MANUFACTURING MANUAL

HOW TO MAKE A SERIES 3 CUSTOM ORB TRAY

Production Department

Protective Equipment Process Owner:

The following must be used when completing this task. Production Staff

Reference Diagram Procedure

Operation
The standard width is 750mm or 830mm wide.
If you are using a zinc tray you may not need to cut it down.

If you are using a color tray you need to cut it down as follows.
For a 350/400mm diameter you need an 800 x 900mm tray, cut it down to 750 x 900mm by
trimming 25mm off 2 sides.
For a 500/550mm diameter you need a 900 x 900mm tray, cut it down to 830 x 900mm by
trimming 35mm off 2 sides.

1. Get the appropriate diameter tray needed,

and measure to see if it is the appropriate size.
If not measurements are to be marked on the
tray.

2. If required cut to size using the electric Guillotine.

3. Set the notcher to 30 x 30 and notch the two corners

on one of the smaller sides. (750mm or 830mm)

Document Code: MM-PSS-009 Page 1 of 3 Authored by: Approved by: Effectivity Date:
Revision No.: 01 S.G. Locquiao S. Ayles February 14, 2012
IF THIS DOCUMENT IS PRINTED, IT IS CONSIDERED UNCONTROLLED UNLESS INDICATED BY DOCUMENT CONTROLLER.
CHECK MASTER COPY FOR CURRENT VALIDITY.
 MANUFACTURING MANUAL
HOW TO MAKE A SERIES 3 CUSTOM ORB TRAY
Production Department

Protective Equipment Process Owner:

The following must be used when completing this task. Production Staff

Reference Diagram Procedure

4. The notches should look like this.

5. Set the press on the 3m Press brake to

the custom orb setting shown on the press
at 133.8.

6. Set the backstop to 30.0

7. Insert the back of the tray (side with both

notches) with the pressing facing up into the ma-
chine, ensuring it is hard up against the backstop.
Put your foot on the pedal to create the bend.

Document Code: MM-PSS-009 Page 2 of 3 Authored by: Approved by: Effectivity Date:
Revision No.: 01 S.G. Locquiao S. Ayles February 14, 2012
IF THIS DOCUMENT IS PRINTED, IT IS CONSIDERED UNCONTROLLED UNLESS INDICATED BY DOCUMENT CONTROLLER.
CHECK MASTER COPY FOR CURRENT VALIDITY.
 MANUFACTURING MANUAL
HOW TO MAKE A SERIES 3 CUSTOM ORB TRAY
Production Department

Protective Equipment Process Owner:

The following must be used when completing this task. Production Staff

Reference Diagram Procedure

8. The first bend will look like this.

9. Insert the one side of the tray (only one

notched edge) into the machine with the
pressing facing down wards. Create the bend
at 134.6 setting. Repeat on the opposite side
of the tray.

10. The finished product will look like this with

the back bent up and the two sides bent down.

Document Code: MM-PSS-009 Page 3 of 3 Authored by: Approved by: Effectivity Date:
Revision No.: 01 S.G. Locquiao S. Ayles February 14, 2012
IF THIS DOCUMENT IS PRINTED, IT IS CONSIDERED UNCONTROLLED UNLESS INDICATED BY DOCUMENT CONTROLLER.
CHECK MASTER COPY FOR CURRENT VALIDITY.