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CLIENT : M/S GUJARAT FLOUROCHEMICALS LIMITED

PROJECT : MICRO POWDER PLANT


DOCUMENT NO. : APPENDIX C TO PE-3155-EL-QAP-01
DOCUMENT TITLE : INSTALLATION CHECKLIST FOR MOTORS
REV. NO. : R0

INSPECTION CHECKLIST FOR MOTOR INSTALLATIONS

Controlling Acceptance Contractor /


Sr. Activities GFL Engineer
Document Criteria Technician
1 Verify Foundation release notes and Survey report Vendor GA Drawing Visual Mandatory Check Doc. Review
Check motor body, fan cover, fan blades, motor legs etc for
2 Visual Mandatory Check Mandatory Check
damage during Transportation.

3 Check foundation bolts for same size, thread & proper washers. Vendor GA Drawing Spirit Level / Visual Check Verify
4 Check foundation, eyebolt & grease nipples. Vendor GA Drawing Visual Check Verify
5 Check & match motor nameplate details & tag number. Datasheet Physical Verification Mandatory Check Mandatory Check

Check location of cable end box for accessibility from


6 Vendor GA Drawing Physical Verification Check Verify
maintenance point of view.
7 Anti-condensation heaters installed wherever applicable. Vendor GA Drawing As required Mandatory Check Verify
8 Check whether terminal box is detachable for flameproof motors. Vendor GA Drawing Check Verify
9 Check Bearing Insulation wherever applicable Vendor GA Drawing Check Verify
The earthing Wire is connected with the main grid solidly and not
10 Vendor GA Drawing Visual Mandatory Check Verify
through supporting structure.

13 Check foundation jack bolts. Visual Check Verify

14 CABLING

Check for double compression weatherproof cable gland for


14.1 Physical Verification Check Verify
standard motors.
Check for method of cable termination and proper dressing of
14.4 Physical Verification Mandatory Check Mandatory Check
cables
15 Check the Gland size w.r.t Cable size GA Drawing Physical Verification Check Verify

16 Check for motor terminal connections wrt terminal diagrams. Wiring Diagram Physical Verification Check Verify

Check for double earthing from two distinct earths & size of earth
17 Visual Check Verify
conductor.

Check for independent earthing of driven eqpt if motor & driven


17.1 Visual Mandatory Check Verify
eqpt are not on the same base plate.

Check for sufficient accessibility & facilities for dismounting,


17.2 Equipment Layout Visual Check Verify
removal & shifting of the motor from the foundation.

18 Check shim condition (if used) under the motor foundation legs. Visual Check Verify

19 Check all openings are covered / plugged. Visual Mandatory Check Verify
20 Coupling guard are fitted on the coupling. Visual Check Verify
21 Check for canopy provided wherever required. Visual Check Verify
22 Check for presence of small bag of silica gel in the MTB. Physical Verification Check Verify

Check for erection of all instruments / accessories on motor &


23 Physical Verification Mandatory Check Verify
local PBS.

24 CONDITION MONITORING FACILITIES

Check for Winding Temperature Monitoring RTDs, Bearing


24.1 Datasheet Physical Verification Check Verify
Temperature monitoring thermocouples / Thermometers.

Check for Bearing Vibration monitoring devices wherever


24.2 Datasheet Physical Verification Check Verify
required.

25 TESTS FOR HV & LV MOTORS

25.1 Check Low Voltage Motor Insulation resistance Test Datasheet Physical Verification Mandatory Check Verify

25.2 H V Motor High Voltage Test. Datasheet Physical Verification Mandatory Check Verify

H V Motor Insulation Resistance Test before and after High


25.3 Datasheet Physical Verification Mandatory Check Verify
Voltage Test.

25.4 Polarization Index Test for H V Motors Datasheet Physical Verification Mandatory Check Verify

26 Motor operated Valve and Motor Insulation Resistance Test. Datasheet Physical Verification Mandatory Check Verify
CLIENT : M/S GUJARAT FLOUROCHEMICALS LIMITED
PROJECT : MICRO POWDER PLANT
DOCUMENT NO. : APPENDIX C TO PE-3155-EL-QAP-01
DOCUMENT TITLE : INSTALLATION CHECKLIST FOR MOTORS
REV. NO. : R0

INSPECTION CHECKLIST FOR MOTOR INSTALLATIONS

Controlling Acceptance Contractor /


Sr. Activities GFL Engineer
Document Criteria Technician

27 Check Direction of Rotation. Datasheet Physical Verification Mandatory Check Verify

Check lubrication is complete wherever applicable and check Oil


28 Datasheet Physical Inspection Check Verify
flow, Oil pressure & Temperature.
Transfer of all documents. Eg: IR & PI value readings, Stage wise
29 Document Transfer Mandatory Mandatory
inspection clearance / test reports etc.
CLIENT : M/S GUJARAT FLOUROCHEMICALS LIMITED REV. NO. : R00
PROJECT : MICRO POWDER PLANT CREATED BY : AJ
DOCUMENT NO. : APPENDIX C TO PE-3155-ELQAP-01 APPROVED BY : DB
DOCUMENT TITLE : INSPECTION REPORT FOR MOTORS

PLANT
UNIT
REFERENCE DRAWINGS A) GA DRAWING B) WIRING DIAGRAM C) OEM OPERATION AND MAINTAINANCE MANUAL

EQUIPMENT TAG / ID DRIVEN EQUIPMENT / SERVICE MOUNTING FRAME SIZE

VOLTAGE RATING SPEED / RPM FULL LOAD AMPS

STARTING AMPS METHOD OF STARTING FRAME SIZE TEMPERATURE GRADE

GAS GROUP METHOD OF COOLING INSULATION TYPE ENCLOSURE TYPE

NOTE: PLEASE REFER THE CHECKLIST FOR INSTALLATION INSPECTION OF MOTORS

REMARKS / OBSERVATIONS

INSPECTION ENGINEER
DATE AND SIGNATURE

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