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QUALITY ASSURANCE PLAN

PRODUCT NAME:MILD STEEL TUBULARS AND OTHER WROUGHT STEEL FITTINGS (G.I.PIPES)

Component Characteristies Type of Quantum of Reference Acceptance Format of

Sl.No. Category Agency
Material Check Check Check Documents Norms Record
1.0 RAW MATERIAL CONTROL
1 Raw Material Chemical Major Chemical 1 / lot IS 1387-1967 IS 1387-1967 Supplies TC Manufacturer
Composition Analysis IS 10748-1995 IS 10748-1995 Manufacturer
IS 513-1994 IS 513-1994 TC
IS-288 & IS-1239 IS-288 & IS-
PI-1990 1239 PI-1991
2 Test on Workmanship Major Visual Sampling as IS 1239 PI-1990 IS 1239 PI-1990 Report Check by M &
Finished Pipes per IS 4711- IA
1974
Dimensional Major Measurement " " " Report Check by M &
witness by IA

Threading Major Measurement " IS 554-1985 IS 554-1985 Report Check by M &

by Gauging and witness
by IA
IS 8999-1979 IS 8999-1979 "
IS 1239 PI-1990 IS 1239 PI-1990 "
Mass Major Weightment " IS 1239 PI-1990 IS 1239 PI-1990 Report Check by M &
and witness
by IA
Tensile test Major Physical " IS-1894-1972 IS-1894-1972 Report Check by M &
IS 1239 IP-1990 IS 1239 IP-1990 and witness
by IA
Bend Test Major Physical " IS 2329-1985 IS 2329-1985 Report Check by M &
IS 1239 PI-1990 IS 1239 PI-1990 and witness
by IA
Flattening Major Physical " IS 2328-1983 IS 2328-1983 Report Check by M &
IS 1239 PI 1990 IS 1239 PI 1990 and witness
by IA

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Component Characteristies Type of Quantum of Reference Acceptance Format of

Sl.No. Category Agency
Material Check Check Check Documents Norms Record
Galvanising
a) Mass of Major a) Strip Sampling as IS 4736-1986 IS 4736-1986 Report Check by M &
coating method/ per IS 4711- and witness
Elecometer 1974 by IA
b) Uniformity of b)CuSo4 IS 1239 PI-1990 IS 1239 PI-1990
Coating solution
c) Adherence
Hydraulic leak Major Physical 100% by IS 1239 PI-1990 IS 1239 PI-1990 Audit Check in
tightness test or Manufacturer presence of IA
Eddy Current
test
Marking Minor Visual " IS 1239 PI-1990 IS 1239 PI-1990 Report Audit Check
by information
of IA
Protection & Major Physical " IS 4740-1979 IS 4740-1979 Report Check of M
Packing IS 1239 PI1990 IS 1239 PI1990 and by IA

Note :
1) Copy of internal report should be handed over to IA before inspection.
2) All measuring instruments and test equipment shall be calibrated regularly and put up to IA for verification.

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Remarks

Review by IA

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Remarks

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