WORK METHOD STATEMENT

PROJECT PREPARED BY
LOCATION

ALL WORKERS INVOLVED IN THE WORKS MUST HAVE THE WORK METHOD STATEMENT EXPLAINED AND COMMUNICATED TO THEM PRIOR TO
THE START OF WORKS.

Brief description of activities

Personnel Responsible to monitor Operation Manager
this job
Pre-requirement 1. All workers all qualified and experience for safe working practise at site.
2. All workers come with valid CIDB green cards.
3. All workers to attend site safety briefing prior to the works start.
4. All workers to come with appropriate PPE, Helmet, Jacket, Vest, Safety Hardness
5. To submit workers’s name, IC number, photocopy of IC & CIDB card, Passport size photo (1 pc) & RM10/pax for the safety induction.
Safety briefing time is available on Mon, Wed & Fri (10am).
Equipment / Tools required for this 1. Scaffolding
activity. 2. Electric cutter
3. Chain block
4. Lifting belts.
5. Hand tools. (Ring Spanner, Hammer, F-Spanner)
6. New bolts/nuts
7. New gaskets
Details of checking prior to start 1. Isolation valves tightness check to be conducted by GDC.
works. 2. Get the relevant drawing & specification of the existing flow meter.
3. Get info from GDC/User for the dimension of existing flow meter, flange type/rating, gasket material & thickness.
4. Confirm the dimension & weight of the new flow meter & flange rating.
Promag W 400, 5W4C5H, DN500 20"
Flange ASME B16.5 (ANSI 300#??), face-to-face length = 700mm,
No of bolt/flange: 24pcs, Diameter of bolt: 1-1/4”, Diameter of bolt hole: 1.38” ?
Main Scope of Works 1. Conduct details pre-inspection.
2. Removed existing insulation.
3. Shut off isolation valves and drain water from the pipe line.
4. Dismantle and removed existing flow meter.
5. Install new flow meter with new sets of bolts/nuts and gaskets.
6. Line pressure test by opening Isolation valves.
7. Install new PU injection insulation and metal sheet (material?)

Page 1 of 3
 Details description of works
beforeOne week DAY 1
1. Conduct details pre-
inspection.
Start daytimeDAY 2
2. Remove existing insulation
start after midnightDAY 2
3. Shut off isolation valves and
drain water from the pipe line.
4. Dismantle and removed
existing flow meter.
5. Install new flow meter with
new sets of bolts/nuts and
gaskets.
6. Line pressure test by opening
Isolation valves.
DAY 3
7. Install new PU injection
insulation and metal sheet
8. Completion & Hand Over
Page 2 of 3
1.1 Get the relevant drawing & specification of the existing flow meter.
1.2 Get info from GDC/User for the dimension of existing flow meter, flange type/rating, gasket material & thickness.
1.3 Submit worker name list, all workers come with CIDB green card.
1.4 Attend safety briefing.
1.5 Conduct detail site inspection.
1.6 Erect scaffolding with green tag.
1.7 Remove existing insulation for physical checking on the dimension of the existing flow meter, stud/nut size, gasket thickness.
1.8 Install Almaflex Insulation for temporary & make existing metal sheet into funnel to collect condensation to be drain down via funnel
& rubber hose to a collection drum at floor level.
1.9 Install wall plugs at the necessity location for lifting of flow meter.
1.10Remove bolt/nut one at a time and replace with new bolt/nut completely. Total 48 sets.
1.11 Check the drain valve flange size, and the number of drain available.
1.12Valve closing & tightness check to be conducted by GDC prior to the next task.
2.1 Erect scaffolding with green tag.
2.2 Remove Almaflex Insulation and dispose later.
2.3 Remove the PU insulation by disc cutter and scrapper.
2.4 Remove existing jammed bolt/nut (if there is any) by mean of hotwork.
2.5 Move in necessity tools & equipment.
3.1 Shut off all isolation valves. (Qty: ??)
3.2 Drain off the water at the lower ground area.
3.3 Drain off the water to the temporary water tanks and subsequently to the drainage system.
4.1 Secure the flow meter by mean of lifting belt & chain block.
4.2 Remove and secure the power/signal cable of the existing flowmeter.
4.3 Dismantle all bolts/nuts.
4.4 Removed and lower down the existing flow meter to the ground.
4.5 Removed the existing gaskets & residual from the pipe flange.
5.1 Lift the new flow meter using lifting belt & chain block.
5.2 Install the new flow meter into location.
5.3 Insert new gaskets for both flange end.
5.4 Install with new set of bolts/nuts.
5.5 Confirm bolts/nuts tightness by hammer & ring spanner.
6.1 Fill up the water & vent out the air.
6.2 Open the isolation valves slowly.
6.3 Conduct line pressure test and check for tightness.
7.1 Install new metal sheet lining. (spec, 0.4mm Aluminium)
7.2 Install new insulation by mean of PU injection.
8.1 Conduct joint inspection for completion and hand over.
Page 3 of 3