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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Mounting Plate Installation and Leveling for Pumps SAIC-G-2021 25-May-05 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A. Centrifugal Pumps:

All pads for drive train components shall be machined, 31-SAMSS-004,


A1
(API 610 Para. 3.3.4). Para. 1.1.1
31-SAMSS-004,
A2 For all pumps, the base plate pads shall be drilled.
Para. 3.3.4
For all pumps, 3 mm (1/8 in) thick stainless steel shim packs shall be 31-SAMSS-004,
A3
furnished. Para. 3.3.4

The Maximum allowable number of shims under any equipment support API 686, Chapter
A4
foot is five, (API 686, Chapter 7 Para. 5.4.2.1). 7 Para. 5.4.2.1

The underside of fabricated base plates beneath pump and driver


supports shall be welded to reinforcing cross members, and the 31-SAMSS-004,
A5
members shall be shaped to lock positively into the grout, Para. 1.1.1
(API 610 Para. 3.3.7).
All base plates for permanent installation in onshore facilities shall be 31-SAMSS-004,
A6
grouted. Para. 3.3.9

The outside corner of the base plate in contact with the grout shall have 31-SAMMS-004,
A7
at least 50 mm (2 in.) radii in the plan view, (API 610 Para. 3.3.10). Para. 1.1.1

For offshore installations, the base plate and pedestal support assembly 31-SAMMS-004,
A8
shall be sufficiently rigid to be mounted without grouting. Para. 3.3.13
Provisions shall be made for doweling the pump and drive components
to the base plate. 31-SAMMS-004,
A9
Note: Dowels shall be furnished by the Vendor but will be installed in the Para. 3.3.21
field at the time of final alignment.
Vent holes at least 13 mm (0.5 in.) in diameter shall be provided at the
31-SAMSS-004,
A10 highest point in each bulkhead section of the base plate,
Para. 1.1.1
(API 610 Para. 3.3.9).

Unless otherwise specified, the vendor shall commercially sand blast, in


accordance with SSPC SP 6, all grout contact surfaces of the base plate, 31-SAMSS-004,
A11
and coat those surfaces with inorganic zinc silicate in preparation for Para. 1.1.1
epoxy grouting, (API 610 Para. 3.31.7).

The equipment base plate mounting surfaces are to be leveled


longitudinally and transversely to within 200 micrometers per meter
31-SAMSS-004,
A12 (0.002 inches per foot) for API 610 pumps and to within 400 micrometers
Para. 1.1.1
per meter (0.005) inches per foot) for general purpose equipment and
ASME pumps, (API 686, Chapter 5, Para. 3.9.4.4).

Page 1 of 2
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Mounting Plate Installation and Leveling for Pumps SAIC-G-2021 25-May-05 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

B. Positive Displacement Pumps:

Anchor bolts shall not be used to fasten machinery to the mounting 31-SAMSS-009,
B1
plates, (API 675 Para. 3.3.5). First Paragraph
The vendor of the mounting plates shall furnish stainless steel shim
packs of at least 3 millimeters (1/8-inch) thickness between the 31-SAMSS-009,
B2
equipment feet and the mounting plates. All shim packs shall straddle First Paragraph
the hold-down bolts, (API 675 Para. 3.3.6).
The Maximum allowable number of shims under any equipment support
B3 API 686,
foot is five, (API 686, Chapter 7, Para. 5.4.2.1).
Jackscrews shall be provided for vertical adjustment of base plates on
31-SAMSS-009,
B4 units exceeding 450 kilograms (1000 pounds) in overall weight, (API 675
First Paragraph
Para. 3.3.9).
The equipment base plate mounting surfaces are to be leveled
longitudinally and transversely to within 200 micrometers per meter
B5 (0.002 inches per foot) for API 610 pumps and to within 400 micrometers API 686
per meter (0.005 inches per foot) for general purpose equipment and
ASME pumps, (API 686, Chapter 5, Para 3.9.4.4).
31-SAMSS-009,
B6 The pads shall be fully machined flat and parallel, API 675 Para. 3.3.
First Paragraph

REMARKS:

REFERENCE DOCUMENTS:
1. 31-SAMSS-004 -- Centrifugal Pumps, 30 September, 2003
2. 31-SAMSS-009 -- Positive Displacement Pump-Control Volume, 30 June., 2003
3. API 686 -- Recommended Practices for Machinery Installation and Installation Design, April 1996
4. API 675 -- Positive Displacement Pump-Control Volume, Second Edition
5. API 610 -- Centrifugal Pumps for Petroleum, Heavy Duty Chemical, and Gas Industry Services, 8th Edition-August, 1995

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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