SERVICE AND OVERHAUL WORKS OF GEARBOX FOR QC 9
AT PORT OF TANJUNG PELEPAS (PTP)
Date: 14 May 2019
No Activities
1 Establish designated work
area.
 Remove unrelated items
from the site
 Install barricade
2 Mobilizing equipment and
materials on site.
3 Unloading heavy and bulky
parts, materials and
equipment on-site by suitable
machines (Reach Stacker
and forklift).
4 Perform service overhaul of
drive motor and gearboxes
JOB SAFETY ANALYSIS
CARGOTEC TERMINAL SOLUTIONS (MALAYSIA) SDN BHD
D o c u m e n t N o : CTSM 2018 - PTP - HSE - 001 Revision: 0
Hazard Risk Potential Consequences Control Measure
 Traffic flow of  Struck by moving  Fatality  Marked and barricade the workplace area.
Heavy vehicles vehicles and heavy  Wear high visible clothing such as reflective vest.
and machineries machineries.
 In-organized  Slip, Trip & Fall  Escalated injury  Specify the walkways. Ensure the walkway is clear of
workplace. obstruction, debris and oil spill all the times.
 Bone fracture  Use of proper safety footwear.
 Dedicate the location for the parts & materials to be
deposited.
 Properly organize the goods and maintain good
housekeeping,
 Manual  Musculoskeletal  Back pain or slip  Identify person suffering from ailment and reassign for
Handling disorder disc light duties.
(stacking,  Seek peer assistance for carrying heavy or bulk item.
pulling, lifting,  Ergonomic issue  Strain and sprain to  Ascertain the weight of items before handling.
over-reaching, muscles and joints.  Provide appropriate equipment aids as necessary.
and pushing) (Forklift and trolley).
 Humidity hot  Heat stress,  Dehydration  Wear loose fitting clothing made.
temperature Exhaustion, cramps  Arrange more frequent rest breaks, portable fan shall be
differential and fatigue  Heat stroke provided.
 Take plenty of drinking water.
 Moving vehicle  Struck against  Property damage  Assigned qualified driver and trained forklift operator for
and speeding. object property,  Serious Injury or mobilization.
vehicles or person. fatality  Observe stipulated speed limit.
 Traffic controller to be assigned to control vehicle
movement
 Loss of load  Object may fall  Fatal  Assigned trained forklift or reach stacker operator for
during Handling. unloading work.
 Struck against  Prohibit anyone to stand close to the forklift when it is in
 Bulky Parts of object property, operation.
materials could vehicles or person.  Assign signal man to facilitate forklift operators.
reduce vision.  Carry out pre-operational and regular inspection to the
forklift and other material handling machine as to
 Forklift moving ensure it is in satisfactory condition.
around  Forklift shall carry the load as low as possible and
observe the stipulated speed limit.
 Hydrocarbon  Fire,  Injury  Prohibit smoking in the work area.
(used engine  Midly irritating  Property damage  Provide sufficient fire extinguisher
oil) and to the eyes,  Clean spillage immediately.
lubricating oil skin, and
Page 1 of 3
SERVICE AND OVERHAUL WORKS OF GEARBOX FOR QC 9
AT PORT OF TANJUNG PELEPAS (PTP)
JOB SAFETY ANALYSIS
CARGOTEC TERMINAL SOLUTIONS (MALAYSIA) SDN BHD

Date: 14 May 2019 D o c u m e n t N o : CTSM 2018 - PTP - HSE - 001 Revision: 0

based stock respiratory  Supply and use of appropriate containment or drip

tract. tray and PPE.

 Injury
 Pinch point,  Laceration
protruding bruises.  Keep the work area clean and uncluttered.
objects, sharp  Escalated  Identify and shield sharp or protruding objects.
edges. injuries.
 Manual  Strain and sprain  Injury  Adopt good manual handling techniques and seek
Handling to muscles and  Property damage peer assistance when required.
(stacking, joints.  Provide manual handling aids (forklift or cart).
pulling, lifting,  Muscular-  Adopt practice to store heavier objects on lower
over-reaching, skeletal shelves.
and pushing) disorders.
 Object under  Parted wire  Property damage  Inspect and maintain wire sling, rope, cable and hose
tension  Escalated in good condition.
(slings, wire injury  Handle line when there is sufficient slack and do not
rope, hose  Property remain in bight.
and cable) damage

 Used/Waste  Contaminating air,  Environmental  All waste oil shall be dispose in proper container and
Oil water and soil with Impact send to PTP schedule waste storage
Contaminant substance  Spillage oil must be cover with saw dust and dispose in
proper container
 Spill kit available at site
5 Loading & Unloading using  Pinch point,  injury
Overhead Crane & Manual  Laceration Identify and shield sharp or
protruding
bruises. protruding objects.
Handling objects, sharp
 Escalated  Keep the work area clean and uncluttered.
edges
injuries.
 Manual  Strain and sprain  Injury  Adopt good manual handling techniques and seek
Handling to muscles and  Property damage peer assistance when required.
(stacking, joints.  Provide manual handling aids (forklift or cart).
pulling, lifting,  Muscular-  Adopt practice to store heavier objects on lower
over-reaching, skeletal shelves.
and pushing) disorders.

Page 2 of 3
SERVICE AND OVERHAUL WORKS OF GEARBOX FOR QC 9
AT PORT OF TANJUNG PELEPAS (PTP)
JOB SAFETY ANALYSIS
CARGOTEC TERMINAL SOLUTIONS (MALAYSIA) SDN BHD

Date: 14 May 2019 D o c u m e n t N o : CTSM 2018 - PTP - HSE - 001 Revision: 0

 Overload  Sling snap  Injury  Ensure sling and lifting gears inspected
 Slip and trip  Slip and trip  Property damage  Use tagline to control the load
 Failure of lifting  Load fall  Operate the mobile crane as per manufacturing
gears specification
 Not to stand below suspended load
 Use suitable PPE (especially for riggers)
 Proper Access & ingress

6 Housekeeping
 Slip, trip and fall  Sharp edges, injury  Injury  Construction and domestic waste to be disposed in as
to hand per PTP requirements.
 To clean and housekeeping at the end of working day.
 Remove unwanted materials from
 Workplace.
 Ensure construction materials are not blocking the road
and access.
 To wear a proper PPE such as safety goggle, glove,etc

 Used/Waste  Contaminating air,  Environmental  All waste oil shall be dispose in proper container and
Oil water and soil with Impact send to PTP schedule waste storage
Contaminant substance  Spillage oil must be cover with saw dust and dispose in
proper container
 Spill kit available at site

Page 3 of 3