification or certification mark and has never been verified or certified before.
• Subsequent verification is any verification of an instrument by an inspector because the
mark is no longer valid due to such reasons as:
• repairs or adjustments have been made that affect metrological performance; or
• the mark has been defaced or removed.
• Re-verification is the examination of an instrument by an inspector to check that:
• the verification or certification mark is valid; and
• the instrument has not been modified in any way since verification or certification;
in order to mark the instrument indicating that it conforms with the relevant test
procedures.

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1. SCOPE 4. Current Regulation 13 certificates for all
NMI V 1 describes the test procedures for reference standards of measurement.
the verification, certification and in-service Uncertainties must be in accordance with
inspection of non-automatic weighing the National Measurement Regulations
instruments to ensure that they measure and not greater than one-third of the MPE
accurately and that they comply with the of the instrument being tested. Consult the
certificate of approval. licensing authority for more information.

These test procedures supersede those found 5. Test report (see Appendix A).
in Inspectors Handbook Number 2.
3. VISUAL INSPECTION
Certificates of approval are based on Visually inspect the instrument and record
NMI R 76-1. Non-automatic Weighing details of the required data and characteristics of
Instruments. Part 1: Metrological and the instrument on the test report.
Technical Requirements — Tests. Refer to
NMI R 76-1 for all metrological and 3.1 Required Data
technical requirements. However the
specifications for unclassified non-automatic 1. Test report reference number.
weighing instruments are given in 2. Date of test.
Appendix D. Unclassified non-automatic 3. Type of test: verification, certification or
weighing instruments are instruments in-service inspection (for in-service
without a class mark, which comply with inspection ensure that the verification/
General Specifications for Measuring certification mark is in place).
Instruments to be used for Trade, Part 9
4. Name of owner/user.
(superseded in May 1976) and the
certificate/s of approval relating to that 5. Address of owner/user.
instrument. 6. Name of contact on premises.
All instruments must comply with the 7. Address where instrument located, if
relevant Trade Measurement Act and applicable.
Regulations. 8. Description of instrument.
2. EQUIPMENT 9. Manufacturer/s.
1. Certificate/s of approval. 10. Model.
11. Instrument serial number.
2. Appropriate reference standards of
measurement as follows: 12. Certificate/s of approval number.
(a) For instruments with a maximum 13. The non-metrological characteristics
capacity ≤1 t weights to maximum including: Max, Min, verification scale
capacity plus any additive tare interval (e) and accuracy class.
including weights of 0.1e to 10e.
(b) For instruments with a maximum 3.2 Characteristics of the Instrument
capacity >1 t and ≤5 t weights of at 1. Does the instrument comply with its
least 1 t plus any additive tare certificate/s of approval?
including weights of 0.1e to 10e. 2. Is the instrument being used in an
(c) For instruments with a maximum appropriate manner?
capacity >5 t weights to at least
3. Are all mandatory descriptive markings
20% maximum capacity plus any
clearly and permanently marked on a
additive tare including weights of
data plate?
0.1e to 10e.
4. Is the data plate fixed on the instrument?
3. Suitable substitution load materials.

11/05 1 NMI V 1
5. Is the instrument complete? 4. STANDARD PROCEDURES
6. Is the instrument broken? This section contains two standard procedures
7. Is the instrument clean? which are used a number of times. Whenever
8. Is the instrument operational? one of these procedures is referred to, an
appropriate reference is made to them.
9. Is the level-indicating device (if fitted)
secured and functional? 4.1 Maximum Permissible Error
10. Is the instrument level? 4.1.1 Verification and Certification
11. Are there any apparent obstructions to The error limits for verification and
the operation of the instrument? certification are shown in Table 1.
12. Is the instrument mounted on a firm
To determine whether or not the indication is
base?
within the MPE for a particular load the
13. Does the operator (and where applicable, following procedure is conducted.
the customer) have a clear and
1. Determine the MPE for the load applied
unobstructed view of the indicating
using Table 1.
device and the whole weighing
operation? 2. Apply the load to the load receptor.
14. Is the instrument adequately protected 3. If the load and the indication are the
against abnormal dust, air movement, same no further testing is required, as
vibrations, atmospheric conditions and the indication is within the MPE in all
any other influence likely to affect its cases. This is a: PASS
performance? 4. If the load and the indication are not the
15. If applicable, does the steelyard, tare bar same then for:
or proportional weight comply with the (a) MPE of ±0.5e FAIL
mandatory requirements in respect to (b) MPE of ±1e
design and marking? (i) For a stable indication +1e from
the load value apply an additional
16. For overhead track weighing
0.5e. If the indication:
instruments: is the weigh rail of an
acceptable form and correctly aligned? • remains unchanged the
instrument is within MPE: PASS
17. For suspended weighing instruments:
• changes up and stabilises at
does it hang freely from the point of
+2e the instrument is outside
support, and are all transparent covers in
MPE: FAIL
good repair?
(ii) For a stable indication of –1e from
18. For weighbridges: does it comply with the load value apply an additional
the relevant Trade Measurement 0.5e. If the indication:
(Weighbridge) Regulations and the Code • changes up and stabilises at the
of Practice for Weighbridge load value, the instrument is within
Installations (see Appendix B)? MPE: PASS
19. For additional indicating devices: do • remains unchanged the
they exactly repeat the information on instrument is outside MPE: FAIL
the primary indication and does any (iii) If the indication is greater than
device for price computation and/or ±1e from the load value: FAIL
ticket/label printing comply with the (c) MPE of ±1.5e
requirements of General Supplementary (i) for a stable indication of ±1e
Certificate S1/0/A (or General from the load value: PASS
Supplementary Certificates S1/0 and (ii) for a stable indication that is
S2/0 for devices initially verified or more than ±1e from the load
certified prior to March 1992)? value: FAIL

11/05 2 NMI V 1
Table 1. MPEs for verification and certification

For loads, m, expressed in verification scale intervals, e


MPEs
Class 1 Class 2 Class 3 Class 4

±0.5e 0 ≤ m ≤ 50 000 0 ≤ m ≤ 5 000 0 ≤ m ≤ 500 0 ≤ m ≤ 50

±1e 50 000 < m ≤ 200 000 5 000 < m ≤ 20 000 500 < m ≤ 2 000 50 < m ≤ 200

±1.5e 200 000 < m 20 000 < m ≤ 100 000 2 000 < m ≤ 10 000 200 < m ≤ 1 000

Table 2. MPEs for in-service inspection

MPEs For loads, m, expressed in verification scale intervals, e

Class 1 Class 2 Class 3 Class 4

±1e 0 ≤ m ≤ 50 000 0 ≤ m ≤ 5 000 0 ≤ m ≤ 500 0 ≤ m ≤ 50

±2e 50 000 < m ≤ 200 000 5 000 < m ≤ 20 000 500 < m ≤ 2 000 50 < m ≤ 200

±3e 200 000 < m 20 000 < m ≤ 100 000 2 000 < m ≤ 10 000 200 < m ≤ 1 000

4.1.2 In-service Inspection (a) MPE of ±1e


The error limits for in-service inspection are (i) For a stable indication of +1e
shown in Table 2. These are twice those from the load value apply an
allowed at verification and certification. additional 0.5e. If the indication:
These error limits are only applicable during • remains unchanged the
the eccentricity, weighing performance and instrument is within MPE:
accuracy of tare-setting tests. PASS
In-service inspection does not permit the • changes up and stabilises
instrument to be marked with a verification at +2e the instrument is
or certification mark. outside MPE: FAIL
(ii) For a stable indication of –1e
To determine whether or not the indication from the load value, apply an
is within the MPE for a particular load the additional 0.5e. If the indication;
following procedure is conducted.
• changes up and stabilises
1. Determine the MPE for the load at the load value, the
applied using Table 2. instrument is within MPE:
2. Apply the load to the load receptor. PASS
• remains unchanged the
3. If the load and the indication are the instrument is outside MPE:
same no further testing is required, FAIL
as the indication is within the MPE in
(iii) If the indication is greater than
all cases. This is a: PASS
±1e from the load value: FAIL
4. If the load and the indication are not (b) MPE of ±2e
the same then for:
(i) For a stable indication of ±1e
from the load value: PASS

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(ii) For a stable indication of +2e 4.2 Supplementary Weighing
from the load value, apply an For instruments with an initial zero-setting
additional 0.5e. If the device with a range greater than 20% of
indication: Max, a supplementary weighing test shall
• remains unchanged the be performed using the upper limit of the
instrument is within MPE: range as zero point (NMI R 76-1,
PASS clause A.4.4.2).
• changes up and stabilises
at +3e the instrument is When the certificate of approval states that
outside the MPE: FAIL the instrument has an initial zero-setting
range greater than 20% the performance
(iii) For a stable indication of –2e
procedure for repeatability, eccentricity,
from the load value, apply an
weighing performance and the
additional 0.5e. If the
discrimination tests are repeated at the
indication:
positive limit of the initial zero-setting
• changes up and stabilises range. Steps 1 and 2 are completed once
at –1e the instrument is only. Steps 3 to 5 are carried out for all
within MPE: PASS additional tests.
• remains unchanged the
instrument is outside MPE: 1. Find the positive limit of the initial
FAIL zero-setting range as follows:
(iv) If the indication is greater than (a) Set the instrument to zero with the
±2e up or down from the load load receptor empty.
value: FAIL (b) Place a load equal to about 10% of
Max on the load receptor and switch
(c) MPE of ±3e
the main power supply to the
(i) For a stable indication of ±1e
instrument off and then back on.
or ±2e: PASS
(ii) For a stable indication of +3e (c) If the instrument returns to zero:
from the load value, apply an (i) increase the load by a small
additional 0.5e. If the amount and switch the main
indication: power supply to the instrument
• remains unchanged the off and then back on;
instrument is within the (ii) continue this process
MPE: PASS increasing the load by a small
• changes up and stabilises amount each time until it does
at +4e the instrument is not re-zero.
outside MPE: FAIL (d) If the instrument does not display zero:
(iii) For a stable indication of –3e (i) reduce the load by a small
from the original indication, amount and switch the main
apply an additional 0.5e. If the power supply off and then
indication: back on again;
• changes up and stabilises (ii) continue this process reducing
at –2e the instrument is the load by a small amount
within MPE: PASS each time until the instrument
• remains unchanged the displays zero.
instrument is outside MPE: (e) Continue step (c) or (d) until the
FAIL addition or removal of 10e resets
(iv) For a stable indication greater the instrument to zero. This is the
than ±3e from the load value: positive portion of the initial zero-
FAIL setting range.

11/05 4 NMI V 1
2. Record this load on the test report. be no greater than the absolute value of the
MPE for that load. For example, if the MPE
3. Apply a load equal to the positive limit
of the initial zero-setting range. for the load is equal to ±1e, the absolute
value of this error is | ±1 | e = 1e.
4. Switch the main power supply to the
instrument off and then on. For a non-self-indicating instrument the
absolute value of the MPE for the load
5. Repeat the appropriate test procedure applied is a permanent displacement of:
and record the results on the test report. • 1 mm for an instrument of class 1 or 2;
• 2 mm for an instrument of class 3 or 4
5. TEST PROCEDURES
with Max ≤30 kg; and
The following series of test procedures • 5 mm for an instrument of class 3 or 4
determine if the performance of a non- with Max >30 kg.
automatic weighing instrument meets
requirements and whether the instrument Use a load which is just less than the
requires adjustment or service. second MPE change point. If the instrument
has more or less than 2 MPE change points
Each test procedure is explained as a use a load, which is approximately two-
discrete test. However tests can be thirds maximum capacity.
combined to expedite the testing procedure.
Check the certificate/s of approval to
A suggested sequence for testing is shown
determine if the instrument has an initial
in clause 6.
zero-setting range >20%. If it has, a
If an instrument is going to be used in a supplementary test is required (see
different geographical location, correct the clause 4.2).
gravity setting for the intended location.
Determine whether the instrument is:
The effects of gravity can be up to 0.3%
depending on the variation in latitude and • non-self-indicating;
altitude between the location of calibration • analogue indicating; or
and the location of use. Refer to the • digital indicating.
manufacturer’s instruction manual. Before Select and conduct the appropriate test as
certifying such an instrument it is advisable documented below.
to check with the relevant trade
measurement authority where the 5.1.1 Non-self-indicating Instrument
instrument will be used to ensure you meet 1. Set the instrument to zero.
their requirements. 2. Apply the load and note the indication.
5.1 Repeatability 3. Determine the indication at equilibrium.
The difference between the results of 4. Remove the load.
several weighings of the same load shall 5. Reapply the load two more times, for
not be greater than the absolute value of the each load measure the permanent
MPE of the instrument for that load displacement (if any) of the indicator
(NMI R 76-1, clause 3.6.1). from the equilibrium position.
This test procedure has been designed to 6. Determine whether the instrument has
check if the instrument will give a passed or failed.
consistent result for the same load when it 7. Record results on the test report.
is applied a number of times in
approximately the same position on the load 5.1.2 Analogue Indicating Instrument
receptor. For the result to be considered 1. Set the instrument to zero.
consistent the difference between
2. Apply the load and note the indication.
successive readings for the same load must

11/05 5 NMI V 1
3. Remove the load. (c) If the indication for the second or
third load changes and stabilises at
4. Reset instrument to zero if the
a value greater than ±1e, then this
indication is not showing zero.
is a FAIL.
5. Repeat steps 2 to 4 two more times.
8. Record results on the test report.
6. Determine whether the instrument has
5.2 Eccentricity
passed or failed.
The indications for different positions of a
7. Record results on the test report.
load shall meet the MPEs, when the
5.1.3 Digital Indicating Instrument instrument is tested according to
NMI R 76-1, clauses 3.6.2.1 to 3.6.2.4.
1. Set the instrument to zero.
Determine whether the load receptor on the
2. Apply the load and set the displayed
instrument has:
reading to centre e in the following way:
(a) apply 0.5e to the load receptor; • four or less points of support;
(b) apply additional standard weights • more than four points of support;
of 0.1e on top of the load until the • is subject to minimal off-centre loading;
indicator changes up +1e and • is subject to rolling loads.
stabilises; then Select and conduct the appropriate test/s
(c) remove 0.5e leaving the additional outlined in clauses 5.2.1 to 5.2.4.
standard weights with the load.
Note: If an instrument is designed in such
3. Note the indication. a way that loads may be applied in
4. Remove the load and the additional different manners, it may be
standard weights together as one load. appropriate to apply more than one
of the tests.
5. Reset instrument to zero if the
indication is not showing zero. It is suggested that large standard weights
be used in preference to several small
6. Apply the load and the additional standard weights. Smaller weights shall be
standard weights together as one load. placed on top of larger weights, but
7. Note the indication and determine unnecessary stacking should be avoided
whether the instrument has passed or within the segment to be tested. Apply the
failed in accordance with the following load centrally in the segment if a single
requirements: weight is used, and uniformly over the
(a) If the indication is the same as the segment if several small weights are used.
previous test then simply repeat If a high capacity instrument such as a
steps 4 to 6 with the same load. If weighbridge has shown good zero return
all three loads show the same during the repeatability test, i.e. it has not
indication then this is a PASS. been necessary to re-zero the instrument
(b) If the indication for the second or before returning the load to the load
third load changes and stabilises at receptor, then it is not necessary to
±1e from the original indication completely unload the instrument before
then it will be necessary to find returning the load to the load receptor.
each load’s actual position to
Check the certificate/s of approval to
determine whether the instrument
determine if the instrument has an initial
has passed or failed. Appendix C.1
zero-setting range >20%. If it has, a
provides an example of how to
supplementary test is required (see
find the actual position of a load.
clause 4.2).

11/05 6 NMI V 1
5.2.1 Instrument with a Load Receptor 5.2.2 Instrument with a Load Receptor
with Four or Less Points of Support with more than Four Points of
Support
On an instrument with a load receptor with
four or less points of support, a load On an instrument with a load receptor with
corresponding to one-third of the sum of the more than four points of support (e.g. road
maximum capacity and the corresponding weighbridge) the fraction 1/(n – 1) of the
maximum additive tare effect shall be sum of the maximum capacity and the
applied (NMI R 76-1, clause 3.6.2.1). maximum additive tare effect shall be
applied to each point of support (n is the
1. Divide the surface of the load receptor number of points of support) (NMI R 76-1,
into approximately four equal segments. clause 3.6.2.2).
Indicate the location of each load by
assigning a position number to each 1. Determine the number of support points.
segment where the load will be placed. 2. Divide the surface of the load receptor
Position 1 is always the centre. Position into approximately n equal segments,
2 is located closest to your left when you where n is the number of points of
view the load receptor from the normal support. Assign a position number to each
operating position for an integrated segment where the load will be placed.
indicator or from the indicator of a Position 1 is always the centre. Position 2
remote primary indicator. Positions 3, 4 is located closest to your left when you
and 5 are numbered clockwise from view the load receptor from the normal
position 2 as shown in Figure 1. operating position for an integrated
indicator or from the indicator of a remote
primary indicator. Positions 3, 4 etc are
Indicator Indicator
numbered clockwise from position 2 as
shown in Figure 2. Where two points of
support are too close together for the load
3 4 3 4
to be distributed as indicated above,
1 1 double the load and distribute over twice
2 5
2 5 the area on both sides of the axis
connecting the two points of support.
× × Indicate on your sketch any segments that
Figure 1. Location of each load span two points of support.
(× indicates the viewing position)
2. Zero the instrument. Indicator
3. Apply one-third Max plus maximum
additive tare (if applicable) at location 1. 3 4 5
4. Note the load and the indication.
41
5. Determine if the indication is within 2 6
7
the MPE for the load applied. Refer to
clause 4.1 for MPE check.
6. Remove the load. ×
7. Repeat steps 2 to 6 at the four other Figure 2. Location of each load
locations. (× indicates the viewing position)
8. Determine whether the instrument has 3. Zero the instrument.
passed or failed.
4. Apply 1/(n – 1) Max plus Max additive
9. Record results on the test report. tare (if applicable) at location 1.

11/05 7 NMI V 1
5. Note the load and the indication. 5.2.4 Instrument Used for Weighing
Rolling Loads
6. Determine if the indication is within
the MPE for the load applied. Refer to On an instrument used for weighing rolling
clause 4.1 for MPE check. loads (e.g. rail weighbridge, overhead track
scale or rail suspension instrument) a
7. Remove the load. rolling load corresponding to the usual
8. Repeat steps 4 to 7 at all the other rolling load, the heaviest and the most
locations in turn. concentrated one which may be weighed,
but not exceeding 0.8 times the sum of the
9. Determine whether the instrument has maximum capacity and the maximum
passed or failed. additive tare effect, shall be applied at
10. Record results on the test report. different points on the load receptor
(NMI R 76-1, clause 3.6.2.4).
5.2.3 Instrument with Special Load
Receptors For the following procedure it is
On an instrument with a load receptor recommended that rolling loads be used.
subject to minimal off-centre loading (e.g. However if these are not available then it is
tank or hopper) a load corresponding to appropriate to use the equivalent static load.
one-tenth of the sum of the maximum 1. Determine the positions 1, 2 and 3 at
capacity and the maximum additive tare the beginning, middle and end of the
effect shall be applied to each point of load receptor respectively in the normal
support (NMI R 76-1, clause 3.6.2.3). driving direction as shown in Figure 3.
1. Determine the number of support Indicate the location of each load by
points and allocate a number to each assigning a number to each position
one. Indicate the location of each load where the load will be placed. Position
by assigning a position number to each 1 is located furthest to your left when
support point where the load will be you view the indicator from a normal
placed. Position 1 is located closest to operating position. Positions 2 and 3
your left when you view the indicator are numbered sequentially from
from a normal operating position. position 1.
Positions 2, 3 etc are numbered
clockwise from position 1. 1 2 3 → driving direction
2. Zero the instrument. Figure 3. Load positions
3. Apply one-tenth Max plus Max additive
2. Zero the instrument.
tare (if applicable) at location 1.
3. Apply a rolling load no greater than
4. Note the load and the indication. 0.8 Max plus maximum additive tare
5. Determine if the indication is within (if applicable) at location 1. The load
the MPE for the load applied. Refer to selected should be representative of
clause 4.1 for MPE check. the way the instrument is normally
used. It is recommended that the load
6. Remove the load.
is no smaller than 0.5 Max and no
7. Repeat steps 3 to 6 at all the other greater than 0.8 Max.
locations in turn.
4. Note the load and the indication.
8. Determine whether the instrument has 5. Determine if the indication is within
passed or failed. the MPE for the load applied. Refer to
9. Record results on the test report. clause 4.1 for MPE check.
6. Remove the load.

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7. Repeat steps 2 to 6 at positions 2 and 3 • if the indicator has not moved through
and then in the reverse direction 3, 2 the equilibrium point the instrument
and 1 in turn. has failed.
8. Determine whether the instrument has Record results on the test report.
passed or failed.
5.3.2 Analogue Indicating Instrument
9. Record results on the test report.
The accuracy of the zero-setting device of
5.3 Zero Setting an instrument with analogue indication can
be checked at any stage during the testing
After zero setting the effect of zero
of the instrument, as it is essential to ensure
deviation on the result of the weighing shall
that an instrument is set on zero before
not be more then 0.25e; however, on an
commencing any procedure. At the
instrument with auxiliary indicating devices
completion of one of the test sequences
this effect shall be not more than 0.5d
check visually that the instrument has
(NMI R 76-1, clause 4.5.2).
returned to within ±0.25e of zero.
Most instruments used for trade are either
class 3 or 4 and are unlikely to have an Record results on the test report.
auxiliary indicating device. However, if the 5.3.3 Digital Indicating Instrument
instrument being tested has an auxiliary
The procedure used to determine the accuracy
indicating device, then activate the zero-
of zero setting will depend on the instrument
setting device as shown below. If the
to be tested. If the instrument has:
indication is reading anything other than
zero, the instrument is outside the • non-automatic or semi-automatic zero
setting, follow the procedure in
requirements of ±0.5d and has failed.
clause 5.3.3.1;
Determine whether the instrument is: • automatic zero setting, follow the
• non-self-indicating; procedure in clause 5.3.3.2.
• analogue indicating; or
The majority of instruments currently being
• digital indicating. used have non-automatic or semi-automatic
Select and conduct the appropriate test as zero setting so in most cases follow the
documented below. procedure in clause 5.3.3.1.
5.3.1 Non-self-indicating Instrument These tests are all conducted at 10e to take
the instrument out of its zero-tracking range
The accuracy of the zero-setting device of a
on the assumption that an electronic
non-self-indicating instrument can be checked
instrument will have zero tracking and it
at any stage of testing the instrument, as it is
will be in operation.
essential to ensure that an instrument is set on
zero before commencing any procedure. At the completion of one of the test
sequences check visually that the instrument
At the completion of one of the test
has returned to within ±0.25e of zero.
sequences when the entire load has been
removed check visually that the instrument 5.3.3.1 Non-automatic and Semi-automatic
has returned to within ±0.25e of its Zero Setting
equilibrium position. If it has not returned 1. Activate the zero-setting device.
to its equilibrium position, place 0.25e on (a) Load the instrument using a
the appropriate load receptor. Then: standard weight that is within the
• if the indicator has moved through the zero-setting range (this range varies
equilibrium point the instrument has between 0 to 4% of Max, in most
passed; or cases this is ±2% around zero).

11/05 9 NMI V 1
(b) Add additional standard weights to 5.4 Weighing Performance
take the total load just below the This test procedure is used to establish the
next changeover point. weighing performance of the instrument at
2. Re-set the indication to zero using the several loads. When loading and unloading
zero-setting device. weights, the load shall be progressively
3. Apply 10e to the load receptor. increased and decreased.
4. Apply an additional 0.25e. If the indication: Note: When loading and unloading the
• remains unchanged go to step 5; instrument it must not be allowed to
• changes and stabilises at +1e from zero track. This is achieved by
the original indication: FAIL maintaining a suitable load on the
instrument when loading and
5. If the indication remains unchanged in unloading.
step 4, apply an additional 0.5e. If the
indication: The MPEs for increasing and decreasing
• changes and stabilises at +1e from loads are shown in clause 4.1.
the original indication: PASS Criteria for selecting the loads:
• remains unchanged: FAIL • Use at least 5 different loads.
6. Record results on the test report. • The loads must span from minimum to
maximum capacity for the instrument
5.3.3.2 Automatic Zero Setting
in approximately equal steps.
1. Activate the automatic zero-setting
device in the following way: • Include the load at the MPE change
(a) Apply a load of approximately 5e. points. When selecting the loads for a
(b) Zero the instrument and then multi-interval instrument, which has
remove the load. partial weighing ranges, include all the
(c) Wait for the automatic zero setting MPE change points.
to occur and the indication displays • Include any load where a unit weight
zero, this should take a minimum of or balance weight is used to engage
5 seconds. (Note that if the display another range.
does not return to zero after • Do not select the load at the point
15 seconds, the instrument does not where the scale interval changes. It is
have automatic zero setting, and you recommended that a load 5e less than
should carry out the procedure in this point be used.
clause 5.3.3.1).
• Do not select maximum capacity if
2. Quickly apply 10e to the load receptor. over-range blanking occurs at that
3. Apply an additional 0.25e. If the point. It is recommended that a load of
indication: 5e less than maximum be used.
• remains unchanged go to step 4; When testing instruments with a maximum
• changes and stabilises at +1e from capacity greater than 1 tonne, instead of
the original indication: FAIL standard weights any other constant load
4. If the indication remains unchanged in made up of substitution material may be
Step 3, apply an additional 0.5e. If the used, provided that for instruments with
indication: maximum capacity:
• changes and stabilises at +1e from • 1 t < Max ≤ 5 t, standard weights to at
the original indication: PASS least 1 tonne plus any additive tare are
• remains unchanged: FAIL used; and
5. Record results on the test report.

11/05 10 NMI V 1
• >5 t, standard weights to at least 20% • use method A when the substitution
maximum capacity plus any additive material is within –10% of standard
tare are used. weights used or –1 tonne, whichever is
It is essential that this test be carried out after the smaller; and
the repeatability and eccentricity tests, • use method B when the substitution
particularly if substitution materials are used. material is exactly equal to the
standard weights.
Check the certificate/s of approval to
determine if the instrument has an initial zero- The decision on which method to use will
setting range >20%. If it has, a supplementary depend on the availability and suitability of
test is required (see clause 4.2). the substitution material.
5.4.1 Weighing Performance Not Using 1. Use the criteria in clause 5.4 to
Substitution Load Material determine the loads (minimum of 5) to
1. Use the criteria in clause 5.4 to be used in this test.
determine the loads (minimum of 5) to 2. Record these loads on the test report.
be used in this test.
3. Determine the number of substitutions
2. Record these loads on the test report. required.
3. Zero the instrument. 4. Zero the instrument.
4. Apply each load increasing from 5. Apply each load increasing from
minimum to maximum. minimum up to maximum until a
5. At each increasing and decreasing load substitution load is required.
determine if the indication is within the 6. At each increasing and decreasing load
MPE for the load applied (refer to determine if the indication is within the
clause 4.1 for MPE check). MPE for the load applied (refer to
6. After applying maximum capacity clause 4.1 for MPE check).
apply a load up to 10e to ensure over- 7. When the maximum available standard
range blanking is correctly set. weights have been applied then apply
7. Remove the loads in a descending order additional standard weights of 0.1e until
until the minimum load has been the indicator changes up and stabilises.
removed. 8. Calculate the actual error using the
8. Check that the instrument has returned formula E = I + ½e – ∆L – L, where:
to within ±0.25e of zero. E is the error in the weighbridge for
the load applied;
9. Determine whether the instrument has I is the indication of the
passed or failed. weighbridge;
10. Record results on the test report. L is the load applied; and
∆L is the total of the additional
5.4.2 Weighing Performance Using standard weights required to find
Substitution Load Material
the changeover point.
This test should not be conducted unless 9. Use either method A or method B
the instrument has satisfied the depending on the availability of
requirements for both repeatability and substitution materials.
eccentricity. It can be difficult to obtain
substitution material of the same value as
the standard weights. This procedure
contains instructions for two methods:

11/05 11 NMI V 1
Method A (d) Remove ∆L. The substitution
(a) Remove the standard weights and material (Lsub) will then be equal
∆L. For electronic instruments make to the standard weights (L) it is
sure that 10e is left on the load replacing, i.e. Lsub = L.
receptor to avoid zero tracking. (e) Use Lsub plus standard weights to
(b) Add substitution material until the make the next load required for
indication, Isub, is within –10% or this test.
–1 tonne, whichever is smaller, of 10. Continue to apply loads using the
the standard weights. The standard weights and further
substitution material should be substitution material using the same
placed as close as possible to the procedure as before.
same position on the load receptor.
11. After applying maximum capacity
(c) Record the indication for the
apply a load up to 10e to ensure over-
substitution load (Isub).
range blanking is correctly set.
(d) Add additional standard weights of
0.1e until the indicator changes up 12. Remove the loads in a convenient
and stabilises. Leave these descending order until the minimum
additional standard weights (∆L) load has been removed.
with the substitution load. 13. Check that the instrument has returned
(e) Calculate the actual weight (Lsub) of to within ±0.25e of zero.
the substitution load using the
14. Determine whether the instrument has
formula Lsub = Isub + ½e – E. Note
passed or failed.
the error may be positive or
negative. 15. Record results on the test report.
(f) Use Lsub plus standard weights to
5.5 Discrimination
make the next load required for this
test. The actual scale interval for a class 1 or 2
digital instrument may be d and not e. As
See Appendix C.2 for a worked
the majority of instruments to be verified
example of method A.
will be class 3 or 4 where e = d, the
Method B procedures below have been simplified to
(a) Remove the standard weights. For refer only to e. If the instrument to be tested
electronic instruments make sure has d ≠ e then e becomes d in this instance
that 10e is left on the load receptor for the whole procedure.
to avoid zero tracking. Check the certificate/s of approval to
(b) Leave ∆L on the load receptor. determine if the instrument has an initial zero-
(c) Replace the standard weights with setting range >20%. If it has, a supplementary
substitution material. The test is required (see clause 4.2).
substitution material should be
Determine whether the instrument is:
placed as close as possible to the
same position on the load receptor. • non-self-indicating;
Continue to add substitution • analogue indicating; or
material to the substitution load until • digital indicating.
the same indicated changeover point Select and conduct the appropriate test as
as previously determined with documented below.
standard weights is reached.

11/05 12 NMI V 1
5.5.1 Non-self-indicating Instrument 7. Determine if this change in indication
is not less then 0.7 times the extra load
An extra load equivalent to 0.4 times the
added in step 4.
absolute value of the MPE for the applied
load when gently placed on or withdrawn 8. Determine whether the instrument has
from the instrument at equilibrium shall passed or failed.
produce a visible movement of the indicating 9. Record results on the test report.
element (NMI R 76-1, clause 3.8.1).
5.5.3 Digital Indicating Instrument
1. Zero the instrument.
An additional load equal to 1.4 times the
2. Place a load on the load receptor. verification scale interval, when gently
3. Bring the instrument to its equilibrium placed on or withdrawn from the instrument
position. at equilibrium shall change the initial
indication by one actual scale interval
4. Gently place an extra load of 0.4 times (NMI R 76-1, clause 3.8.2.2).
the absolute value of the MPE for the
applied load on the load receptor. 1. Zero the instrument.
2. Apply a load to the load receptor.
5. Observe if there is a visible amount of
movement of the indicator. 3. Apply additional standards weights of
0.1e or 0.2e until the indicator changes
6. Remove the load. up +1e and stabilises.
7. Determine whether the instrument has 4. Note this indication.
passed or failed.
5. Gently apply a load of 1.4e. The
8. Record results on the test report. indication should increase by 1e to the
next scale interval.
5.5.2 Analogue Indicating Instrument
6. Determine whether the instrument has
An extra load equivalent to the absolute passed or failed.
value of the MPE for the applied load when
gently placed on or withdrawn from the 7. Record results on the test report.
instrument at equilibrium shall cause a 5.6 Sensitivity
permanent displacement of the indicating
element corresponding to not less than 0.7 The sensitivity test is only performed on
times the extra load (NMI R 76-1, non-self-indicating instruments.
clause 3.8.2.1). An extra load equivalent to the absolute
1. Zero the instrument. value of the MPE for the applied load, shall
be placed on the instrument at equilibrium
2. Place a load on the load receptor. and shall cause a permanent displacement
(Hint, bring the indication to a mark by of the indicating element of at least:
applying a small amount of extra • 1 mm for an instrument of class 1 or 2;
material to the load receptor, before
• 2 mm for an instrument of class 3 or 4
applying the extra load.)
with Max ≤30 kg; and
3. Note the initial indication as I1. • 5 mm for an instrument of class 3 or 4
4. Gently place an extra load equal to the with Max >30 kg.
absolute value of the MPE for the The sensitivity tests shall be carried out by
applied load on the load receptor. placing extra loads with a slight impact, in
5. Note the new indication as I2. order to eliminate the effects of
6. Calculate the change in the indication discrimination threshold (NMI R 76-1,
by subtracting the initial indication, I1, clause 4.1).
from the new indication, I2, i.e. I2 – I1.

11/05 13 NMI V 1
1. Zero the instrument. (b) Apply an additional 0.25e. If the
indication:
2. Apply a load to the load receptor.
• remains unchanged go to step
3. Bring the instrument to its equilibrium 3(c);
position. • changes up and stabilises +1e
4. Apply an extra load equal to the value from the original indication:
of the MPE for the applied load. FAIL
(c) If the indication remains
5. Measure and record the linear distance unchanged in step 3(b), apply an
between the middle points of this additional 0.5e. If the indication:
reading and the reading without the
• changes up and stabilises +1e
extra load as the permanent
from the original indication:
displacement of the indication.
PASS
6. Determine whether the instrument has • remains unchanged: FAIL
passed or failed. (d) Record results on the test report.
7. Record results on the test report. (e) Remove 10e, 0.25e and 0.5e to
bring the indication back to zero.
5.7 Accuracy of Tare Setting
4. Check the tare weighing device in the
A tare device shall permit setting the following way:
indication to zero with an accuracy better (a) Ascertain whether the instrument
than: has additive or subtractive tare.
• ±0.25e for electronic instruments and (b) Determine the instruments
any instrument with analogue remaining capacity.
indication; (c) Add a load equal to full remaining
• ±0.5d for mechanical instruments with capacity.
digital indication and instruments with (d) Determine if the indication is
auxiliary indicating devices. within the MPE. Refer to
On a multi-interval instrument e shall be clause 4.1 for MPE check.
replaced by e1 (NMI R 76-1, clause 4.6.3). 5. Record results on the test report.
For any tare load applied, the MPE for the
5.8 Price Computation
remaining weighing capacity is the same as
if no tare was being used (NMI R 76-1, On a price-indicating instrument the
clause 3.5.3.4). supplementary primary indications are unit
price and total price and, if applicable,
1. Activate the tare-setting device in the
number, unit price and total price for non-
following way:
weighed articles, prices for non-weighed
(a) Load the instrument using a weight
articles and price totals. Price charts, such
that is within the tare-setting range
as fan charts, are not subject to the
and close to an MPE change point.
requirements of these test procedures
(b) Add additional weights to take the
(NMI R 76-1, clause 4.15.1).
total load just below the next
changeover point. Reading from price scales shall be so
possible that the absolute value of the
2. Re-set the indication to zero using the
difference between the product of the
tare-setting device.
indicated weight W and unit price U and
3. Check the accuracy of tare-setting in the indicated total price P is not greater
the following way: than the product of e and the unit price for
(a) Apply 10e to the load receptor. that scale (NMI R 76-1, clause 4.15.2):

11/05 14 NMI V 1
6. For non-self-indicating instruments,
|W × U – P| ≤ e × U check zero setting (clause 5.3) and
The total price shall be calculated by sensitivity (clause 5.6) during the
multiplication of weight and unit price, repeatability test.
both as indicated by the instrument. The
device which performs the calculation is in 7. Conduct an eccentricity test
any case considered a part of the (clause 5.2).
instrument. The value of digital price scale 8. Determine the loads for weighing
intervals shall be 1 cent. All calculations performance and conduct a weighing
shall be rounded to the nearest cent test (clause 5.4).
(NMI R 76-1, clause 4.15.3).
9. Conduct a discrimination test
This check can be done at any time during the (clause 5.5) during the weighing test.
testing procedure. It is carried out to ensure the
10. On analogue and digital indicating
price calculating function is able to compute
instruments conduct an accuracy of
the total price. It is recommended that this
tare setting test (clause 5.7).
check be carried out at least 5 times over a
range of different loads, it is suggested that it 11. Conduct a price computation check
be performed during the weighing test. (clause 5.8).
1. Apply a load of an appropriate size to 12. Determine whether the instrument has
the load receptor. passed or failed.
2. Calculate the total price from the unit 13. Complete the test report.
price and indicated weight. 14. Carry out anything else you need to do to
3. Compare this calculated price with the complete the procedure. This may include:
indicated price. • obliterating verification,
certification and control marks from
4. Determine whether the instrument has
the instrument; and
passed or failed.
• stamping the instrument (for more
5. Record results on the test report. information on stamping see
NMI V 0. Uniform Test Procedures:
6. SUGGESTED SEQUENCE FOR General Information).
TESTING
1. Make sure any electronic instrument
has been allowed to warm up for about APPENDIX A. TEST REPORT
half an hour. Although the format of the test report may
2. Check the certificate/s of approval for vary according to the individual needs and
supplementary tests (clause 4.2) and requirements of trade measurement
any additional tests required. Make authorities and licensees, the following test
provision for including these tests in report contains the minimum amount of
the testing sequence. information that must be recorded.

3. Visually inspect the instrument and If the certificate of approval requires


make a note of its metrological additional tests, attach pages that record the
characteristics. results of these tests.

4. Conduct a repeatability test Number each page of the test report in the
(clause 5.1). style shown at the top of each page.

5. Check zero setting (clause 5.3).

11/05 15 NMI V 1
Page … of …
Test Report for Non-automatic Weighing Instruments

Test report reference number ...................................................... Date of test........................................


Type of test (tick one) † Verification † Certification † In-service inspection
For in-service inspection record the verification/certification mark......................................................
Name of owner/user ...............................................................................................................................
Address of owner/user ...........................................................................................................................
Name of contact on premises .................................................................................................................
Address where instrument located, if applicable ...................................................................................
Description of instrument.......................................................................................................................
Manufacturer/s ................................................Model............................................................................
Instrument serial number ................................Certificate/s of approval number ..................................
Max .................................................................Min................................................................................
Verification scale interval (e)........................................Accuracy class ................................................
Does the instrument comply with its certificate/s of approval? yes/no
Is the instrument being used in an appropriate manner? yes/no
Are all mandatory descriptive markings clearly and permanently marked on the data plate? yes/no
Is the data plate fixed on the instrument? yes/no
Is the instrument complete? yes/no
Is the instrument broken? yes/no
Is the instrument clean? yes/no
Is the instrument operational? yes/no
Is the level-indicating device (if fitted) secured and functional? yes/no/na
Is the instrument level? yes/no
Are there any apparent obstructions to the operation of the instrument? yes/no
Is the instrument mounted on a firm base? yes/no
Does the operator (and where applicable, the customer) have a clear and unobstructed view
yes/no
of the indicating device and the whole weighing operation?
Is the instrument adequately protected against abnormal dust, air movement, vibrations,
yes/no
atmospheric conditions and any other influence likely to affect its performance?
If applicable, does the steelyard, tare bar or proportional weight comply with the mandatory
yes/no/na
requirements in respect to design and marking?
For overhead track weighing instruments: is the weigh rail of acceptable form and correctly
yes/no/na
aligned?
For suspended weighing instruments: does it hang freely and are all transparent covers in
yes/no/na
good repair?
For weighbridges: does it comply with the relevant Trade Measurement (Weighbridge)
yes/no/na
Regulations and the Code of Practice for Weighbridge Installations?
For additional indicating devices: do they exactly repeat the information on the primary
indication and does any device for price computation and/or ticket/label printing comply yes/no/na
with the requirements of the General Supplementary Certificates (see clause 3.2.19)?

11/05 16 NMI V 1
Page … of …
Test Results

Repeatability (clause 5.1) Load


First reading
Second reading
Third reading
Difference
† Pass † Fail
Eccentricity (clause 5.2) Number of supports:
Load used:
Position 1 Position 7
Position 2 Position 8
Position 3 Position 9
Position 4 Position 10
Position 5 Position 11
Position 6 Position 12
† Pass † Fail
Zero setting (clause 5.3) † Pass † Fail
Weighing performance not Loads applied (minimum 5) Indication up Indication down
using substitution load
(clause 5.4.1)
Note: For weighing
performance using
substitution load refer to
the following page

Over-range blanking † Pass † Fail


† Pass † Fail † na

Discrimination (clause 5.5) † Pass † Fail


Sensitivity (clause 5.6) † Pass † Fail † na
Accuracy of tare setting (clause 5.7) † Pass † Fail † na
Price computation (clause 5.8) † Pass † Fail † na
Overall result † Pass † Fail

Inspector’s/certifier’s name............................................................... Identification number......................

Signature .....................................................................................................................................................

Comments ...................................................................................................................................................
11/05 17 NMI V 1
Page … of …
Weighing performance using substitution load (clause 5.4.2)
Method used † Method A † Method B
MPE change points
Available standard weights
First substitution load
Second substitution load
Third substitution load
Up Makeup Lsub Pass/fail/
L MPE I ½e ∆L E Lsub
of load (rounded) na

Over-range blanking † Pass † Fail


Down L Makeup of load MPE I Pass/fail

Discrimination (clause 5.5) † Pass † Fail


Sensitivity (clause 5.6) † Pass † Fail † na
Accuracy of tare setting (clause 5.7) † Pass † Fail † na
Price computation (clause 5.8) † Pass † Fail † na
Overall result † Pass † Fail

Inspector’s/certifier’s name............................................................... Identification number......................

Signature .....................................................................................................................................................

Comments ...................................................................................................................................................

.....................................................................................................................................................................

11/05 18 NMI V 1
APPENDIX B. CODE OF PRACTICE FOR WEIGHBRIDGE INSTALLATIONS

B.1 Hybrid and Retrofit Installations B.1.2.5 Where load cell cable passes through
concrete walls etc it is to be protected
B.1.1 General in conduit or similar.
B.1.1.1 Load cell to be mounted in accordance
with the manufacturer’s specifications B.1.3 Office
and the appropriate NMI certificate of B.1.3.1 Cable to be fixed to wall, ceiling or
approval and technical schedule, and in other fixed structure by approved
such a manner that there is ample electrical cable clips.
access to provide readability of the data
B.1.3.2 Junction box to be secured to wall,
plate.
ceiling or fixed structure in accordance
B.1.1.2 (a) An entrance to the pit of a with the appropriate NMI certificate of
minimum height of 1 m and a approval and technical schedule.
width of 900 mm.
B.1.3.3 Where cable is run along the floor it is
(b) Where appropriate, a minimum to be protected in conduit.
width of 900 mm in the neck of the
B.1.3.4 Any excess cable other than an adequate
pit with a minimum clearance of
length to allow for access to and cleaning
150 mm to each side of a lever
around indicator to be either:
contained therein.
(a) secured as in clause B.1.3.1; or
(c) Coverage provided for the neck of (b) coiled, stowed and clipped to
the pit. prevent damage (office or neck of
B.1.1.3 On retrofit installations new capacity pit).
must not exceed rated capacity of B.1.3.5 All cabling and interconnection leads
existing basework. to be presented in a tidy manner and
B.1.1.4 The number of scale intervals any excess cable adequately protected
applicable to the whole instrument and tied.
shall be no greater than the number of
B.2 Pitless Weighbridges
verified scale intervals approved for the
basework, or the load cell, or the B.2.1 General
headwork, whichever is the smallest. B.2.1.1 The weighbridge shall be installed in
B.1.2 Cable from Load Cell
accordance with the appropriate
sections of the Trade Measurement
B.1.2.1 Ensure flexible connection of cable to
(Weighbridges) Regulations.
avoid resistant effect (this is to include
spiral conduit). B.2.1.2 Load cells to be correctly installed in
accordance with the appropriate NMI
B.1.2.2 Cable to be secured to wall or other
certificate of approval and technical
fixed structure by approved electrical schedule and in such a manner that
cable clips. there is ample access to provide
B.1.2.3 Junction box to be secured to fixed readability of the data plate.
structure in accordance with the B.2.1.3 Junction box to be secured to fixed
appropriate NMI certificate of approval structure in accordance with the
and technical schedule. appropriate NMI certificate of approval
B.1.2.4 Where cable is run lower than and technical schedule.
300 mm from floor of pit, cable to be B.2.1.4 All load cell and extension cable to be
protected in conduit. adequately protected from the

11/05 19 NMI V 1
environment and from trapping B.2.3.4 Any excess cable other than an
between moving parts. adequate length to allow for access to
and cleaning around indicator to be
B.2.1.5 All load cell and extension cable to be
either:
secured sufficiently to prevent excess
(a) secured as in clause B.1.3.1; or
cable trailing.
(b) coiled, stowed and clipped to
B.2.1.6 All bolts and nuts to be adequately prevent damage.
tightened, with spring washers being
B.2.3.5 All cabling and interconnection leads
provided where appropriate.
to be presented in a tidy manner with
B.2.1.7 Platform restraints to be correctly any excess cable adequately protected
aligned, adjusted and secure. and tied.
B.2.1.8 The weighbridge and site to be
B.3 Full Load Cell (In-ground)
presented for verification in a clean and Weighbridges
tidy manner with surplus components
and/or debris removed. B.3.1 General
B.3.1.1 The weighbridge shall be installed in
B.2.2 Junction Box to Office
accordance with the appropriate
B.2.2.1 Connection from main junction box
sections of the Trade Measurement
(when on live portion of weighbridge) (Weighbridges) Regulations.
to be in flexible conduit and secured to
underground conduit. B.3.1.2 Load cells to be correctly installed in
accordance with the manufacturer’s
B.2.2.2 All exposed cable to be protected in
specifications and the appropriate NMI
conduit. certificate of approval and technical
B.2.2.3 Conduit to be underground except at schedule issued and in such a manner
junction box connection and that there is ample access to provide
weighbridge office wall. readability of the data plate.
B.2.2.4 Where load cell cable passes through B.3.1.3 (a) An entrance to the pit of a
concrete walls etc it is to be protected minimum height of 1 m and a
in conduit or similar. width of 900 mm.

B.2.3 Office (b) Coverage provided for the neck of


the pit.
B.2.3.1 Cable to be fixed to wall, ceiling or
other fixed structure by approved (c) Where appropriate, one or more
electrical cable clips. access holes may be provided in
the deck.
B.2.3.2 Junction box to be secured to wall,
ceiling or fixed structure in accordance B.3.1.4 All load cell and extension cable to be
with the appropriate NMI certificate of adequately protected from damage or
approval and technical schedule. trapping between moving parts.
B.2.3.3 Where cable is run along the floor it is B.3.1.5 All load cell and extension cable to be
to be protected in conduit. secure.
B.3.1.6 Where cable is run lower than 300 mm
from the floor of pit, cable to be
protected in conduit.

11/05 20 NMI V 1
B.3.2 Junction Box to Office B.3.3 Office
B.3.2.1 Connection from main junction box B.3.3.1 Cable to be fixed to wall, ceiling or
(where on live portion of weighbridge) other fixed structure by approved
be in flexible conduit and secured to electrical cable clips.
underground conduit. B.3.3.2 Junction box to be secured to wall,
B.3.2.2 All exposed cable to be protected in ceiling or fixed structure in accordance
conduit. with the appropriate NMI certificate of
approval and technical schedule.
B.3.2.3 Conduit to be underground except at
junction box connection and B.3.3.3 Where cable is run along the floor it is
weighbridge office wall. to be protected in conduit.
B.3.2.4 Where load cell cable passes through B.3.3.4 Any excess cable other than an
concrete walls etc it is to be protected adequate length to allow for access to
in conduit or similar. and cleaning around indicator to be
either:
(a) secured as in clause B.1.3.1; or
(b) coiled, stowed and clipped to
prevent damage.
B.3.3.5 All cabling and interconnection leads
to be presented in a tidy manner with
any excess cable adequately protected
and tied.

11/05 21 NMI V 1
APPENDIX C. WORKED EXAMPLES

C.1 Repeatability Test — How to Find 4. To find the difference take the smallest
the Actual Position of a Load (see value (in the example above this is P1)
clause 5.1.2) from the largest value (in the example
1. In the case where the indication for the above this is P3). If this value is:
second and/or third load changes and (a) less then the absolute value of the
stabilises at ±1e from the original MPE, the instrument has:
indication the maximum difference PASSED
may still be less than or equal to the
(b) greater then the absolute value of
absolute value of the MPE. In this case
the MPE, the instrument has:
the actual value for each load must be
FAILED
found in order to determine if the
instrument has passed or failed the test. C.2 Weighing Performance using
You can calculate these actual values Substitution Load Material used
as shown in Figure C.1. As the first (see clause 5.4.2)
load was set at centre e the actual In this example method A is used.
position P1 is equal to the actual true
The instrument is a Class 3 non-automatic
value of the scale interval.
weighbridge with a maximum capacity of
2. To find the actual value P2 for the 60 t and an e value of 0.02 t (20 kg).
second position of the load, you first
There are 16 t of standard weights
note the indication I2. Then add
including suitable standard weights to
additional weights of 0.1e until you
achieve minimum capacity and indication
reach the next changeover point. The
changeover points. Also available is a test
total mass of the additional weights
rig and forklift (Sub 1) with a gross mass of
you add is ∆L2. Substitute the values
approximately 16 t and a truck loaded with
you have recorded in the formula
gravel (Sub 2) with a gross mass of
P2 = I2 + ½e – ∆L2. approximately 32 t.
3. Repeat using the values for the third
position of the load to find
P3 = I3 + ½e – ∆L3.

P3 (third position of load)


∆L3
∆L2

I – 1e I
I + 1e

I2 + ½e
I3 + ½e
P1 (first position of load)
P2 (second position of load)
Figure C.1. Finding the actual position of the load

11/05 22 NMI V 1
In selecting the loads you are required to Using the diagram you can see it is 10 kg
use at least 5 loads, to include Min, first plus another 8 kg more than 16 t.
MPE change point, second MPE change, Graphically we can see the error is +0.018 t
Max and appropriate substitution loads. or 18 kg.
The loads for the example shown below Mathematically using the formula
are: 0.4 t, 10 t, 16 t, 32 t, 40 t, 44 t and E = I + ½e – ∆L – L we can calculate E as
near Max. = 16.02 t + 0.01 t – 0.012 t – 16.00 t
This example demonstrates both a = +0.018 t or +18 kg.
graphical and mathematical solutions for Next determine the true value of the first
the substitution loads only. The graphical substitution load (Sub 1). Do this by
representation shows where the load placing the substitution load on the
actually is and how the errors associated weighbridge. At this point the indication
with that load can be determined. The displays 15.78 t. This is represented
mathematical solution simply confirms graphically as follows:
the findings of the graphical solution by
inserting the values into the appropriate 15.76 t 15.78 t 15.80 t
formula.
The results have been recorded on a
sample test report at the end of this 18 kg (E)
example.
Actual value
The first test load applied is equal to the Added material or weights
minimum capacity of the instrument. This
load is made up of standard masses and
Take the weighbridge to the next
equals 0.4 t.
indication changeover point, which is
The second test load applied is equal to 15.79 t. Do this by adding more
the first MPE change point. The load is substitution material or weights. This
made up of standard weights and equals additional material or weights becomes
10 t. part of the substitution load. The actual
The third test load applied is made up of value of the substitution load is the
standard weights and equals 16 t. indication changeover point less the error.

Because this is the point at which the first The calculated error in the weighbridge at
substitution is required you need to this point is +18 kg. Taking this into
determine the error of the weighbridge account the point labelled actual is the
using the 16 t of standard weights. This is true position for the substitution load.
represented graphically as follows: Graphically we can see the value of the
substitution load is:
16.00 t 16.02 t 16.04 t

10 kg 10 kg 10 kg 10 kg 15.79 t – 0.018 t (error) = 15.772 t


Mathematically using the formula
12 kg Lsub = Isub + ½e – E (at 16 t) we can calculate
When the 16 t of standard weights were Lsub = 15.78 t + 0.01 t – 0.018 t = 15.772 t.
placed on the weighbridge the indication Bring the substitution load to a round
displays 16.02 t (I). A further 12 kg of figure by adding an additional 8 kg of
standard weights (∆L) was required to take standard weights. The substitution load
it to the next indication changeover point now becomes 15.78 t (true value of the
and stabilise. substitution load).

11/05 23 NMI V 1
The fourth test load applied is made up of Take the weighbridge to the next
Sub 1 plus 16 t of standard weights. This indication changeover point which is
load equals 31.78 t. 31.09 t. Do this by adding more
substitution material or standard weights.
Calculate the error for the weighbridge
This additional material or standard
when using this new known load of
weights becomes part of the substitution
31.78 t. When the load is placed on the
load. The actual value of the substitution
weighbridge the indication reads 31.80 t
load is the indication changeover point
(I). This is represented graphically as
less the error.
follows:
The calculated error in the weighbridge at
31.78 t 31.80 t 31.82 t this point is 16 kg. Taking this into
account the point labelled actual is the
true position for the substitution load.
14 kg
Graphically we can see the value of the
substitution load is 31.09 t – 0.016 t
A further 14 kg of standard weights (∆L) (error) = 31.074 t.
was required to take it to the next Mathematically using the formula
indication changeover point and stabilise. Lsub = Isub + ½e – E (at 31.78 t)
Using the diagram you can see it is 16 kg = 31.08 t + 0.01 t – 0.016 t = 31.074 t.
more than 31.78 t. Graphically we can see
the error is +0.016 t or 16 kg. Bring the substitution load to a round
figure by adding an additional 6 kg of
Mathematically using the formula standard weights. The substitution load
E = I + ½e – ∆L – L we can calculate E as now becomes 31.08 t (true value of the
= 31.80 t + 0.010 t – 0.014 t – 31.78 t substitution load).
= +0.016 t or 16 kg.
The fifth test load applied is close to
Now you know the error at this point of second MPE change point. It is made up
the weighbridge you can apply the second of Sub 2 plus 8 t of standard weights. This
substitution load (Sub 2). load equals 39.08 t.
Next determine the true value of the The sixth test load applied is made up of
second substitution load (Sub 2). Do this Sub 2 plus 13 t of standard weights. This
by placing the substitution load on the load equals 44.08 t.
weighbridge. At this point the indication
displays 31.08 t. This is represented The final test load applied is made up of
graphically as follows: Sub 1 plus Sub 2 plus 13 t of standard
weights. This load equals 59.86 t.
31.06 t 31.08 t 31.10 t
After you have carried out the test at
59.86 t apply a load up to 10e above max.
in order to check that the over-range
16 kg (E)
blanking is correctly set.
Actual value Added material or weights
Remove all the loads in a convenient
manner applying the appropriate MPEs
for the load and ensuring zero returns to
within ±0.25e.

11/05 24 NMI V 1
Results of Weighing Performance Using Substitution Load

Instrument description Static weighbridge


Max 60 t
Verification scale interval (e) 0.02 t
Accuracy class 3

Method used Method A


MPE change points 10 t, 40 t
Available standard weights 16 t
First substitution load (Sub 1) Test rig + forklift (approximate mass16 t )
Second substitution load (Sub 2) Gravel truck (approximate mass 32 t)
Third substitution load —

Makeup of Lsub Pass/fail/


L MPE I ½e ∆L E Lsub
load (rounded) na
0.4 t weights ±0.01 t 0.4 t — — — — — pass
10 t weights ±0.01 t 10 t — — — — — pass
16 t weights ±0.02 t 16.02 t 0.01 t 0.012 t +0.018 t — — pass
Test rig +
Sub 1 — 15.78 t 0.01 t — +0.018 t 15.772 t 15.78 t na
forklift
Sub 1 +
31.78 t ±0.02 t 31.80 t 0.01 t 0.014 t +0.016 t — — pass
16 t
Gravel
Sub 2 — 31.08 t 0.01 t — +0.016 t 31.074 t 31.08 t na
truck
39.08 t Sub 2 + 8 t ±0.02 t 39.08 t 0.01 t — — — — pass
Sub 2 +
44.08 t ±0.03 t 44.10 t — — — — — pass
13 t
Sub 1 and
59.86 t ±0.03 t 59.88 t — — — — — pass
2 + 13 t
Over-range blanking pass
L Makeup of load MPE I
59.86 t Sub 1 and 2 + 13 t ±0.03 t 59.86 t pass
28.78 t 59.86 t – Sub 2 ±0.02 t 28.78 t pass
13 t 28.78 t – Sub 1 ±0.02 t 13.00 t pass
10 t 13 t – 3 t ±0.01 t 10.00 t pass
0t — ±0.25e 0 pass

11/05 25 NMI V 1
APPENDIX D. SPECIFICATIONS FOR UNCLASSIFIED
NON-AUTOMATIC WEIGHING INSTRUMENTS

Appendix C gives the specifications for shall be numbered clearly and legibly and
unclassified non-automatic weighing marked by longer lines; and, unless every
instruments. These are instruments without scale mark is numbered progressively from
a class mark, which comply with General zero, there shall not be more than four
Specifications for Measuring Instruments to consecutive marks of the same length.
be used for Trade, Part 9 (superseded in This applies provided that on fan-shaped dials
May 1976) and the certificate/s of approval a uniform variation in scale spacing shall be
relating to that instrument. permitted such that the mean width of the 5
D.1 General largest consecutive divisions shall not be more
than 20% larger than the mean width of the 5
Every instrument shall: smallest consecutive divisions.
(a) be clearly and permanently marked The scale marks on any steelyard shall be
with the capacity and scale interval, on parallel and, if there are notches, shall be
or in the vicinity of any mass- correctly placed with reference to such
indicating device; notches; notches shall be uniformly spaced
(b) be clearly and permanently marked in one plane at right angles to the shank and
with the manufacturer’s name or mark be protected by a notch-protection bar.
and serial number;
(c) have a lead cap (stamp plug) located in D.4 Form of Digits on Indicators
one of the following positions: Indications shall permit readings by simple
(i) on the beam of a beam-scale juxtaposition of the digits and all digits
vertically under or over the comprising mass, unit price and price
fulcrum knife edge; indications shall be oriented in the normal
(ii) on the beam of a counter scale; viewing position, apart from instruments
(iii) on the steelyard, dial or housing of with fan-shaped dials.
other weighing instruments; and
The height, or apparent height, of digits
(d) have every steelyard, lever or beam
comprising the mass and price indications
fitted so as to prevent excessive lateral
on analogue indicators shall not be less
play, the instrument being correct if the
than 3 × L millimetres (where L is the
knife edges and bearings are moved
minimum reading distance in metres)
within their limits of movement.
without being less than 2 mm.
D.2 Removal or Inter-changeability of The height, or apparent height, of digits
Parts
comprising the mass and price indications
Instruments shall not have parts, the removal on digital indicators (other than ticket
of which would affect their accuracy, if they printers) and semi-digital indicators shall
can be used without such parts; or have parts not be less than 3 × L millimetres being
the interchange or reversal of which would less than 5 mm.
affect their accuracy.
D.5 Printing Requirements
D.3 Scale Marks
Printed data shall be clear and indelible. If
The scale marks (including the price scale the mass or quantity and price are printed,
marks) on an indicating device shall be the unit price or price per item shall also be
straight lines of uniform thickness, printed. The decimal marker shall be
uniformly spaced and with an aspect ratio printed by the printer and shall not be pre-
of not less than two. The principal lines printed on the ticket.

11/05 26 NMI V 1
Where statements (numerical value and D.9 Reading Index
designation) of mass or quantity, unit price
or price per item and price are on one D.9.1 Length
horizontal line there shall be a space of at The tip of the index shall reach the shortest
least one digit between each statement. scale marks, but shall not extend beyond
the middle of the marks. However this
Numbers and their designations shall be clause shall not apply to:
horizontally aligned. The designations of
mass or quantity, unit price or price per (a) an index consisting of a fine wire or
item and price shall follow the same thread stretched over the scale marks,
horizontal alignment as the numerals or including a hairline on a ground glass
shall all be located immediately above or screen;
below them. (b) an instrument in which the index
When printing a number with a value less moves over two concentric sets of
than one, the decimal marker shall be scale marks; and
preceded by at least one zero digit (one (c) an instrument in which the index is in
preferred). the same plane as the scale marks and
is not more than 1 mm from any scale
D.6 Value of Scale Interval
mark.
The value of the scale interval shall be in
the form 1, 2 or 5 × 10k milligrams, grams, D.9.2 Width
kilograms or tonnes, where k is a positive The width of the index shall not be greater
or negative whole number or zero. than the thickness of the scale marks.

D.7 Scale Spacing D.9.3 Index Stops

The minimum scale spacing shall be: Stops shall limit the travel of the index but
shall permit the index to move at least four
(a) 1.25 mm for dial-indicating devices; scale intervals below zero and above
(b) 1.75 mm for optical-projection maximum self-indicating capacity. On fan-
indicating devices; shaped dials and single-revolution dials,
there shall be no scale marks below zero
(c) 5 mm for numerical-analogue and above maximum dial capacity.
indicating devices with or without
optical projection; D.9.4 Parallax
(d) 2 mm for tare bars and steelyards; and The distance between the dial and the index
shall not exceed the width of a scale
(e) 2.5 mm for spring balances of a interval, without exceeding 2 mm.
capacity exceeding 15 kg and crane
weighers on which the dial is an D.10 Lowest Permitted Maximum
integral part of the mechanism Capacity
suspended from the hook.
The lowest permitted maximum capacity,
D.8 Reading Aperture for Analogue in relation to the scale interval, for a self-
Indicators indicating instrument or a graduated non-
self-indicating instrument is given in
When an analogue indicator is viewed Table D.1, provided that:
through an aperture, the width of the
aperture, measured along the line of travel (a) on a spring balance of 50 kg capacity
of the indicator, shall be such as to allow or over, the scale interval shall not be
the numbers of at least two numbered scale more than 1/200 of the capacity;
marks to be visible at all times.

11/05 27 NMI V 1
(b) for instruments used only for the (c) where zero setting is effected by means
weighing of persons, freight, coal, of loose material in a balancing
solid fuel, or animals, or for pit-bank chamber, the loose material shall be
weighing instruments, the lowest secured (sealed) and totally enclosed
permitted maximum capacity shall be and shall be prevented from shifting
half that specified in Table D.1; and position in such a way as to affect the
accuracy of the instrument.
(c) scale intervals of 1 kg are permitted to be
used on instruments for determining the D.12 Taring Device
weight of excess baggage at airports.
Where an instrument is fitted with a taring
Table D.1. Lowest permitted maximum device:
capacity
(a) a single taring device, if graduated, shall
Scale Lowest Minimum have the mass value of the scale interval
interval permitted number of corresponding with that of the mass
maximum scale indicator provided that it may be
capacity intervalsa,b ungraduated except for a zero scale mark
5g 250 g 50 and a scale mark at its capacity; and
10 g 500 g 50 (b) a major taring device shall be
graduated in multiples of the capacity
20 g 2 kg 100
of the minor taring device.
50 g 10 kg 200
100 g 25 kg 250 D.13 Counterpoise Masses

200 g 100 kg 500 A counterpoise mass shall be clearly and


permanently marked with the international
500 g 250 kg 500 symbol of correspondence (^) and the
1 kg 500 kg 500 equivalent mass denomination, e.g. ^5 kg, and
2 kg 1t 500 also with the serial number of the instrument.
5 kg 2.5 t 500 D.14 Centre-zero Dials
10 kg 10 t 1 000 Instruments fitted with a centre-zero dial
20 kg 20 t 1 000 shall have at least one scale mark on each
50 kg 50 t 1 000 side of the zero scale mark, the mass value
of which shall be marked on the dial.
100 kg 100 t 1 000
a D.15 Maximum Permissible Error
Number of scale intervals =
capacity/scale interval Every instrument under test shall retain its
b
Not applicable to centre-zero equilibrium, give constant mass indications
instruments on the repeated application of any given
load, be correct for increasing or decreasing
D.11 Zero Setting loads, and indicate zero within ±0.25e
when the load is removed.
A zero-setting device, if fitted, shall
comply with the following rules: The MPEs for self-indicating instruments
(a) the range shall not be greater than 4% and graduated non-self-indicating
of the maximum capacity of the instruments, with the instrument adjusted to
instrument and it shall be possible to zero within ±0.25e at no load, shall be:
adjust zero to the middle of the range; (a) 0.5e for the first 500e;
(b) 1e over 500 and up to 2 000e; and
(b) it shall be possible to adjust zero to (c) 1.5e over 2 000e.
within 0.25e; and

11/05 28 NMI V 1
The MPEs for balances, beam scales and Where the goods pan is in the form of a
counter scales are as shown in Table D.2. The scoop, the scale shall be correct when half-
MPE for even-arm scales shall be half the full load is placed against the middle of the
amount specified in Table D.2 for loads up to back of the scoop and the other half-full
half capacity and the whole amount specified load in any position on the scoop, the
for loads from half to maximum capacity. weights being entirely on the mass pan but
in any position on it.
D.16 Additional Requirements for
D.16.3 Spring Balances
Particular Types of Instruments
Every spring balance of a capacity of less
D.16.1 Balances and Beam Scales
than 50 kg shall be provided with a double-
Every beam scale shall: sided dial which is covered by transparent
(a) be clearly and permanently marked material, provided that this paragraph shall
class B or class C; not apply to spring balances which are
(b) be correct when a load of one-third the permanently marked ‘for use by itinerant
capacity of the instrument is in the vendors only’ or ‘hawker’s scale only’.
middle or near the edge of the pan; and
(c) have a pointer for indicating the If the pan of a spring balance is below the
position of equilibrium. spring, the instrument shall be correct
wherever the load is placed on the pan.
D.16.2 Counter Scales
Where the beam of a counter scale has two If the pan of a spring balance is above the
side-members they shall be connected by at spring, the instrument shall be correct when a
least two crossbars. load of one-third the capacity of the
instrument is placed successively against the
A counter scale shall be correct when a load mid-point of each edge of the load receptor.
of one-third the capacity of the instrument is
placed successively against the mid-point of A spring balance with a multi-revolution index
each edge of the load receptor. shall have a vertical slide with denominated
scale marks indicating mass values representing
complete revolutions of the reading index.
Table D.2. MPEs for balances, beam scales and counter scales
MPE
Capacity Beam scales Counter
Balances
Class B Class C scales
5g ±4 mg ±10 mg – –
25 g ±6 mg ±15 mg ±60 mg –
50 g – ±20 mg – –
100 g – ±30 mg – –
250 g – ±60 mg ±240 mg –
500 g ±12 mg ±100 mg ±400 mg ±1.5 g
1 kg – ±150 mg ±600 mg ±2.5 g
2 kg – ±250 mg ±1 g ±3.5 g
5 kg ±70 mg ±500 mg ±2 g ±6 g
10 kg – ±1 g ±4 g ±8 g
15 kg – ±1.5 g ±6 g ±10 g
25 kg ±120 mg ±2.5 g ±10 g ±15 g
50 kg – ±4.5 g ±20 g ±25 g

11/05 29 NMI V 1
D.16.4 Self-indicating Counter Machines No price shall be repeated in any column or
row, provided that this paragraph shall not
Every analogue self-indicating machine for
apply to any floating column up to 10 cents
retail counter use shall be provided with
per kilogram.
mass indications on the purchaser’s and the
vendor’s side of the instrument, covered by An instrument with analogue indication
transparent material, provided that this may only be used for prices which can be
paragraph shall not apply to machines used read directly from the chart and for prices
only for ascertaining freight charges and obtained by adding or subtracting the
permanently marked ‘not for trading direct values from two unit-price columns or
with the public’ or similar wording. rows, or by doubling or halving the values
from one unit-price column or row.
An instrument with analogue indication
shall not have a taring device unless the A self-indicating counter machine shall be
words ‘not for retail counter use’ are correct when a load of one-third the
permanently marked on the instrument. capacity of the instrument is placed
successively against the mid-point of each
The value of analogue price scale intervals
edge of the load receptor.
shall be 1, 2, 5 or 10 cents, provided that:
On a self-indicating counter machine where
• 2 cent scale intervals are not permitted
the goods pan is in the form of a scoop, the
for unit prices less than 60 cents per
scale shall be correct when half-full load is
kilogram;
placed against the middle of the back of the
• 5 cent scale intervals are not permitted scoop and half-full load in any position on
for unit prices less than 150 cents per the scoop, the weights being entirely on the
kilogram; and mass pan but in any position on it.
• 10 cent scale intervals are not permitted
for unit prices less than 300 cents per
kilogram;

11/05 30 NMI V 1

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