Sow For Installation of 1.2mva Gas Driven Generator at Oben Gas Plant - A01

Seplat Petroleum Development Company
Security Classification: Restricted
SEP-OPE-OBNG1-SC03-00018
OBEN GAS PLANT

INSTALLATION OF 1.2MVA GAS ENGINE GENERATOR
SCOPE OF WORK
JULY 2019
Rev Date Description Issued by Checked by Approved by
A01 03-07-2019 ISSUED FOR APPROVAL V.Ani C.Akemi O. Ogbuiyi
R01 22-05-2019 ISSUED FOR REVIEW V.Ani C.Akemi O. Ogbuiyi

Document No. SEP-OPE-OBNG1-SC03-00018 Rev. A01
Document Title AT OBEN GAS PLANT SCOPE OF WORK Page 2 of 18
ADDITIONAL APPROVAL / REVISION HISTORY TABLE
Party Name Sign Date
Revision Philosophy
All draft documents for review will be issued at R01, with subsequent R02, R03, etc. as required.
All revisions approved for issue / implementation will be issued at A01, with subsequent A02, A03, etc. as
required.
All revisions approved for design will be issued at D01, with subsequent D02, D03, etc. as required.
Documents approved for Construction will be issued at C01, C02, and C03 respectively.
Documents or drawings revised as “As built” will be issued as Z01, Z02 Z03 etc.
Narrative sections revised from previous approved issues are to be noted in the table below and/or highlighted
in the RH margin (using the appropriate revision status) thus: | A02
Previous revision highlighting to be removed at subsequent issues.
Drawings/diagrams revised from previous approved issues are highlighted by 'clouding' the affected areas and
using a triangle containing the revision status.
Revision History
Revision No. Date of issue Reason for change
SEP-OPE-OBNG1-SC03-00018 SoW For Installation of Gas Engine

Security Classification: Restricted Generator at Oben Gas plant.
This Document is Controlled Electronically and Uncontrolled if Printed

Page2 of 18
TABLE OF CONTENTS
1.0 INTRODUCTION ................................................................................................ 4

2.0 OBJECTIVE........................................................................................................ 5
3.0 HSSE REQUIREMENT ...................................................................................... 5
4.0 PRE-BID SITE VISIT .......................................................................................... 5
5.0 ELECTRICAL SCOPE OF WORK ...................................................................... 6
5.1 Power & Control Cables .................................................................................................................................. 6
5.2 Earthing and Bonding...................................................................................................................................... 7
5.3 Electrical Equipment Site Test ........................................................................................................................ 7
6.0 CIVIL SCOPE OF WORK ................................................................................... 8

6.1 Demolition of Existing Structures ................................................................................................................... 8
6.1.1 The Demolition CONTRACTOR ................................................................................................................ 8
6.2 Construction of New Foundation and Installation of Machine. ..................................................................... 9
6.2.1 The Construction CONTRACTOR ............................................................................................................. 9
7.0 PROCESS DESCRIPTION OF MODIFICATION REQUIREMENTS .................. 9

7.1 Provision of a Fuel gas supply line .................................................................................................................. 9
7.2 Provision of a Utility Air supply line. ............................................................................................................. 10
7.3 Provision of Instrument Air supply line to the New Gas driven Generator. ................................................. 11
7.4 Provision of Fresh Water supply line. ........................................................................................................... 13
7.5 Provision of Closed Drain line. ...................................................................................................................... 13
7.6 Provision of Flare Line, Manual Depressurization Line and Blow Down Line. .............................................. 13
7.6.1 Flare Line: .............................................................................................................................................. 13
7.6.2 Manual Depressurization Line: ............................................................................................................. 13
7.6.3 Blow Down Line: ................................................................................................................................... 13


Page3 of 18
8.0 INSTRUMENTATION SCOPE OF WORK........................................................ 13

9.0 MECHANICAL/PIPING SCOPE OF WORK ..................................................... 16
9.1 Utilities .......................................................................................................................................................... 16
9.2 Engineering Deliverables .............................................................................................................................. 16
9.3 Fuel Gas......................................................................................................................................................... 16
9.4 Instrument Air ............................................................................................................................................... 17
9.5 Drain Header ................................................................................................................................................. 17
9.6 Pressure Relief Devices ................................................................................................................................. 17
9.7 Piping Connections ....................................................................................................................................... 17
10.0 PRE-COMMISSIONING & COMMISSIONING ................................................. 18

11.0 DOCUMENTATION .......................................................................................... 18
12.0 ATTACHMENTS ............................................................................................... 18
1.0 INTRODUCTION
SEPLAT Petroleum Development Company presently operates OML 4, 38 & 41 in the Western Assets besides
other OMLs being operated in the Eastern Asset. SEPLAT’s plan is to aggressively develop the fields in the Land
and Swamp areas available in the above listed OMLs.


Page4 of 18
Oben Power Plant has three (3) gas gensets installed each rated 600 kVA/480 kW; two genset usually run on
duty while one unit on standby to meet the power requirements.
Gas genset, G3, installed during Oben Gas Plant Extension (OGPE) project is highly sensitive to fuel gas quality
compared with the older units, G1 and G2, installed during West African Gas Pipeline (WAGP) project
execution.
To improve overall power availability and eliminate issues associated with Gas genset G3, a new 1.2MVA gas
driven generator with all the necessary accessories shall be installed alongside existing Gas genset G1 and G2 to
cater for entire plant load and new FLB facility. A full detail of CONTRACTOR’s scope of work is as detailed
below.
2.0 OBJECTIVE
The purpose of this document is to define the scope of work for the decommissioning of Gas gen set G3, an
existing 600KVA generator in Oben gas plant and to replace it with a new 1.2MVA gas driven generator. This
scope shall also cover the installation of a 750kVA step-up transformer to supply the new FLB facility. This is to
cater for load requirement of the new FLB and to improve general reliability of power infrastructure in Oben
gas plant. The decommissioning, installation and commissioning activities will involve Electrical, Civil,
Mechanical, Process, Instrumentation and Piping
This scope also covers all necessary material sourcing, installation, testing, delivery, handling, required to hook-
up the Gas generator to the existing 4000A switchgear.
This document is not an exhaustive description of the works to be performed. Contractor shall provide all
necessary documents, procedures, labor, equipment etc. in order to undertake, finalize and commission the
installation.
Installation works shall comply with all relevant international codes and standards applicable.
3.0 HSSE REQUIREMENT

CONTRACTOR shall be required to provide their Personal Protective Equipment (PPE) such as safety boots, hard
hats, coverall etc.… in line with Seplat requirements. CONTRACTOR shall be required to align with Seplat
Permit-To-Work (PTW) system since this installation activity will be carried out in a live plant. All required
documentation such as job hazard analysis, work method statement shall be submitted to Seplat for
review/concurrence prior to commencement of field activities. Upon mobilization to site, CONTRACTOR’s
representatives shall be briefed by SEPLAT HSE representatives on safety requirements.
4.0 PRE-BID SITE VISIT

All prospective bidders must embark on site visit prior to submission of bids to have first-hand understanding of
scope and its requirement to aid bidding. This will be done in company of Seplat representatives and all queries
will be resolved.


Page5 of 18
5.0 ELECTRICAL SCOPE OF WORK

Electrical scope of work shall involve all activities required for decommission of the existing 600kVA gas gen set
G3, cabling, termination, testing, pre-commissioning and commissioning of new 1.2MVA Gas driven generator
and a 750kVA step-up transformer.
In addition, the Electrical CONTRACTOR shall be required to carry out the following activities:
a) Isolation of the existing 600KVA generator incomers breakers on the 4000A switchgear prior to
commencement of work.
b) Disconnection, excavation and removal of existing generator feeder cables and auxiliary cable to the
existing 600KVA generator Gas genset G3.
c) Disconnection of earthing cable connections to the existing generator including equipotential bonding
conductors.
d) Laying of the new feeder cable 3(3 X 1C X 630 sq.mm) + 1C X 630 sq.mm to the new generator. Cable
testing and termination at both ends including installation of control cables and earthing cables.
e) Laying of new feeder cable 3(2 X 1C X 630 sq.mm) + 1C X 630 sq.mm from the 4000A LV switchgear to
750kVA step-up transformer. Cable testing and termination at both ends including installation of earthing
cables.
f) Pre-commissioning and commissioning of the entire electrical installation.
5.1 Power & Control Cables

CONTRACTOR shall be required to install the following cables listed below in line with Seplat approved cable
laying methodology.
a) 3(3 X 1C x 630sq.mm) + 1C X 630 sq.mm armored cable (PVC/SWA/XLPE/Cu) and all required accessories
(glands, lugs, sleeves) etc. quantities are as detailed in electrical bulk MTO connection between the existing
4000A switchgear located in the Electrical room and 750KVA step-up transformer. CONTRACTOR shall
install and terminate this cable at both ends in line with Seplat specifications. (Reference drawing nos. A-
005-L07-00001-001 OBEN Key Single Line Diagram).
b) 3(2 X 1C x 630sq.mm) + 1C X 630 sq.mm armored cable (PVC/SWA/XLPE/Cu) and all required accessories
(glands, lugs, sleeves) etc. quantities are as detailed in electrical bulk MTO connection between the existing
4000A switchgear located in the Electrical room and the new 1.2MVA Gas Generator. CONTRACTOR shall
install and terminate this cable at both ends in line with Seplat specifications. (Reference drawing nos. A-
005-L07-00001-001 OBEN Key Single Line Diagram).


Page6 of 18
c) 7C x 2.5sq.mm armored cable (PVC/SWA/XLPE/Cu) and all required accessories (glands, lugs, sleeves) etc.
quantities are as detailed in electrical bulk MTO between the new 1.2MVA Gas generator and the existing
4000A switchgear for the auxiliary control circuit interconnections.
➢ CONTRACTOR to note that cable joints shall not be permitted except where the route length exceeds
commercially available cable drum lengths. Also, no Teed cable joints shall be used,
5.2 Earthing and Bonding

CONTRACTOR shall ensure adequacy of the existing earthing arrangement. 1C X 150 sq.mm G/Y
PVC earthing conductor shall be used to connect both the new 1.2MVA gas generator and 750kVA
Oben – New FLB step up transformer to the appropriate neutral earthing resistor (NER) as
required.
Equipotential bonding of both generator and step-up transformer shall be carried out using 2(1C x
70 sq.mm) G/Y PVC earthing conductor.
Earthing pit and Neutral earthing resistor connection must comply with the requirement of the
new generator and must conform to the minimum recommended earth resistance for combined
system or single earth pits value of less than 4 Ohms.
5.3 Electrical Equipment Site Test

CONTRACTOR shall provide the necessary test equipment and carry out the required test on all
equipment procured and installed in line with International Standards as approved by Seplat. All
tests shall be witnessed by Seplat. The results of the tests shall be documented and transmitted to
Seplat as part of the handover documentation. The test shall include the following but not limited
to:
• Generator and Transformer Test: An acceptance test shall be done prior to delivery to site
and after installation has been concluded.
• Cable Test: This test shall be done prior to permanent termination of cables in line with
International Standards and Industry best practices.
• Earth Test: The earthing system shall be tested to conform to Seplat approved electrode
resistance values. The earth resistance of the combined system or single earth pit shall not be
greater than 4 Ohms.
Upon completion of all required electrical installations, CONTRACTOR shall ensure full
commissioning of the entire electrical system before handover to Seplat.


Page7 of 18
6.0 CIVIL SCOPE OF WORK

The project phases have been broken down and the CONTRACTOR scope if work has been detailed under
each sub-heading. This is to allow for the possibility of multiple contractors working at different phases of
the project based on the defined contracting strategy.
All CONTRACTORS must carry out site Familiarization / Pre-bid site visits in which all questions pertaining to
any phase of the contract and project at large will be attended to by the accompanying SEPLAT
representative.
As the structure is containerized, the need for maintenance structures including Gantries and laydown
areas are to be to the discretion of the equipment end users and subject to space requirements within the
site.
The dimensions of the foundation are subject to space availability within the site.
6.1 Demolition of Existing Structures

6.1.1 The Demolition CONTRACTOR
1. Any existing structure within the proposed Foundation footprint shall be demolished with the
permission of the CLIENT and a demolition plan; including lifting, relocation and reinstallation
design must be submitted.
2. The CONTRACTOR is responsible for providing access to the Equipment and is responsible for
carting away demolition spoil to a site approved by SEPLAT.
3. The CONTRACTOR must provide a report on the redesign of the supports to relocated elements,
and the design of the new supports and foundations as required.
4. The CONTRACTOR must carry out a site familiarization visit to identify challenges to the execution
of the works, and to understand the site peculiarities including potential hazards and working space
requirements.
5. The CONTRACTOR must allow for the provision of a temporary access road to the existing and
proposed relocation location. If need be, carry out the design of earthworks to facilitate equipment
movement. The CONTRACTOR must allow for the demolition and carting away of minor structures
which would enable access, lifting and repositioning of any structures marked for demolition and
relocation.


Page8 of 18
6.2 Construction of New Foundation and Installation of Machine.

6.2.1 The Construction CONTRACTOR
1. The CONTRACTOR shall carry out the construction of the raft foundation for the equipment and
must ensure that the detail drawings, material specification and the construction scope of work are
adhered to.
2. The CONTRACTOR is to remove the topsoil within the site, blinding the intended area with weak
concrete, bending reinforcement and casting Grade 30 concrete to the Engineers specification.
3. The CONTRACTOR handles carrying out tests on the concrete including the slump test and concrete
cube crushing test.
4. The CONTRACTOR is responsible for the earthworks and other enabling works required for the
installation of the foundation.
5. The CONTRACTOR must ensure that the critical stages of the project including the casting of
concrete, laying of reinforcement and site cleanup should be checked and approved by a SEPLAT
QA/QC representative.
6. Relevant site material tests must adhere to SEPLAT QA/ QC standards and must be submitted for
approval by SEPLAT.
NOTE:
1. Any damage resulting from the installation must be communicated with SEPLAT and would be
at the cost of the CONTRACTOR.
2. Any auxiliary works shall be communicated to, and approved by, a SEPLAT representative.
7.0 PROCESS DESCRIPTION OF MODIFICATION REQUIREMENTS

Contractor shall be required to carried out the installation of the Process engineering design necessary to
achieve the scope of work. These shall include the following:
7.1 Provision of a Fuel gas supply line

Demolition:
A section of the existing 2’’x 150# Carbon Steel fuel gas supply line from the secondary fuel gas system to
Oben NAG Booster Compressor shall be demolished.
(Refer to Figure 1.0 below and P&ID No: GPS-OPE-OBNGP-G04-00204).


Page9 of 18
Demolition & Tie-in Point
Fuel Gas Line
Existing Fuel Gas Supply Line from the Secondary Demolition/Tie-in Section for the Fuel Gas supply
Fuel Gas System to the AG Booster Compressor to the New Gas driven generator.
Tie-in Point shall be on the fuel Gas Supply Line to

the AG Booster Compressor
Figure 1.0 Fuel Gas Supply
Tie-in:
A new 2’’x 150# Carbon Steel fuel gas line shall be connected from the demolished section of the AG
Booster Compressor fuel gas supply line and laid to the location of the New gas engine driven generator. A
shutdown valve shall be located on the line close to the new Generator. Two pressure gauges shall be
provided and located upstream and downstream of the shutdown valve.
(Refer to Figure 1.0 above and P&ID Nos: GPS-OPE-OBNGP-G04-00204/A-002-LO3-0001-001).
7.2 Provision of a Utility Air supply line.

Demolition:
The Flanged point on the existing 3’’x 150# Galvanized Low Temperature Carbon Steel Utility Air supply
headed located close to the Water Bath and Glycol Regeneration Unit shall be demolished.


Page10 of 18
Utility Air Line

Proposed Location for the Generator
Existing Diesel Tank Shall be relocated
Existing Fuel Gas Supply Line from the Secondary Existing Diesel Tank shall be relocated to allow for
Fuel Gas System to the AG Booster Compressor the installation of the New Gas Engine Generator
Figure 2.0 Utility Air Supply
Tie-in:
A new 2’’x 150# Galvanized Low Temperature Carbon Steel Utility Air supply line shall be connected from
the demolished 3’’x 150# Galvanized Low Temperature Carbon Steel Flanged Utility Air supply header and
laid to the location of the New gas engine driven generator. Manual isolation valves shall be provided on
the line.
(Refer to Figure 2.0 above and P&ID Nos: A-002-G04-0001-031/A-002-L03-0001-001).
Note: The above-mentioned tie-in point for the Utility Air supply is a temporary pending the
implementation of the Instrument Air and Utility Air segregation Project, where the Utility Air supply line to
the Generator shall be tied to a new dedicated 4’’x 150# Utility Air Header.
The final tie-in point/location has been marked up on the P&ID (A-002-G04-0001-031-001) for the
Instrument Air and Utility Air segregation Project.
7.3 Provision of Instrument Air supply line to the New Gas driven Generator.
Demolition:


Page11 of 18
The Flanged point on the existing 1’’x 150# Galvanized Low Temperature Carbon Steel Instrument Air
supply headed located at the Generator shield shall be demolished.
Existing 1’’x 150# Flanged Instrument Air Header for Demolition & Tie-in
Figure 3.0 Instrument Air Supply
Tie-in:
A new 2’’x 150# Galvanized Low Temperature Carbon Steel Instrument supply line shall be connected from
the demolished 1’’x 150# Galvanized Low Temperature Carbon Steel Flanged Instrument Air supply header
and laid to the location of the New gas engine driven generator. Manual isolation valves shall be provided
on the lines
(Refer to Figure 3.0 above and P&ID Nos: A-002-G04-0001-031/A-002-L03-0001-001).


Page12 of 18
7.4 Provision of Fresh Water supply line.

A 2’’x 150# Carbon Steel fresh water supply line shall be provided at the new gas driven Generator location.
The new line shall be tied-in to exiting Fresh water header closer to the new Generator location.
The end of the freshwater piping at the new gas driven Generator location, shall be provided with a
coupling for Hose connection
7.5 Provision of Closed Drain line.

A 2’’x 150# Carbon Steel closed drain line shall be provided at the new gas driven Generator location. A 2’’
x 150# Blind Flange shall be provided on the new drain line for connecting the flexible horse drain line from
the generator package.
The new line shall be tied-in to exiting Drain header closer to the new Generator location.
7.6 Provision of Flare Line, Manual Depressurization Line and Blow Down Line.
7.6.1 Flare Line:
A 2’’x 150# Carbon Steel flare line shall be provided at the at the new gas driven Generator location. The
new line shall be tied-in to the exiting flare header closer to the new Generator location.
7.6.2 Manual Depressurization Line:

A 2’’x 150# Carbon Steel manual depressurization line shall be provided on the fuel gas supply line to the
new gas driven Generator. The new line shall be located close to the Generator and shall have Ball and
Globe valves installed. These valves shall be in Normally closed position. Distance between the two valves
shall be maintained between 600 – 1000mm.
The line downstream of the Globe valve shall be 2’’ x 150# Low Temperature Carbon Steel material. It shall
be tied-in to the new flare header to be located close to the new Generator.
7.6.3 Blow Down Line:

A 2’’x 150# Carbon Steel emergency depressurization line shall be provided on the fuel gas supply line to
the new gas driven Generator location. The new line shall be provided with a Blow down valve and tied-in
to the new flare header at the new Generator location.
8.0 INSTRUMENTATION SCOPE OF WORK

The Instrumentation & Control scope of work includes but not be limited to the following;
1. Install main field instruments; Shutdown Valve (70-ESD-002), Blowdown valve (70-BDV-001), Pressure
gauges (70-PG-OO1 & 002), and Emergency Push bottom (70-HS-00) with their complete accessories as
per the attached datasheets. Ensure, the new instruments are calibrated and tested before installation
and Hook up.


Page13 of 18
2. Install and hook up materials such as cable trays, cables and cable accessories; tubing and fittings as per
attached bill of materials. Wire up the instruments to a junction box (JB) and from the JB to the Input /
Output modules of the (SGS AND PCS) CHARMS Panels.
3. Installation of all field instrument devices (ESDV, BDV, PG, and Manual call point), junction boxes and
supports shall be carried out by the contractor according to standard procedures under the supervision
of Seplat Representative.
4. Carryout hot and cold loop test and properly document them.
5. Procure Instrument cables, install/lay same along existing route to identify field junction box and ensure
correct termination as per approved termination drawings/sketch. Tie-in and configuration of all input
signals into Delta V, F&G control panel in the control room via field marshalling (This job shall be carried out
by AOS Orwell).
6. Inspection checks/Test of all instruments and signal cables prior to installation is very important.
7. Liaise with Electrical team for the implementation of generators status indication on main control system.
8. Also, review other requirements with Electrical team to verify all considerably standard monitoring systems
for tie-in into control systems.
9. All internal wiring in the CHARMS panel shall be done by the contractor under the supervision of AOS
DCS expert.
10. The DCS expert shall be involved in the programming and configuration of the field instruments I / O
into the Delta–V DCS system and the workstation.
11. Tubing runs shall also be connected to the instruments accordingly as per the hook up drawing. ½” tubing
may be required to provide air supply from the nearest source to the instruments (shutdown valves and
blowdown valves). Impulse line shall be connected from the piping via double block and bleed valve to the
pressure instrument mounted on an instrument stand.
12. The contractor shall be ready to carry out any other instrumentation works not mentioned here but
necessary for the delivery of this project.


Page14 of 18
Instrumentation Bill of Materials (To be Free Issued by Sepla)
UNIT TOTAL
RATE RATE
S/No Material Description Quantity ($) ($)
1 FIELD INSTRUMENTS
2” x 150# Actuated Shutdown Valve (as per data
1.1 sheet. Tag: 70-ESDV-002)---Fuel Gas ESDV 1
2” x 150# Actuated Blowdown Valve (as per data
1.2 sheet. Tag: 70-BDV-001)---Fuel Gas BDV 1
Pressure Gauge. 5" face, Liquid filled, side entry, 1/2"
1.3 NPTM (0 - 16bar) 2
1.4 Manual Call Point. ( As per datasheet attached) 1
1.5 Restriction orifice Plate (As per datasheet attached) 1
CABLES AND ACCESSORIES

2.1 12x2x2.5 mm² Cable XLPE-MS-PE-SWA-PVC 450M
2.4 1x2x1.5 mm² Cable XLPE-MS-PE-SWA-PVC 300 M
2.5 Cable lugs (fork and pin type) 2 Pks each
2.6 Cable Tyre Wraps L/S
2.7 Cable Shrouds L/S
2.8 Core Markers (cable tags/labels) L/S
3 CABLE GLANDS
M20 Stainless Steel Compressible cable gland 25 Pcs
3.1 (Eexd)
3.2 M40 Stainless Steel (Eexd) 6 Pcs
4 JUNCTION BOX
450mm x 600mm Junction Box (Stainless Steel 1
4.1 Eex(i) or Eex(d)) with terminals numbered.
5 CABLE TRAYS AND ACCESSORIES

Heavy gauge galvanized steel cable tray, 100mm 10 Lengths
5.1 width c/w cover 3m x100mmx50mm
6 TUBING/FITTINGS
6.1 1/2"OD Tubing 0.065"
SEP-OPE-OBNG1-SC03-00018 5 Lengths
SoW For Installation of Gas Engine
6.2 3/8" OD Tubing 0.065" 15 Lengths
Page15 of 18
9.0 MECHANICAL/PIPING SCOPE OF WORK
The CONTRACTOR shall have overall responsibility for the co-ordination with their sub-Contractors, and for the
proper execution of any accessory item assembly, testing, delivery and any other service defined herein.
9.1 Utilities
The new generator set will be installed adjacent to existing Power Plant (TBC) and will be integrated into
the existing facilities. The Contractor will investigate the requirements for integrating the gen set with the
existing utilities. The scope of the integration will include:
• A new 2’’x 150# carbon steel fuel gas line to the generator’s flanged inlet. Inlet gas line shall be as per
generators OEM requirements.
• A new 2’’x 150# galvanized low temperature carbon steel utility air for motor starter.
• 2’’x 150# carbon steel fresh water supply line for hose connection.
• 2’’x 150# carbon steel closed drain line to the existing header.
• 2” x 150# carbon steel flare line, manual depressurization and blow down line.
9.2 Engineering Deliverables

The following relevant Piping/Mechanical engineering deliverables will be provided by COMPANY to the
CONTRACTOR:
• Mechanical Layout
• Piping Isometric drawings
• Bulk MTO
• Pipe support drawings.
9.3 Fuel Gas
The new gen set will have a dedicated fuel gas system. Key components of the system shall have
redundancy. A new 2’’x 150# Carbon Steel fuel gas line shall be connected from the AG Booster Compressor
fuel gas supply line and laid to the location of the new gas engine generator.
Fuel Gas will be fed as per below:

• Operating Pressure (min / max): 8.7 barg / 16.5 barg
• Design Pressure: 83.0 barg
• Operating Temperature: 35°C (Ambient)
• Design Temperature (min / max): -20 / 100°C
• Molecular weight (g/mol): 18.37


Page16 of 18
• Lower Heating Value (Btu/scf): 994.56

• High Heating Value (Btu.scf): 1103.23
• Wobbe Index (Btu/scf/MJm-3: 1248.849 / 46.773
9.4 Instrument Air
The new gen set will be sharing instrument air system with the existing generators. Capacity of the existing
instrument air (2x 100%) is considered adequate for both the new and existing users. A new 2’’x 150#
Galvanized Low Temperature Carbon Steel Instrument supply line shall be connected from the demolished
1’’x 150# Galvanized Low Temperature Carbon Steel Flanged.
9.5 Drain Header
The new generator drain will be connected to the saver pit via existing open drain header. A 2’’ x 150# Blind
Flange shall be provided on the new drain line for connecting the flexible horse drain line from the
generator package. The new line shall be tied-in to exiting Drain header closer to the new Generator
location.
9.6 Pressure Relief Devices

The Generator Supplier shall be responsible for pressure relief arrangements within his package. All relief
devices shall be designed to protect the subject equipment from overpressure under all foreseen
circumstances. All vents shall be grouped together to provide a single common vent connection terminating
at the package edge.
9.7 Piping Connections

• Piping outside of the generator package shall be welded or flanged and designed, fabricated and tested
according to ASME B31.3.
• All piping terminal points at the package edge shall be provided with flanges according ASME B16.5 up
to and including 24” NB. All gaskets shall be non-asbestos. The finish of raised-face flanges at the
terminal points shall be smooth finish 125 AARH in accordance with ASME B.46.1.
• Screwed connections shall not be used, unless unavoidable. Where used, screwed connections shall
seal on a gasket face not on threads. The thread form shall conform to ASME B1.20.1.
• The Generator Supplier shall be responsible for all piping within the generator package and shall be
adequately supported, such that excessive loads are not imposed on equipment. Supports shall ensure
that the piping is not damaged by vibration and/or external loads.


Page17 of 18
10.0 PRE-COMMISSIONING & COMMISSIONING

Upon completion of all required electrical installations, CONTRACTOR shall be required to carry out pre-
commissioning and commissioning activities for the new 1.2MVA gas generator, feeder cables, control
cables and earthing installations and all associated installation ensuring full functionality of the system.
Upon successful commissioning, CONTRACTOR shall provide the required support during acceptance test
run of the entire installation prior to hand over the installation to Seplat for continued operation.
11.0 DOCUMENTATION
CONTRACTOR shall be required to provide the following:
• As-built piping drawings, instrumentation cable route and termination drawings and electrical drawings
both native and pdf copies (two sets each).
• All NDT and pressure test results
• Pre-commissioning and commissioning reports as necessary.
• All test results (power & control cables, earthing, generator, etc...)
• Test equipment with up-to-date calibration certificates.
12.0 ATTACHMENTS
• Electrical Bulk MTO.
• Overall Key Single Line drawing.


Page18 of 18

Sow For Installation of 1.2mva Gas Driven Generator at Oben Gas Plant - A01

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Seplat Petroleum Development Company

Security Classification: Restricted

OBEN GAS PLANT

Rev Date Description Issued by Checked by Approved by

A01 03-07-2019 ISSUED FOR APPROVAL V.Ani C.Akemi O. Ogbuiyi

R01 22-05-2019 ISSUED FOR REVIEW V.Ani C.Akemi O. Ogbuiyi

ADDITIONAL APPROVAL / REVISION HISTORY TABLE

Party Name Sign Date

Revision No. Date of issue Reason for change

SEP-OPE-OBNG1-SC03-00018 SoW For Installation of Gas Engine

This Document is Controlled Electronically and Uncontrolled if Printed

1.0 INTRODUCTION ................................................................................................ 4

5.2 Earthing and Bonding...................................................................................................................................... 7

5.3 Electrical Equipment Site Test ........................................................................................................................ 7

6.0 CIVIL SCOPE OF WORK ................................................................................... 8

6.1.1 The Demolition CONTRACTOR ................................................................................................................ 8

6.2 Construction of New Foundation and Installation of Machine. ..................................................................... 9

6.2.1 The Construction CONTRACTOR ............................................................................................................. 9

7.0 PROCESS DESCRIPTION OF MODIFICATION REQUIREMENTS .................. 9

7.2 Provision of a Utility Air supply line. ............................................................................................................. 10

7.4 Provision of Fresh Water supply line. ........................................................................................................... 13

7.5 Provision of Closed Drain line. ...................................................................................................................... 13

7.6.1 Flare Line: .............................................................................................................................................. 13

7.6.2 Manual Depressurization Line: ............................................................................................................. 13

7.6.3 Blow Down Line: ................................................................................................................................... 13

SEP-OPE-OBNG1-SC03-00018 SoW For Installation of Gas Engine

This Document is Controlled Electronically and Uncontrolled if Printed

8.0 INSTRUMENTATION SCOPE OF WORK........................................................ 13

9.2 Engineering Deliverables .............................................................................................................................. 16

9.3 Fuel Gas......................................................................................................................................................... 16

9.4 Instrument Air ............................................................................................................................................... 17

9.5 Drain Header ................................................................................................................................................. 17

9.6 Pressure Relief Devices ................................................................................................................................. 17

9.7 Piping Connections ....................................................................................................................................... 17

10.0 PRE-COMMISSIONING & COMMISSIONING ................................................. 18

SEP-OPE-OBNG1-SC03-00018 SoW For Installation of Gas Engine

This Document is Controlled Electronically and Uncontrolled if Printed

3.0 HSSE REQUIREMENT

4.0 PRE-BID SITE VISIT

SEP-OPE-OBNG1-SC03-00018 SoW For Installation of Gas Engine

This Document is Controlled Electronically and Uncontrolled if Printed

5.0 ELECTRICAL SCOPE OF WORK

5.1 Power & Control Cables

SEP-OPE-OBNG1-SC03-00018 SoW For Installation of Gas Engine

This Document is Controlled Electronically and Uncontrolled if Printed

5.2 Earthing and Bonding

5.3 Electrical Equipment Site Test

SEP-OPE-OBNG1-SC03-00018 SoW For Installation of Gas Engine

This Document is Controlled Electronically and Uncontrolled if Printed

6.0 CIVIL SCOPE OF WORK

6.1 Demolition of Existing Structures

SEP-OPE-OBNG1-SC03-00018 SoW For Installation of Gas Engine

This Document is Controlled Electronically and Uncontrolled if Printed

6.2 Construction of New Foundation and Installation of Machine.

7.0 PROCESS DESCRIPTION OF MODIFICATION REQUIREMENTS

7.1 Provision of a Fuel gas supply line

(Refer to Figure 1.0 below and P&ID No: GPS-OPE-OBNGP-G04-00204).

SEP-OPE-OBNG1-SC03-00018 SoW For Installation of Gas Engine

This Document is Controlled Electronically and Uncontrolled if Printed

Demolition & Tie-in Point

Fuel Gas Line

Tie-in Point shall be on the fuel Gas Supply Line to

Figure 1.0 Fuel Gas Supply