Operation Manual: Lipstick Moulding Machine With Accessories Mod. LIPFIL-3AL-1

OPERATION MANUAL
LIPSTICK MOULDING
MACHINE WITH ACCESSORIES
Mod. LIPFIL-3AL-1
Customer : POLYACER
Order No. : POLYACER04
Manual code./Serial No. : WJPOLYACER04-Ⅱ
Date : March. 2009
(주)우정테크 (WOOJUNG TECH Co.,Ltd)

Address : #224-1, Samjung-dong, Ojung-ku, Bucheon-shi, Kyunggi-do,
421-809, Korea. (경기도 부천시 오정구 삼정동 224-1)
Tel No. : (032) 684-5497/8
Fax No. : (032) 684-5499
E-mail : wjtc@unitel.co.kr
wjtc@woojungtech.co.kr
internet : www.woojungtech.co.kr
- 1 -
INDEX
CHAPTER 1. MACHINE INSTALLATION
CHAPTER 2. MACHINE CONSTRUCTION

& ITS FUNCTION
CHAPTER 3. OPERATION PANEL
CHAPTER 4. OPERATION
CHAPTER 5. Lay-Out
CHAPTER 6. Pneumatic diagram
CHAPTER 7. Electric diagram
CHAPTER 8. PLC Program
CHAPTER 9. Parts manual
※ This manual provides the informations necessary for correct use of Woojung's
machine .
- 2 -
CHAPTER 1. MACHINE INSTALLATION
1.1 Installation
The machine should be installed in flat place.
1.2 Power connection :
1.2.1 380V, 50Hz, 3PH + Ground
1.2.2 Total electric power : about 25kw
Vessel Tank: 1.0kw * 2 * 2tank
Nozzle Heater: 0.2kw * 2
Doser Heater: 1kw * 2
Circulation Pump: 0.14kw * 2
Mould pre-heater (Plate): 1kw * 2
Mould pre-heater (Hot Air): 3.7kw
Re-heater: 3.7kw
Filling servo-motor: 0.2kw
Releasing servo-motor: 0.4kw
Mould up/down: 0.2kw
Conveyor : 0.09kw * 3
Cooling device : 4.4kw(3HP*2setes)
Electrical control : 1kw
Etc : 3kw
1.3 3 Air Supply
4㎏f/㎠ (0.4 MPa) ~ 6㎏f/㎠ (0.6 MPa)
Air Consumption : 5ℓ/min
1.4 Machine demension
8583(L)x2105(W)x2217(H)
- 3 -
CHAPTER 2. MACHINE CONSTRUCTION & ITS FUNCTION
2.1 Mould input position (Pre heating inlet pusher)
This position is start-point of mould

moving and mould is moved to conveyor.
2.2 Mould pre-heater (Heating plate & hot air)
Pre-heater blows hot air through nozzle

into mould and makes warm of mould
inside.
This is to prevent air on the end of
lipstick in the process of filling.
You can control the height of outlet-point

by controlling of indicating gear.
▪ The location of indicating gear

: Located under mould pre-heater board.
Under the lower part, open the cover and
you can find indicating gear, its knob and
gauge.
And you can control pre-heating time on

OP panel.
- 4 -
2.3 Filling device
This device is to fill lipstick material and

moves up and down.
▪ There are two way to fill material.
One is diving-way, the other is up-way.
But there is no any standard to decide
diving-way or up-way.
Depending on shape of lipstick or
ingredient of material, you can decide the
way.
Please try first with both way and you can
find moderate way.
It has dosing unit moved by servo motor.
And it’s easy to control filling volume on
OP panel.
2.4 Re-heating device & 1st COOLING DEVICE
▪ After filling out and material of lipstick

becomes hard, material shrink from hot
air cause lipstick has pin hole on the top.
Post heating-device makes the upper
part of material hot and removes the pin
hole.
▪ Post heating-device can be moved
forward or backward depending on
condition of material-hardness.
You can control the time of post heating
on OP panel.
If pin hole is not removed, please make
longer post heating time.
st
▪ On the lower part, there are 1 cooling
part and mould transfer-device.
Cooling part is to cool down filled
material in mould and cool-water is run
through cooling board.
Mould transfer-device moves mould
forward one by one.
You can control shifting time of
transfer-device on OP panel.
- 5 -
2.5 2nd COOLING DEVICE
This device is to cool down filled

material in mould also.
st
1 cooling part gets cool by cool-water
nd
way only, but 2 cooling part gets cool
down by both cool-water way and
cool-air way
This part also has mould transfer-device

that moves mould forward one by one.

transfer-device on OP panel
7. 3rd COOLING DEVICE & MOULD PUSHER
This part consists of 3rd cooling device

and mould pusher.
3rd cooling device also cools down by
both cool-air way and cool-water way.
Transfer-device moves mould forward
one by one.
transfer-device on OP panel
On OP panel, you can control the

shifting time of 1st, 2nd and 3rd
cooling device.
Mould is transferred by pusher cylinder

plate and moved toward ejecting
device.
- 6 -
8. BULK CHECKING DEVICE
Checking the lipstick bulk

In the absence of bulk, not work cover
opening device, releasing device and
cover opening device.
9. COVER OPENNING DEVICE
rd
Mould is transferred from 3 cooling
device to here. Cover of mould is lifting
up by cover-picker.
At the same time picker blows down into
the hole of cover, to prevent lifting up
lipstick.
With cover of mould being opened,
cover of mould and holder are transferred
to ejecting device.
- 7 -
10. EJECTING & VACUUM SYSTEM
This device is to take out filled lipstick

and put it into lipstick container.
With cover of mould being open, and

mould wait for lipstick holder coming
down to its position.
When lipstick came to its position,
releasing picker moves down, with picks
up lipstick container
And with picking up lipstick container,
it turns, moves back and goes down to
insert lipstick.
And then container pusher goes down

and pushes bottom of lipstick container,
at the same time, through hole of holder,
vacuum pipe holds rubber-mould
to help lipstick material being taken out.
With lipstick being inserted in

container, releasing picker goes up,
moves forward and releases container of
lipstick into holder.
Lipstick inserting position is one of

important point.
Please control the height of cylinder in

correct and fix.
And on screen menu, you can decide the

releasing times that air blow and vacuum.
After container of lipstick is moved from
mould to holder, cover of mould is moved
to cover closing process and combined.
- 8 -
11. COVER CLOSING DEVICE
If non-ejected mould is sensed, machine

is on temporary pause.
Then please take out the mould and its
cover
And if rubber–mould exchanging is in

need, take out lipstick mould and change
the rubber-mould.
And push the confirm button after
finishing that exchanging or take it out.
12. INSPECTION
Lipstick holder is transferred toward

screw down device.
This device holds lipstick holder for a

while and screws down the upper part of
lipstick container.
- 9 -
13. SCREW DOWN DEVICE
Lipstick holder is transferred toward

screw down device.
This device holds lipstick holder for a

while and screws down the upper part of
lipstick container.
- 10 -
14. PORTABLE VESSEL
This vessel device is portable
And it has one vessels.
Vessel has its function as
following on vessel tank.
- HEAT ON/OFF
- AGITATOR ON/OFF
- AGITATOR SPEED VOLUME
- VESSEL COVER CONTROAL
UP/DOWN
- TIMER
- MOTORIZED VESSEL UP/DOWN
So you can control them independently.
These vessels are made with treble.
The inside tube is filled with water.
You can boil the water with connected
heater on vessel.
Hot water is to melt solid material and to
keep temp of material hot in vessel.
You can control the temp of heater with
T.I.C on OP
The outside tube is filled with insulation.

The insulation is to keep the material hot
and to protect worker from burn
Vessel has PT sensor, located in the

middle of both boiler, which senses temp
of vessel. That means boiler works until
PT sensor senses temp of vessel.
(Regarding of how to set PID and use ,

please refer to attached manual)
- 11 -
▶ HOW TO COMBINE VESSEL TO MACHINE ◀
Independently, you can operate each vessel and set the timer of each vessel.
Vessel device are portable. So you can operate vessel device in different place separately. After
material
in vessel is melted moderately, please combine vessel to machine as following order.
1. After controlling the height of vessel on vessel tank-device, please bring to vessel device close to
filling device part.
2. Please make outlet of vessel with material-intake on filling device vertically.
3. Unscrew bolt on vessel tank-device.
4. Lock outlet of vessel and material-intake with clamp in tight.
5. Pull out MS female connector off vessel-tank and connect MS male connector with MS female
connector on vessel tank.

6. Turn button valve in vertical.
7. Move out vessel-tank.
After moving vessel to machine, you can control vessel on OP panel

And when you move vessel device or vessel, please be careful. Vessel is very hot !!
- 12 -
15. COOLING AIR CONTROL & CHILLER CONTROL
▪ Cool Air Control

You can control the temperature of 2nd
cooling device and 3rd cooling device
regarding of cooling air.
▪ Chiller Control
You can control the temperature of 1st
cooling device, 2nd cooling device and 3rd
cooling device regarding of cooling way.
1st cooling device is cool down by
cool-water way only but 2nd cooling
device and 3rd cooling device is cool
down by both cool-water way and
cool-air way.
▪ TEMPERATURE CONTROL
-▲: temperature goes up
-▼: temperature goes down
- SET: show you the current temp
push – show you target temp
▪ DEFROST TIME
- You can decide how long defrost last.
▪ POWER
- Electronic power on/off
▪ START
▪ BUZZER OFF
- Buzzer don’t work
▪ DEFROST START
- Defrost starts to work
▪ WATER GAUGE
- shows you water volume
▪ SUCTION PRESSURE GAUGE
- shows suction pressure
▪ DISCHARGE PRESSURE GAUGE
- shows discharge pressure
- 13 -
CHAPTER 3. OPERATION PANEL
3.1 STRUCTURE OF PANEL
Machine
Power ON/OFF switch
MANU/AUTO switch
Auto-working start button

Origin On/Off switch (combined button for washing
starting also)
Auto-working stop
button
Reset button
(combined button for
washing stop also)
Buzzer Emergency stop button
- 14 -
# 1 Conveyor speed # 2 Conveyor speed
controller controller
# 3 Conveyor speed
Glitter speed controller
controller
Doser heat temp

controller, Screw down speed controller
(please refer to manual)
Pre heat temp controller Pre hot air indicator

(please refer to manual) (please refer to manual)
Vessel heat temp controller

Re hot air indicator (Regarding of how to use
(please refer to manual) and how to set PID,
please refer to manual)
- 15 -
CHAPTER 4. OPERATION
4.1 HOW TO OPERATE BY MANUAL/AUTO
4.1.1 How to operate by hand
Step Description
Auto operation stop Push “Stop” button
Auto operation stop

Auto operation lamp goes on and off, waiting until the lamp is on and off
complete
Manual mode Switch to Manual mode
Manual select screen Push “MENU” button ▶ move to Manual select screen
4.1.2 How to operate by auto
Step Description
After switch to “Auto” mode, if lamp of start button (green button) is not on
and off, it means initialization is not completed.
Machine initialization Then please check there are any problems. And after removing the problem,
please switch to Manual mode.
If initialization t is not completed, initialization screen will be pop up.
Machine initialization
Initialization screen is disappeared.
completed
Auto mode Switch to Auto mode
Auto running start When lamp of start button (green button) is on and off, push start button.
- 16 -
4.2 MONITORING SYSTEM (Introduction of each screen / How to set)
4.2.1 .Logo
- 17 -
4.2.2 Observation
Index Description Index Description
You can control language

Display the condition
with to button
of machine
LANGUAGE+,LANGUAGE-
Display filling-way, set by

operator.
Product Counter
Set on PARAMETER MENU
- DIVING WAY/UP-WAY
- 18 -
Pre heat time Silicon spary time
Delay time of mould diving, set

Release ungrip time
by operator.
Re heat time cooling time
Air shot-cover open time pre heat plate time
Air shot time vacuum(release)time
Screw down time
- 19 -
4.2.3 Manu setting
Moving to manual operation for

air-preheating, Moving to manual operation
plate-preheating and silicone for filling part.
spraying.
Moving to manual operation for Moving to manual operation for

st
1 cooling. 2nd cooling.
Moving to manual operation for Moving to manual operation

rd
3 cooling. for cover opening.
Moving to manual operation for Moving to manual operation for

releasing part #1. releasing part #2.
Moving to manual operation Moving to manual operation for

for cover closing part. screw .
Moving to manual operation Moving to manual operation for

for conveyor motor. flushing .
- 20 -
Moving to time-setting screen. Moving to heater screen.
Moving to heater and cooling

Moving to screen for products
a ir/chill erpow er-su pplying
ID modification/input.
screen.
Movinto using Moving to parameter-set

non-using-set screen. screen.
Moving to #1 servo motor-set Moving to #2 servo motor-set

screen. screen.
Moving to #3 servo motor-set Moving to #4 servo motor-set

screen. screen.
- 21 -
4.2.4 Pre-heating part screen
Inlet pusher button Inlet pusher button

for backward for forward
Outlet pusher button Outlet pusher button

plate down button plate up button
plate backward button plate forward button
Heat-air down button Heat-air up button
Silicon spray off button Silicon spray on button
Silicon suction off button Silicon suction on button
- 22 -
HOT AIR BLOW PIPE
INLET PUSHER FWD

PLATE FWD
PLATE
PLATE BWD
INLET PUSHER BWD
INLET PUSHER
LOADING & COVER SENSOR
HOT AIR BLOWER
TEMPERATURE SENSOR [PT]
PLATE BWD SENSOR

PLATE FWD SENSOR
EXIT PUSHER
EXIT PUSHER BWD

EXIT PUSHER FWD
- 23 -
HOT AIR BLOWER UP SENSOR
HOT AIR BLOW CYLINDER

HOT AIR BLOWER DOWN SENSOR
HEIGHT REGULATOR OF HOT AIR BLOWER
- 24 -
4.2.5 Filling part screen
Inlet stopper button Inlet stopper button

Loading stopper button Loading stopper button

Servo#3( mould ) down button Servo#3 button up button
Nozzle plate backward button Nozzle plate forward button
Valve open button Valve close button
Servo#1( filling ) start button Servo#1( filling )forward button
Servo#1( filling )intake button
- 25 -
AGITATOR
VESSEL COVER
INJECTION BOWL [WATER]
VESSEL
CONNECTOR FOR INTERFACE BETWEEN

VESSEL AND MAIN CONTROL PANEL
HEATER [DOUBLE]
GLITTER MOTOR
DOSER
VALVE
DOSER
NOZZLE HEATER [DOUBLE]

TEMPERATURE SENSOR [CA]
NOZZLE [6 PIECES]
INLET STOPPER
MOULD UP/DOWN
LOADING STOPPER
FULL SENSOR
- 26 -
VALVE CLOSE SENSOR
VALVE OPEN SENSOR
ORIGIN SENSOR [SERVO MOTOR 1]

FORWARD LIMIT SENSOR [SERVO MOTOR 1]
BACKWARD LIMIT SENSOR [SERVO MOTOR 1]

LOADING SENSOR
INLET STOPPER
LOADING STOPPER
UPPER LIMIT SENSOR [SERVO MOTOR 3]

LOWER LIMIT SENSOR [SERVO MOTOR 3]
SERVO MOTOR 3 [MOULD UP/DOWN]
- 27 -
st
4.2.6 1 cooling screen


- 28 -
HOT AIR BLOWER [POST HEATING]
INLET PUSHER FWD

INLET PUSHER BWD
INLET PUSHER
LOADING SENSOR
UP SENSOR [HOT AIR BLOWER]

HOT AIR BLOWER
DOWN SENSOR [HOT AIR BLOWER]
COOLING PLATE
BACKWARD SENSOR [COOLING PLATE]

FORWARD SENSOR [COOLING PLATE]
EXIT SENSOR
EXIT PUSHER
BACKWARD SENSOR [EXIT PUSHER]
FORWARD SENSOR [EXIT PUSHER
- 29 -
nd
4.2.7 2 cooling screen

- 30 -
EXIT PUSHER
#1 CONVEYOR
LOADING SENSOR [EXIT]
UP SENSOR [COOLING PLATE]
DOWN SENSOR [COOLING PLATE]
COOLING AIR PIPES
LOADING SENSOR [ENTRANCE]
- 31 -
rd
4.2.8 3 cooling plate

Filling detect down Filling detect up
- 32 -
EXIT PUSHER
FORWARD [EXIT PUSHER]
BACKWARD [EXIT PUSHER]

UP SENSOR [COOLING PLATE]
DOWN SENSOR [COOLING PLATE]
- 33 -
4.2.9 cover opening screen


- 34 -
UP/DOWN CYLINDER [P&P]
UP SENSOR
UP/DOWN CYLINDER [AIR BLOW]
OPEN/CLOSE [P&P]
PIPES [AIR BLOW]

OPTIC FIBER [LIPSTIC COUNTER]
LOADING SENSOR
UP/DOWN CYLINDER
UP SENSOR
BACKWARD
FWD/BWD CYLINDER
FORWARD
- 35 -
4.2.10 Release #1 screen


Inlet Pusher button Inlet Pusher button

Vacuum down button Vacuum up button
Air shot stop button Air shot start button
Vacuum stop button Vacuum on button
Vacuum eject off button Vacuum eject on button
- 36 -
4.2.11 Release #2 screen
Container Pusher down button Container Pusher up button
Pick & Place open button Pick & Place close button
Pick & Place return button Pick & Place turn button
Pick & Place backward button Pick & Place forward button
Servo#2(release) Servo#2(release)
ready button Pick & up button
Servo#2(release)
Mould transfer down button
release button
Mould transfer backward

Mould transfer up button
button
Mould transfer forward

button
- 37 -
OPTIC FIBER [CONTAINER COUNT]
#2 CONVEYOR
INLET PUSHER
FORWARD [INLET PUSHER]
BACKWARD [INLET PUSHER]
#3 CONVEYOR MOTOR
- 38 -
SERVO MOTOR 3 [RELEASING]
REVERSE LIMIT
SENSOR [SERVO MOTOR 3]

FORWARD LIMIT SENSOR[SERVO MOTOR3]
UP SENSOR [CONTAINER PUSHER]

CONTAINER PUSHER
OPEN/CLOSE [RELEASING P&P]
TURN/RETURN [RELEASING P&P]
OPTIC FIBER [LIPSTIC DETECTOR]
LOADING SENSOR [MOULD]

LOADING SENSOR [CONTAINER]
INLET STOPPER
LOADING STOPPER
- 39 -
4.1.12 Cover close screen


- 40 -
UP/DOWN CYLINDER
UP SENSOR
OPEN/CLOSE [P&P]
UP/DOWN CYLINDER [P&P]
FORWARD SENSOR
FWD/BWD CYLINDER
BACKWARD SENSOR
- 41 -
4.2.13 Screw part screen


Clamp open button clamp close button
Roller button Roller button

Return pusher button return pusher button

- 42 -
SCREW MOTOR
ROLLER
CLAMP
INLET STOPPER
- 43 -
4.2.14 Motor
#1 Conveyor stop button #1 Conveyor run button
Screw motor stop button Screw motor run button
- 44 -
4.2.15 Flushing
Flushing ready button Flushing start button
Flushing stop button Nozzle plate forward button
Filling uae button Agitator motor button
- 45 -
4.2.16 Time set screen
Pre heat time display Release ungrip time display
Silicon spary time display diving delay time display
Re heat time display Cooling time display
Air shot - cover open time Pre heat time
Air shot time display Vacuum time display
Screw down time display
- 46 -
4.2.17 Heater & Cooling screen
Pre-heat plate button Doser heater button
Nozzle heat plate button Glitter motor button
- 47 -
PRE-HEATING PLATE
GLITTER MOTOR
DOSER
NOZZLE PLATE HEATER
- 48 -
AGITATION MOTOR
VESSEL HEATER
GLITTER MOTOR
DOSER
WATER TANK
CIRCULATION PUMP
DOSER HEATER [DOUBLE]
- 49 -
COOLING AIR OP
CHILLER OP
- 50 -
4.2.18 Skip screen
Pre heat skip button Silicon skip button
Filling skip button Re-heat skip button
Releasing skip button Detect for bulk button
Safety door skip button Cover open skip button
Lipstick count skip button Container count skip button
Buzzer skip button screw down skip button
- 51 -
PRE-HEATING HOT AIR BLOW [USE OR NOT]
FILLING [USE OR NOT]

USE: FILLING PART WORK
SKIP: MOULD LOADING, GO TO NEXT STATION
RE-HEATING HOT AIR [USE OR NOT]
- 52 -
COVER CLOSE [USE OR NOT]
COVER OPEN [USE OR NOT]
RELEASING [USE OR NOT]
SCREW PART [USE OR NOT]
SCREW CLAMP [USE OR NOT]
#1 LIPSTIC COUNTER [USE OR NOT]
COUNTAINER COUNTER [USE OR NOT]
- 53 -
4.2.19 Parameter
Filling type display Silicon spary display
Mould option for release

The number of filling display
display
Down order of release display lipstick type display
- 54 -
4.2.20 Servo motor #1 filling screen
Present value display Ready position display
Filling volume display Slow down posi display
Intake volume display Flushing volume display
Error wiring display Jog speed display
- 55 -
ORIGIN POSITION
FWD POSITION
FLUSHING [MAXIMUM LENGTH]
- 56 -
4.2.21 Servo motor #2 Release screen
Up position display Pick-up position display
Release slow down speed

Release position display
display
Container drop display Release slow up speed display
- 57 -
UP POSITION [READY POSITION]
RELEASE POSITION
PICK UP POSITION
- 58 -
4.2.22 Servo motor #3 filling mould up/down screen
Down position display up(diving mode) display
Up(up mode) display Jog speed display
Error wiring display
- 59 -
UP POSITION
[POSITION WILL BE CHANGE AUTOMATICALLY
AS SET THE PARAMETER, DIVING OR UP MODE]
DOWN POSITION [READY POSITION]
- 60 -
4.2.23 Servo motor #4 filling mould up/down screen
Pock-up position display Release position display
- 61 -
4.2.23 Error alarm and history screen
* Display the machine error

4.3 TROUBLE SHOOTING
4.3.1 MAIN ERROR
CONTENTS OF ERROR EXPLANATION OF ERROR

1. Emergency stop button pushed
2. Check disconnection of emergency stop button
EMERGENCY STOP BUTTON PUSHED
3. Check making clear machine error
: turn emergency button and reset
1. Air pressure is lower

AIR PRESSURE LOW
2. Check air supplying valve and gauge
1. On condition of “DOOR USE”, left door is open

DOOR OPENED ON THE LEFT SIDE
2. Close the door or set as “DOOR NON-USE”
1. On condition of “DOOR USE”, right door is open

DOOR OPENED ON THE RIGHT SIDE
- 62 -
4.3.2 PRE-HEATING PART ERROR
1.Forward sensor or backward one is not sensed.

INLET PUSHER ERROR OF
2.Check physical interference
THE PRE-HEATING PART
3.In case of physical interference, please make clear by hand

4.Check #1 conveyor motor
HOT AIR CYLINDER ERROR OF it should work on auto mode in correct.
THE PRE-HEATING PART 5.Check if the speed of #1 conveyor motor is right.
It should be set in normal.
6.Check if there is mould more than 1 between filling part and
exit pusher part
If there are more than 1, physical interference occurs
1.Forward sensor or backward is not sensed.

EXIT PUSHER ERROR OF
4.#1 conveyor motor should be run on auto-running.
5.#1 conveyor motor should have appropriate speed.
6.If there is mould more than two between filling part and exit
pusher it bring physical interference.
1.Up/down sensor is not sensed.

2.Check physical interference in up/down position
PLATE UP/DOWN ERROR OF 3.In case of physical interference, please make clear by hand
THE PRE-HEATING PART 4.With pre-heating board being up, heater cylinder goes
down ?
It is normal that heater cylinder is in upper position.

PLATE FWD/BWD ERROR OF
4.With being forward, exit pusher is backward ?
It is normal that exit pusher is in rear position.
1.Loading mould on pre-heating part don’t have cover.

2.Take out the mould or put cover on
MOULD HAS UNCOVERED ON
3.There are mould and cover all ?
PRE-HEATING PART
If there are mould and cover, please check sensed distance
of sensor and if the sensor is normal.
- 63 -
4.3.3 FILLING PART ERROR
1.Sensor for opening and closing don’t work

2.Check physical interference around valve
VALVE OPEN/CLOSE ERROR OF THE
FILLING PART
4.On manual, opening/closing is smooth ?
- If valve works in correct, please check sensor.
1.Servo motor drive and controller have problem

2.Check physical interference of servo motor
3.If driver has problem, should be reset on driver.
4.Controller has problem, push error reset button.
#1 SERVO MOTOR(FILLING) ERROR
5.Check error code of servo driver and controller
- You can check error code of driver on driver
- You can check error code of controller on touch
screen of SV1 servo motor set.

#3 SERVO MOTOR(MOULD 3.In case of physical interference, please make clear by hand
UP/DOWN) ERROR 4.When mould goes up, nozzle goes back ? .
It is normal that heater cylinder is in rear position
5.When mould goes down, any obstacle should not be there.
- 64 -
st
4.3.4 1 COOLING PART ERROR

INLET PUSHER ERROR OF THE 1ST
COOLING
4.When inlet pusher goes forward, cooling plate goes up ?
It is normal that cooling plate is downward

HOT AIR UP/DOWN ERROR OF THE
1ST COOLING

st st
4.When 1 pusher goes forward, 1 cooling plate is forward ?
EXIT PUSHER ERROR OF THE 1ST It is normal that cooling plate is downward and backward
st nd
COOLING 5.When 1 pusher goes forward, 2 cooling plate is upward ?
It is normal that cooling plate is forward or downward
st
6.When 1 exit pusher is forward, there is mould more than
one in fore-position ?
It is normal that there is one only

PLATE UP/DOWN ERROR OF THE 1ST 3.In case of physical interference, please make clear by hand
st st
COOLING 4.When 1 cooling plate goes forward or backward, 1 exit
nd
pusher and 2 exit pusher is backward ?
It is normal that cooling plate is backward

PLATE FWD/BWD ERROR OF THE 3.In case of physical interference, please make clear by hand
st
1ST COOLING 4.When 1 cooling plate goes forward, there is mould on exit
part ?
Should not be there
- 65 -
nd
4.3.5 2 COOLING PART ERROR
1.Upward sensor or downward one is not sensed.

PLATE UP/DOWN ERROR OF THE 2ND
COOLING st
4.When 1 exit pusher is in backward position ?
It is normal that cooling plate is in backward

PLATE FWD/BWD ERROR OF THE 2ND nd
4.2 exit pusher is in backward ?
COOLING
It is normal that exit pusher is in backward
5.There is mould more than one on exit part ?
Should not be there

EXIT PUSHER OF THE 2ND COOLING 3.In case of physical interference, please make clear by hand
nd rd
4.2 3 cooling plate are in downward ?
It is normal that there are in downward
- 66 -
4.3.6 3rd COOLING PART ERROR

PLATE FWD/BWD ERROR OF THE 3RD rd
4.3 exit pusher is in backward ?
COOLING
It is normal that exit pusher is in backward
5.There is mould more than one on exit part ?
Should not be there

PLATE UP/DOWN ERROR OF THE 3RD 2.Check physical interference
COOLING 3.In case of physical interference, please make clear by hand
nd rd
4.2 3 cooling exit pusher are in backward ?
It is normal that there are in backward

EXIT PUSHER ERROR OF THE 3RD rd
4.3 cooling plate is in downward ?
COOLING
It is normal that the cooling plate is in downward
5.There is mould on cover open part ?
Should not be there
- 67 -
4.3.8 COVER OPEN PART ERROR

P&P UP/DOWN ERROR OF THE
COVER OPEN

P&P FWD/BWD ERROR OF THE
COVER OPEN
1.When air-shot of COVER OPEN P&P is used more than

OVER AIR SHOT OF THE COVER appropriate time, occurs
OPEN 2.On manual, after air-shot works, if don’t stop for
appropriate time, occurs
- 68 -
4.3.9 RELEASING PART ERROR

VACUUM CYLINDER UP/DOWN ERR
OF THE RELEASE

CONTAINER PUSHER UP/DOWN ERR
OF THE RELEASE
1.TURN sensor or RETURN sensor is not sensed.

P&P TURN/RETURN ERROR OF THE
2.Check physical interference in position of TURN or RETURN
RELEASE
1.forward sensor or backward one is not sensed.

P&P FWD/BWD ERROR OF THE 4.When RELEASING PICK & PLACE is forward or backward,
RELEASE the height for moving is enough and there is no any physical
interference ?
- The position of going-up-waiting set as “0” and check
interference.
1.When air-shot of up/down cylinder for RELEASING MOULD

is used more than appropriate time. occurs
OVER AIR SHOT OF THE RELEASE
2.On manual, after air-shot works, if don’t stop for appropri-
ate time, occurs
1.When vacuum of up/down cylinder for RELEASING MOULD

is used more than appropriate time, occurs
OVER VACUUM OF THE RELEASE
2.On manual, after vacuum works, if don’t stop for appropri-
ate time, occurs
1.When vacuum-clear of up/down cylinder for RELEASING

OVER VACUUM EJECT OF THE MOULD is used more than appropriate time, occurs
RELEASE 2.On manual, after vacuum-clear works, if don’t stop for
appropriate time, occurs

INLET PUSHER ERROR OF THE
4.When inlet pusher is forward,
RELEASE
mould interferes forward movement to complete ?
-On manual, after being backward in forced, take out mould
more than one
- 69 -
MOULD TRANSFER UP/DOWN ERROR 2.Check physical interference

MOULD TRANSFER FWD/BWD ERROR 2.Check physical interference
1.Servo motor drive and controller have problem

2.Check physical interference of servo motor
3.If driver has problem, should be reset on driver.
4.Controller has problem, push error reset button.
#2 SERVO MOTOR(RELEASE) ERROR
5.Check error code of servo driver and controller
- You can check error code of driver on driver
- You can check error code of controller on touch screen of
SV1 servo motor set.
- 70 -
4.3.10 COVER CLOSE PART ERROR

P&P UP/DOWN ERROR OF THE
COVER CLOSE
1.forward sensor or backward one is not sensed.

P&P FWD/BWD ERROR OF THE
COVER CLOSE
- 71 -
4.3.11 SCREW PART ERROR
1. On condition of “DOOR USE”, right door is open

DOOR OPENED ON THE SCREW PART
- 72 -
CHAPTER 5. Lay-Out
- 73 -
CHAPTER 6. Pneumatic diagram
- 74 -
CHAPTER 7. Electric diagram
- 75 -
CHAPTER 8. PLC Program
- 76 -
CHAPTER 9. Parts manual
- 77 -

Operation Manual: Lipstick Moulding Machine With Accessories Mod. LIPFIL-3AL-1

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Operation Manual: Lipstick Moulding Machine With Accessories Mod. LIPFIL-3AL-1

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OPERATION MANUAL

(주)우정테크 (WOOJUNG TECH Co.,Ltd)

CHAPTER 1. MACHINE INSTALLATION

CHAPTER 2. MACHINE CONSTRUCTION

CHAPTER 3. OPERATION PANEL

CHAPTER 6. Pneumatic diagram

CHAPTER 7. Electric diagram

CHAPTER 8. PLC Program

CHAPTER 9. Parts manual

This position is start-point of mould

2.2 Mould pre-heater (Heating plate & hot air)

Pre-heater blows hot air through nozzle

You can control the height of outlet-point

▪ The location of indicating gear

And you can control pre-heating time on

This device is to fill lipstick material and

2.4 Re-heating device & 1st COOLING DEVICE

▪ After filling out and material of lipstick

This device is to cool down filled

This part also has mould transfer-device

You can control shifting time of

7. 3rd COOLING DEVICE & MOULD PUSHER

This part consists of 3rd cooling device

On OP panel, you can control the

Mould is transferred by pusher cylinder

Checking the lipstick bulk

9. COVER OPENNING DEVICE

This device is to take out filled lipstick

With cover of mould being open, and

And then container pusher goes down

With lipstick being inserted in

Lipstick inserting position is one of

Please control the height of cylinder in

And on screen menu, you can decide the

If non-ejected mould is sensed, machine

And if rubber–mould exchanging is in

Lipstick holder is transferred toward

This device holds lipstick holder for a

Lipstick holder is transferred toward

This device holds lipstick holder for a

The outside tube is filled with insulation.

Vessel has PT sensor, located in the

(Regarding of how to set PID and use ,

connector on vessel tank.

After moving vessel to machine, you can control vessel on OP panel

▪ Cool Air Control

Auto-working start button

Buzzer Emergency stop button

Doser heat temp

Pre heat temp controller Pre hot air indicator

Vessel heat temp controller

Auto operation stop Push “Stop” button

Auto operation stop

Manual mode Switch to Manual mode

4.1.2 How to operate by auto

Auto mode Switch to Auto mode

Index Description Index Description

You can control language

Display filling-way, set by

Pre heat time Silicon spary time

Delay time of mould diving, set

Re heat time cooling time

Air shot-cover open time pre heat plate time

Air shot time vacuum(release)time

Screw down time

Index Description Index Description