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Engineering Mechanics:
INTRODUCTION TO PIPING
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Introduction to Piping
What is a Pipe?:
➢ A pipe can be defined as a tube made of metal, plastic, wood,
concrete or fiberglass. Pipes are used to carry liquids, gases,
slurries, or fine particles.
Where:
➢ (Ao) = Area of Outer diameter
𝐷𝑂 = 𝐷𝑖 + 2𝑡
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Introduction to Piping
What is Piping?
➢ Piping is a system of pipes used to convey fluids (liquids and
gases) from one location to another.
➢ Piping Engineer
➢ Piping Layout/Design Engineer
➢ Piping Stress Analysis Engineer
➢ Piping Material Engineer
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Introduction to Piping
RESPONSIBILITIES OF A
PIPING ENGINEER &
PIPING DESIGNER
Responsibilities of a piping engineer &
Piping designer cal
Piping Engineer:
In addition to the duties of a Piping Engineer, outlined in
previous slides, the following are also the roles of a piping
engineer.
Piping Inputs:
➢ Inputs to PFD, UFD and P&ID (Line tagging, tie-in points etc)
➢ Overall plot plan showing location of various units, tank-
farms, package units, non-plant buildings, roads, culverts,
pipe racks, sleepers, etc.
➢ PMS (Piping Material Specification)& VMS (Valve Material
Specification).
➢ Pipe rack general arrangement drawing & structures for
equipment support
➢ Piping general arrangement drawing/Layouts showing all
the piping and equipment.
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Scope of Piping-Input and Outputs
Piping Nomenclature:
Piping Nomenclature:
Schedule Number:
➢ For a given NPS, the outside diameter stays constant and the
wall thickness increases with larger schedule number. The
inside diameter will depend upon the pipe wall thickness
specified by the schedule number.
➢ Schedule Number = 1,000 x (P/S)
where
P = internal pressure, pounds-per-square-inch-gauge (psig)
S = allowable fiber stress (ultimate tensile strength of the steel
in psi)
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Piping Nomenclature and Components
Piping Nomenclature:
➢ Line Number
➢ Line Size
➢ Fluid to be handled
➢ Location of Plant
➢ Material of Construction
➢ Insulation
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Piping Nomenclature and Components
Piping Components:
Piping Components:
➢ Pipe Fittings: Pipe fittings are used to connect lengths of
pipes to construct a long piping system; commonly used
fittings are flanges, elbows, tees, reducers, expansion bellows
Piping Components:
➢ Flanges: A flange is a method of connecting pipes, valves,
pumps and other equipment to form a piping system. It also
provides easy access for cleaning, inspection or
modification. Flanges are usually welded or screwed.
Flanged joints are made by bolting together two flanges with
a gasket between them to provide a seal.
Piping Components:
In addition, a number of devices like strainers, traps, expansion
loops are necessary for keeping the fluid clean and in good
condition, and to accommodate expansion/contraction due to
temperature variations.
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Piping Nomenclature and Components
Piping Components:
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Piping essentials:
➢ Header: A Header is a large pipe or manifold that is used to
collect the discharge from many smaller pipes (a
collecting header) , or can be used to distribute fluid to many
smaller pipes (distributing header)
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Pipe system essentials
Piping essentials:
➢ Take-off: The length of pipe to be removed (taken off) such
that a pipe and a fitting make a specific length. The term is a
concept shorthand used by pipefitters and plumbers.
➢ Stub-in: Piping intersections can take the form of a Y or T
shape. Connections for branch pipes are made with pipe tees
or stub-ins
Piping essentials:
➢ Hydrotest: A hydrostatic test is a way in which pressure
vessels such as pipelines, plumbing, gas cylinders, boilers
and fuel tanks can be tested for strength and leaks.
➢ The test involves filling the vessel or pipe system with a
liquid, usually water, which may be dyed to aid in visual leak
detection, and pressurization of the vessel to the specified
test pressure
➢ Hydrotesting of pipes, pipelines and vessels is performed to
expose defective materials that have missed prior detection
➢ For Piping systems, Hydrotest Pressure is usually 1.5
multiplied by the design pressure
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Pipe system essentials
Piping essentials:
➢ MAWP: The MAOP is less than the MAWP (maximum
allowable working pressure). MAWP being the maximum
pressure based on the design codes that the weakest
component of a pressure vessel can handle
➢ Design pressure is the maximum pressure a pressurized item
can be exposed to. Due to the availability of standard wall
thickness materials, many components will have a MAWP
higher than the required design pressure
➢ MADT: Minimum design metal temperature (MDMT) is the
lowest temp expected in service or the lowest allowable
temp calculated for each individual part. MADT is the
maximum allowable design temperature of a material.
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Pipe system essentials
Piping essentials:
➢ Fracture toughness: is a property which describes the
ability of a material to resist fracture.
FUNDAMENTALS OF PIPING
EQUIPMENT, FITTINGS AND
COMPONENTS
Fundamentals of Piping Equipment,
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Fittings and Components
➢ Gate Valves: most widely used type; does not control flow,
only opens/closes fully
Valve Selection:
Valves are selected based on the following basic criteria:
➢ Nature of fluid service
➢ Function or purpose of the valve
➢ Mode of operation (motorize, gear handle, manual, etc)
➢ Fluid properties and Composition
➢ Installation position, available space etc
Fundamentals of Piping Equipment,
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Fittings and Components
Valve Selection:
Fundamentals of Piping Equipment,
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Fittings and Components
Flange Types:
➢ Slip-on Flange: It slipped over end of pipe and welded front
to back (useful where space must be conserved)
Flange Types:
Flange Types:
Flange Types:
Fundamentals of Piping Equipment,
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Fittings and Components
Gaskets:
➢ The function of gaskets is to interpose a semi-plastic
material between the flange facings, the material which,
through deformation under load seals the minute surface
irregularities to prevent leakage of the fluid.
➢ Gaskets can be generally divided into three main categories
as follows:
▪ Non-metallic Gaskets
▪ Semi-metallic Gaskets
▪ Metallic Gaskets
Fundamentals of Piping Equipment,
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Fittings and Components
Gaskets:
➢ A gasket is a compressible material, or a combination of
materials, which when clamped between two stationary
members prevents the passage of the fluid across these
members.
➢ The seal is effected by the action of force upon the gasket
surface (usually by bolts), which compresses the gasket,
causing it to flow into any surface imperfections.
Fundamentals of Piping Equipment,
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Fittings and Components
Gaskets Types:
➢ A gasket is a compressible material, or a combination of.
Line Sizing:
Line Sizing:
Pipe Sizing Criteria is as per API 14E. The criteria to determine
the internal diameter of pipe are:
The line can be done for single phase flow (i.e only gas, or only
liquid) and multiphase flow (gas and liquid).
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