DPP-250 Blister Packing Machine

OPERATION AND MAINTENANCE

MANUAL

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 Catalogue
Summarize ……………………………………………………………………………….……1

The Usage Range ……………………………………………………………………………...1

Characterstic……………………………………………………………………………………1

The Main Technical Data ……………………………………………………………………...2

The Installation and Notice Item ………………………………………………………………3

Proceeding Working
Procedure ……………………………………………………………..…3

Operation Procedure …………………………………………………………………………..4

Common Malfunctions and Removing Method ………………………………………………6

Electronic Principle Chart …………………………………………………………………….7

Graphic parts ………………………………………………………………………………….8

The Excursion of the Blister and Solution…………………………………………………….9

Spare Parts ……………………………………………………………………………………12

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 . Summarize
The machine is a new product which is improved as customers’ requirements. It is suitable

for packaging of all kinds of liquid and solid in medium & small pharmaceutical factory,

health medicine factory, hospital preparation lab, food industry, electronic industry, hardware

industry, etc. It can protect the material from stream or dust, improve product packing degree,

and increase the additional value. The machine is used to produce small quality and many

kinds of products.

. The Usage Range

The usage range of the machine: capsule, tablet, pellet, needel, abnormal medicine, medical

equipment, food and electron parts.

. Characteristic
● Travel scope can be adjusted. Mould is located by local groove so that it’s easy to

change mould. The machine heat is the PVC through conduction and forms it through

pressing and frothing.

● The material is fed automatically. The mould and feeding equipment can be designed as

use’s requirement.

● The heating moulds will automatically separate when the machine stops, which

contributes to protect the material between them and extend the machine’s life.

● The equipment of trace pressing, batch number printing and scap-collecting can be

chose.

● Manipulator grip and tow wrapper, straight to-and-fro running, synchroning accurately

and stably.

● Speed is shifted by step less transducer , the operation panel of PC cycle.

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 . The Main Technical Data

Item Data

Blanking frequency 15-50 times/min

Sheet’s quantity of one blanking 1 sheets

Capacity 600~2100 sheets/hour

Adjustable scope of feed travel 10-120 mm

Max. Forming area and depth 170mm×110mm×15mm

Capacity of air compressor ≥0.25

Power supply 380V three -phase

PVC for medicine 250mm×(0.15-0.5)mm

Wrapper
specification
PTP aluminum foil 250mm×(0.02-0.035)mm

Overall dimension (L×W×H) 2800mm×650mm×1800mm

Weight 1200Kg

Packaging of capsule, tablet, small pill, candy, food

Apply to
and electronic parts.

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. The Installation and Notice Item
1. Don’t fix to the ground, as there is a rubber wheel at the bottom of the machine,

which can be removable.

2. Train the professional worker to operate and maintain the machine.

3. Connect the ground line according to escutcheon.

4. The machine should be kept clean.

5. Each part of the machine should be add lubrication oil.

6. The wheel box should add lubricating oil before production.

7. You’d better adopt oil-less air compressor.

8. The pression for forming station, heat-sealing station and impression part should be

controlled in a range, otherwise it will influence the using life of the machine.

. Proceeding Working Procedure

1. According to the eletronic safty, connecting to the powde supper, press the button for

main motor to see if it is run normally.

2. Cooling water: According to the scutcheon on the machine, connect the cooling water

to see if the current is running smoothly.

3. Air compressor: Open the air compressor and you can use the air pump untill the air

pressure is reached at 0.2-0.4 MPA.

4. Add the oil: Add the lubricating oil to cam box and grea-box. Plus: 2/3 of the oil box

will be enough.

5. Adjust nut paper, put the PVC on the bearing and lock it. Then draw the PVC to the

traction nip and fix it. The position of the PVC should be conform to the orbit of the

machine and keep average on the both sides.

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. Operation Procedure
1. The green indicator light will be bright when starting the machine. Pull the two

heating swith for both forming and heating-sealing to “ ON” position. The first button

on the worktable is the temprature controlling instrument controlling forming

temperature, set at 90℃ and 100℃ respectively. The second temperature controllling

instrument controlling the heat-sealing, set the temperature at 120℃ –140℃. It is up

to the specific situation.

2. Put down the spanner on the traction roller and run the main motor until the

temperature of the forming station and heating board is set correctly. The blister

forming from the PVC should be conform to heating mould. The heating mould

should pin the foil and PVC. The two materials draw and transport to the cutting

station together.

3. If the foil deflects right and left, you scould adjust the foil roller to make it in the

correct position. If the foil deflects fore-and-aft, you could adjust the box body to

move.

4. Open the flashboard of the feeder after the normal operation of heat sealing and

cutting and put the medicine into the feeder, You can fill in by manual work when

few blisters lack of the material. But you should pay attention to the items as follows:

when the forming blister arrives at the roller, don’t fill in abundently. If you don’t

posit in the right place, it will be much influencing the synchronization.

5. For increase of the material, nonsynchronization will possibly occur in the forming

and heat-sealing because of the different growing temperature for foil and main motor.

Firstly, you should adjust the tranction scope in the proper position, then adjust the
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 box body.

6. The quality for heating-sealing of PVC and foil should be proved by temperature,

pressure and the plain degree of hating knurling board. If the heating-sealing is not

good, you should decrease the temperature and pressure.

7. If the deflection take place while cutting, adjust the mould and box body.

8. In the daily operation, worker in the workshop should get some more knowledge of

the configuration and priciple of the machine.

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 . Common Malfunctions and Removing Method
Malfunctions Cause Removing method
Perforation Too high temperature Reduce the temperature
of the
blister Bad quality of the PVC Change the PVC
Too large scope
between the heating To keep 2~3mm between the heating
mould and heating mould and heating board
board
Unparallel of the two
Adjust the capped-nut
mould
Blister damage of the O-high-
forming Change the O-high-sealed circle
sealed circle
badness Incomplete
forming Jam of the huffed-hole
Use steel-pin to dredge
and exhausted-hole
Circulation of the
Increase the circulation
cooling water too small
Unsuitable of the air
Adjust the air press to 0.4-0.6Pa
press
Too low or too high of
Adjust the temperature
the heating district
Failure in adjusting the
landscape scope Reset the travel scope
orientation
deflection A little bit landscape Check the “ blister orientation”
orientation
incorrec
tly enter The incorrect central
into the line or inclined of the Adjustment of the forming mould and
heat- forming mould and the heating mould
sealing heating mould
Portrait
of the Cooling badness of the
orientation
blister forming mould and the Increase the circulation
deflection
heating mould
Bad quality of the PVC
make the flex rate Change PVC
discordantly

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. Electronic Principle Chart

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X. Graphic parts

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XI. Spare Parts
Number Name and Specification Unit Qty Remark

1 DPP-250 Unit 1

2 Instruction Share 1

3 Forming O-Ring Meter 1 Φ5mm

4 0-9 Steel Character Pcs 9 Depend on you

5 Long Nose Pliers Pcs 1

4mm, 5mm, 6mm, 8mm,

6 Hexangular Spanner Pcs 6
10mm, 12mm each

7 Adjustable Spanner Pcs 2 8inch and 12inch

8 Philips Driver Pcs 1

9 Brass Wire Brusher Pcs 1

10 Oil Pot with Force Pcs 1

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