SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST
Installation of Wellhead Guard Rails. SAIC-L-2088 25-May-05 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

The Buyer has the Right to inspect all materials and workmanship, and
shall have unrestricted entry to the shop of the Fabricator at all times
while work is being performed. The Buyer may reject improper, inferior, 12-SAMSS-007
A1
defective, or unsuitable materials and workmanship. All materials and Para 7.2
workmanship rejected shall be repaired or replaced by the Fabricator as
directed by the Buyer.

In order to reduce field connections to a minimum, shop assembly shall

be as complete as possible, consistent with the feasibility and economy
of the handling and shipping of the assembled units. Sections or
assemblies too long for shipment shall be provided with field joints of the
12-SAMSS-007
A2 same member strength. Lifting lugs for lifting of fully assembled
Para 6.1.8
structural units shall be designed for attachment to primary structural
members only. Lifting lugs shall be attached by means of a complete
joint-penetration groove weld when the assembly weight exceeds
3000kg.

Welding procedures and individual welders shall be qualified in

accordance with the requirements of ANSI/AWS D1.1/D1.1M or
12-SAMSS-007
A3 ANSI/AWS D1.3 as appropriate. All welding procedures and welding
Para 7.4
performance qualification records shall be made available to the Buyer's
Inspector for review.
All welded structural connections shall use weld filler material conforming 2-SAMSS-007
to ANSI/AWS D1.1 Section 3.3 (including Table 3.1) with an electrode Para 4.11, and
A4
strength of 58ksi (400 Mpa) minimum yield strength and 70ksi (480 Mpa) SAES-M-001
tensile strength, unless otherwise required. Para 7.1.9.1
Structural steel pipe shall be limited to seamless or electric-welded,
12-SAMSS-007
A5 straight-seam pipe. Where steel pipes or tubing are used, all open ends
Para 6.1.4
shall be sealed to prevent internal corrosion.

The welding symbols used on plans and shop drawings shall be per the
12-SAMSS-007
A6 American Welding Society (AWS). The field connection symbols shall
Para 6.1.5
distinguish between assembly yard and erection site connections.

All pieces shall be clearly marked with permanent identifying erection

12-SAMSS-007
A7 mark number. Method and location of marking shall be approved by
Para 6.1.12
Buyer.

Inspection of welding shall be performed in accordance with the 12-SAMSS-007

A8
Structural Welding Code, ANSI/AWS D1.1/D1.1M. Para 7.5

All welds shall have 100% visual inspection performed per ANSI/AWS
12-SAMSS-007
A9 D1.1. In addition, any strikes, gouges, and other indications of careless
Para 7.5 a)
workmanship (such as surface porosity) shall be removed by grinding.

All structural strength welding shall be continuous,unless alternate

12-SAMSS-007
A9 procedures are approved by the Chairman of the Onshore Structures
Para 6.2.6.6
Standards Committee.

Page 1 of 2
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Installation of Wellhead Guard Rails. SAIC-L-2088 25-May-05 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

The edges of all tightly contacting surfaces shall be completely seal SAES-M-001
A11
welded. Para 7.1.9.3
Continuous seal-welding shall be used in places that are not self-draining
or where crevice corrosion is likely to occur. If seal-welding is not 12-SAMSS-007
A12
practical, alternative methods of sealing shall be used with the approval Para 6.2.6.9
of the Saudi Aramco Representative.
The minimum fillet weld size is 3/16 inch (5 mm) for structural welds. 12-SAMSS-007
A13
Seal welds may be 1/8 inch (3 mm) minimum fillet weld. Para 6.2.6.5

12-SAMSS-007
A14 Fabricator shall remove all run-off bars and extension tabs.
Para 6.2.6.10

12-SAMSS-007
A15 All re-entrant corners shall be shaped, notched-free, to a radius.
Para 6.1.10

Before surface preparation, the Fabricator shall remove all sharp

12-SAMSS-007
A16 corners, burrs (including bolt hole burrs), weld spatter, slag, weld flux,
Para 6.1.13
loose mill scale and other foreign matter.

Exposed corners, edges, burrs or rough spots on handrails, guards,

12-SAMSS-007
A17 ladders, platforms and stairs, which might cause injury to personnel
Para 6.1.14
using the assembled structure, shall be ground or filed smooth.

General Notes and references on Standard Drawing, AB - 036685,Sht

Standard
A18 001, should also be followed for fabrication/installation of Wellhead
Drawing.
Barrier.
REMARKS:

REFERENCE DOCUMENTS:
1- Standard Drawing, AB-036685 Sht 001-- Wellhead Guard Barrier.
2- SAES-M-001-- Structural Design Criteria for Non-Building Structures, 30 June 2004
3- 12-SAMSS-007 -- Fabrication of Structural and Miscellaneous Steel, 28 April 2004

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 2 of 2