SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14

SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST
Pre-Cast Post-Concreting & Final Inspection SAIC-Q-1028 31-Dec-14 CIVIL -
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A Demolding and Curing Inspection

The concrete surface shall be protected immediately against

SAES-Q-012
A1 moisture loss following the finisher or finishing machine.(ACI 308,
Sec. 3.2
Sec. 1.4.2.2.4)

Formwork supports shall not be removed until sufficient prestressing

SAES-Q-001
A2 force has been applied to support the dead load, formwork and
Sec. 3.2
construction load. (ACI 301, Sec. 9.3.8.3.b)

Precast members or units are removed from forms only after the
SAES-Q-012
A3 concrete has reached a specified strength, as determined by field-
Sec. 5.14
cured test cylinders or beams. (ACI 347R, Sec. 7.6.5)

When water curing is used, it shall be continuous until the

SAES-Q-001
A4 compressive strength has reached 70% of the specified strength, but
Sec. 10.3
not less than 7 days after placement.

Maximum total dissolved solids in water used for curing shall not SAES-Q-001
A5
exceed 1000 parts per million. Sec. 10.2

Saturated burlaps shall be covered with a plasticized sheet vapor

SAES-Q-001
A6 barrier, minimum 0.15 mm (6 mils) in thickness and shall be kept in
Sec. 10.4
contact with the concrete surface at all times.

When steam curing is used, it shall be in accordance with ACI

SAES-Q-012
A7 517.2R "Accelerated Curing of concrete at Atmospheric Pressure -
Sec. 6.9
State of the Art."

For accelerated curing, heat shall be applied at a controlled rate

following the initial set of concrete in combination with an effective SAES-Q-012
A8
method of supplying or retaining moisture. (PCI-MNL-117, Div. 4, Sec. 3.2
Sec. 4.21.1.3)

The maximum sustained concrete temperature during the

SAES-Q-012
A9 accelerated curing cycle shall be 70 °C. (PCI-MNL-117, Div. 4, Sec.
Sec. 3.2
4.21.1.4)

The maximum peak concrete temperature during the accelerated

SAES-Q-012
A10 curing cycle shall be 190°F (88 °C)-180°F. (PCI-MNL-117, Div. 4,
Sec. 3.2
Sec. 4.21.1.5)

The maximum cooling rate from accelerated curing temperature shall

be 50°F per hour (28°C per hour) and cooling at this rate shall
SAES-Q-012
A11 continue until the concrete temperature is no more than 40°F (22°C)
Sec. 3.2
above the ambient temperature outside the enclosure. (PCI-MNL-
117, Div. 4, Sec. 4.21.1.6)

Saudi Aramco: Company General Use

 At least one recording thermometer shall be provided per contiguous
form group with a common heat source to monitor the product at SAES-Q-012
A12
appropriate locations (usually coolest position). (PCI-MNL-117, Div. Sec. 3.2
4, Sec. 4.21.1.7)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Pre-Cast Post-Concreting & Final Inspection SAIC-Q-1028 31-Dec-14 CIVIL -
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Curing compound shall not be used for curing of precast and SAES-Q-012
A13
prestressed concrete elements. Sec. 6.10.3

B Final Inspection

Each precast member shall be marked to indicate its location and

SAES-Q-012
B1 orientation in the structure and date of manufacture.(ACI
Sec. 3.2
318,Sec16.8.1)

Holes left by tie rods, strand hold-down devices or other temporary

SAES-Q-012
B2 inserts shall be thoroughly cleaned and filled with stiff dry mortar or
Sec. 3.2
non-shrink grout. (PCI-MNL-116, Div. III, Sec. 3.5.4)

All precast members where the reinforcement protrudes the surface

SAES-Q-012
B3 or where shadow lines caused by reinforcement too near the surface
Sec. 6.4
shall be rejected.

Chamfer shall be provided at exposed edges of columns and beams SAES-Q-012

B4
unless shown otherwise.. Sec. 6.6

Dimensional tolerances shall not exceed those recommended in the

SAES-Q-012
B5 PCI Manual of Quality Control (MNL-116, MNL-117, MNL-135) with
Sec. 6.5
exceptions as listed in Items B6, B7 and B8.

Wall panels shall have no camber and differential bowing between

adjacent panels shall not exceed 3mm (1/8 of an inch). Total SAES-Q-012
B6
maximum bowing due to thermal stresses, etc., shall not exceed Sec. 6.5
1/360 of the panel length.

Differential camber between adjacent members other than wall

panels shall not exceed 10 mm (3/8 of an inch). Where the SAES-Q-012
B7
differential camber exceeds this value, a fill shall be installed and Sec. 6.5
feathered out on a 1-in-12 slope.

Differential camber between adjacent members for Prestressed SAES-Q-012

B8
Concrete Double Tees shall not exceed 6mm (1/4 of an inch). Sec. 6.5

Finish of exterior surface shall be in accordance with the Project SAES-Q-012

B9
Specifications and as shown on contract drawings. Sec. 6.8.1

All concrete surfaces in direct contact with earth are coated with two
coats of coal tar or bitumen coating that conforms to APCS-3 or
APCS-10 of SAES-H-101V. Where concrete surface protection is
required, it shall be in accordance with ACI 515.1R. Note: APCS-10 SAES-Q-012
shall not be used where soil is contaminated with hydrocarbons. Sec. 6.4/ SAES-
B10
Dry Film Thickness Requirements: H-101V-APCS-3
APCS-3: 2 or more coats; 300μm max/coat, Total System 400μm & 10
(Min) 600 μm (Max) (SAES-H-101V-APCS-3)
APCS-10: Minimum 2 coats, minimum 750μm Total system.(SAES-H-
101V-APCS-10)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Pre-Cast Post-Concreting & Final Inspection SAIC-Q-1028 31-Dec-14 CIVIL -
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Strength tests representing each class of concrete must meet the

following requirements:
1. Every arithmetic average of any three consecutive strength tests
09-SAMSS-97
B11 equals or exceeds f'c; and
Sec. III.B
2. No strength test falls below fc by more than 500 psi when fc is
5000 psi or less; or by more than 0.10fc when fc is more than 5000
psi. (ACI 318-2011, Sec 5.6.3.3)

REMARKS:

REFERENCE DOCUMENTS:
1- SAES-Q-012 -- Criteria for Design and Construction of Precast and Prestressed Concrete Structures, 03 July 2012
2- SAES-Q-001 -- Criteria for Design and Construction of Concrete Structures, 2July 2014
3- 09-SAMSS-97 -- Ready-Mixed Portland Cement Concrete, 30 June 2014
4- SAES-H-101V -- Approved Saudi Aramco Data Sheets - Paints and Coatings, 09 October 2012

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection:
T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved:
Name, Organization, T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date:
Initials and Date:

Saudi Aramco: Company General Use