BARWA COMMERCIAL AVENUE PROJECT Ref. No.

: FITP-BCA-02
Rev. No.: 01
FABRICATION INSPECTION TEST PLAN Page No.: 2 of 2
Quality Control Type
MAIN Fabrication of Doors and Action C Document Review DR AQ ALUMCO QATAR
ACTIVITY: Windows Surveillance S Witness W MC HTCQ
Approval A Hold H C/E MAUNSELL I AECOM

Item QCS 2007 Inspection INSPECTION VERIFICATION

Main Activity Check Points Acceptance Criteria Verifying Records Responsibility
No. Section No. Frequency AQ MC C/E

→ Machining tolerance of ±1.5mm. Random Inprocess Inspection Cutting-

1.0 Sec 17, cl 3.1.3 Machining → Surfaces to be free from burrs, indentation and sampling. Doc checklist Machining Team / C S S
waviness RF-QY08002 CL-QY08001 QC Inspector

→ Distance between slots must not exceed 600 mm

and from the edge of frame should not exceed 150mm.
→ Slot size tolerance ± 1mm Drain hole size tolerance Random Inprocess Inspection Cutting-
Drain slots/holes
2.0 Sec 17, cl 3.1.3 ± 1mm. sampling. Doc checklist Machining Team / C S S
Dimension
→ Drain hole to be on the outer side. RF-QY08002 CL-QY08001 QC Inspector
Fabrication of Doors and Windows

→ Dimensions as per Approved drawings / Shuco

fabrication manual.

Inprocess Inspection Assy Team

Corner assembly and T → Hairline joint to be maintained.
3.0 Sec 17, cl 3.1.3 100% checklist Leader / QC C S S
joints → Offset of 1 mm is allowed
CL-QY08001 Inspector

→ Screws ,fasteners and rivets to be as per Schuco

system.
→ Dimensional tolerance ± 1.5mm in length. Final Inspection Assy Team
Frame and shutter
4.0 Sec 17, cl 3.1.3 → Diagonal difference < 4mm. 100% checklist Leader / QC C S S
assembly
→ All openings and gaps in the frame to be sealed by CL-QY08002 Inspector
Silicon around the full perimeter of gasket.
→ Gap between frame and shutter allowed ± 1mm

Final Inspection Assy Team

Accessories/ → As per schuco manual and approved drawings.
5.0 Sec 17, cl 3.1.3 100% checklist Leader / QC C S S
Ironmongery → Functioning to be free and proper
CL-QY08002 Inspector

FO-QY09012/Inspection Test Plan/24-Oct-09/01

 BARWA COMMERCIAL AVENUE PROJECT Ref. No.: FITP-BCA-02
Rev. No.: 01
FABRICATION INSPECTION TEST PLAN Page No.: 2 of 2
Quality Control Type
MAIN Fabrication of Doors and Action C Document Review DR AQ ALUMCO QATAR
ACTIVITY: Windows Surveillance S Witness W MC HTCQ
Approval A Hold H C/E MAUNSELL I AECOM

Item QCS 2007 Inspection INSPECTION VERIFICATION

Main Activity Check Points Acceptance Criteria Verifying Records Responsibility
No. Section No. Frequency AQ MC C/E

Prepared by: Benedict Rego Date Prepared: 11-Nov-09 ITP No.: FITP_BCA-02 Rev. No.: 01
Fabrication of Doors and Windows

→ Setting blocks type as per approved

drawing/Schuco manual.
→ Setting blocks to be placed at quarter points of the
sill. Final Inspection Assy Team
6.0 Sec 17, cl 2.3.2 Dry Glazing → The distance between the outer end of the setting 100% checklist Leader / QC C S S
block should not be closer than 150mm to the corner of CL-QY08002 Inspector
the glass.
→ Width of setting block should be 3mm wider than
the glass thickness

→ When viewed at an oblique angle with normal or

Final Inspection Assy Team
corrected vision, no blisters, or scratches shall be
7.0 Sec 17, cl 3.1.3 Finish Twice in a shift checklist Leader / QC C S S
visible from a distance of 1 mtr.
CL-QY08002 Inspector
→ Color to match with approved samples

FO-QY09012/Inspection Test Plan/24-Oct-09/01

 BARWA COMMERCIAL AVENUE PROJECT Ref. No.: FITP-BCA-02
Rev. No.: 01
FABRICATION INSPECTION TEST PLAN Page No.: 2 of 2
Quality Control Type
MAIN Fabrication of Doors and Action C Document Review DR AQ ALUMCO QATAR
ACTIVITY: Windows Surveillance S Witness W MC HTCQ
Approval A Hold H C/E MAUNSELL I AECOM

Item QCS 2007 Inspection INSPECTION VERIFICATION

Main Activity Check Points Acceptance Criteria Verifying Records Responsibility
No. Section No. Frequency AQ MC C/E

Prepared by: Benedict Rego Date Prepared: 11-Nov-09 ITP No.: FITP_BCA-02 Rev. No.: 01

FO-QY09012/Inspection Test Plan/24-Oct-09/01