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Topic IV
How to determine the energy losses due to friction for Flow in pipe of length L?
L
u
L
u
Apply barometric Eq.:
P1 H m H P2
P1 P2 H m
H m
W f H
m
This experimental method is impractical for long pipes.
Smooth pipe
m bucket stopwatch
Flow in Conduits and Energy Losses
Collected
P1 P2
VO% volume; v Time Q=V/t H
H m
t
0 0 --- 0 0 0
10 --- --- --- --- ---
30 --- --- --- --- ---
40 --- --- --- --- ---
50 --- --- --- --- ---
70 --- --- --- --- ---
80 --- --- --- --- ---
90 --- --- --- --- ---
100 --- --- --- --- ---
If you draw P1-P2 versus volumetric flow rate Q you will find a trends as shown in the figure below:
P1-P2
Q
Intermediate flow rate region
Low flow rate region High flow rate region
Flow in Conduits and Energy Losses
It is clear from previous plot that:
1- In the low flow-rate region: Linear relationship between
P1-P2 and Q.
2- In the intermediate flow-rate region: No clear trend.
3- In the high flow-rate region: power law relationship
between P1-P2 and Q.
Waterreservoir
smooth contraction to stabilize the flow Syringe needle
Flow-regulating valve
Smooth glass tube
Q=V/t
Bucket
Remark.Sharpedgesaresourceofturbulence.
dye
“Low flow rate region”
Straight streamline
gy Losses
acterized by the following:
nt radial locations, it is found that all formed streamlines are straight and parallel to each other. This means that all m
and thus: r
u u(r)
P P(x) x
Dispersion of dye
-The injected dye is rapidly dispersed throughout the entire flow filed. This means that there
- Since this region is characterized by good mixing, it is called
turbulent flow region.
Energy Losses
region”
but it is NOT stable. Any small disturbances or vibrations will switch the flow to be turbulent. Thus, this region is call
Flow in Conduits and Energy Losses
-Reynolds found the most important dimensionless group in fluid mechanics which is calle
Re UL UL
U : Characteristic velocity.
L : Characteristic Length.
, , : Density, viscosity, and kinematic viscosity of the
flowing fluid, respectively.
Exercise: Verify that Re is dimensionless quantity
- Note that Reynolds number depends on hydrodynamic conditions (U), geometry (L) and phy
Re uD 2000
: The flow is laminar
2000 Re 4000 : The flow is transition
Re 4000 : The flow is turbulent
-The value of Re below which the flow switch from laminar to transition is called critical Reynolds number ( Rec).
For flow in pipe: Rec 2000
Flow in Conduits and Energy Losses
streamline
U
y
u(y) Boundary layer;
x
L
“Flow over flat plat”
UL 500000
For flow over flat plat, the flow is laminar If: Re
Rec 500000
Momentum (velocity) Boundary layer : distance from the wall in which there is velocity gra
r
u max
x
u=0 x
L
P1 P2
-The flow is steady
- u=u(r), p=p(x)
-Newtonian fluid
-Incompressible fluid
Flow in Conduits and Energy Losses
Steady state x-component force balance on the cylindrical shell:
F r r
Fp F r r
x F p xx r
r+r
x
“cylindrical shell”
Fp Fp F r r
F
r
0
x xx
x
2rrP 2rrP xx
2 (r r)x 2rx r 0
r r
Divide by 2 and rearrange the equation as:
(r r)x r r rx r rrP xx
rrP x
r x
1 d (r ) dP(x)
Take limit when x 0; r 0 :
rdr dx
For Couette flow: du( y) dy“for dy=+ve du=+ve =+ve
For flow in pipe: du(r) dr“for dr=+ve du=-ve =+ve
Flow in Conduits and Energy Losses
d r du(r)
dr dP(x)
r dr dx
Or
d r du(r)
1 dr 1 dP(x)
r dr dx
Since the left hand side is function of r only and the right
hand side is function of x only:
1 dP(x) x 2 P 2
dP
dx cons tan t C Cdx x1P1
P 21 P
C(x 21 x ) P 21P C
L
At r=R=D/2: u=0
Flow in Conduits and Energy Losses
At r=0 the velocity must have limited value, umax, thus c1 must be zero to avoidln(0) :
P1 P2
Q
Flow in Conduits and Energy Losses
Now energy losses for laminar flow in smooth pipe can be determined by applying MEB:
L
P 21P
gz 21 z u 2122u
1 P1 P2
wp wf
2
P1 P2
wf
128L Q
wf
D 4
- The equation is also applicable for laminar flow in vertical (or inclined) pipe. Verify that!
V (t)dt
x T=tf-ti
u ti
T ti tf
Time
Vx : Axial velocity component
Flow in Conduits and Energy Losses
The time-averaged velocity profile for turbulent flow is:
r 1/ 7
u(r) max
u1 equation obtained from experimental measurements”
“Empirical
R
r 1/ 7
Q Au R2u u(r)dA u(r)2rdr 2umax 1 rdr
00 R
After integration:
0 0
R 4
m Q R2u R2 (0.8u
max )
wf fun(u , L, D, , , )
:Roughness of the pipe
Darcy found thatw f is directly proportional to the square of
average velocity u 2and length of the pipe L and inversely proportional to the radius of the pi
Lu 2 Lu 2
wf wf f
R R
Lu2 Lu2
wf 4 f D 2 Or hf 4 f D 2g “Darcy’s Equation”
Energy Losses
d viscosity and roughness of the pipe are all included through friction factor as we will see below.
d that as Reynolds number, Re, increases, friction factor, f, decreases. Obviously, as pipe roughness increases, friction
f fun(Re uD , )
D
Where / D is the relative roughness
- Roughness depends on the material of construction of the pipe.
- One of the most widely used methods for evaluating the friction factor employs the Moody diagram.
Flow in Conduits and Energy Losses
“Moody diagram”
Relative roughness; /D
Friction factor , f
Re
Flow in Conduits and Energy Losses
- Friction factor can be evaluated using Moody diagram or using the following Colebrook Eq.:
D1.225
1 4 log
f 3.7 Re f
Special case: laminar flow
128L Lu2 D2
wf D4 Q 4 f D 2 Q Au u
4
128L D2 Lu2
u 4 f 16 fu D 2D
D 4 4
f 16
Re “ For Laminar flow: Re < and =0”
Volumetric
Volumetric
= / =1
Glass has
(a)Volume
uQ/A
Re uD
For lamina
Lu2
hf 4 f D 2g
hf gD 0.17155
u
f 2 fL
Take trial f value from moody diagram: f = 0.01 Find u: 0.17155 1.716 m/s
0.01
Find : Re uD 4.6105
from Moody diagram : f 0.008
/ D 0.006
Example. Determine the diameter of commercial steel pipe required to convey 400 gpm of oi
D=? Type 3 problem
From previous table, commercial steel has =1.510-4 ft. L=10000 ft; hf=75 ft
gal1ft31min
Q 400 8.913ft3/s
min 7.48gal 60s
The strategy for solving type 3 problem is
h 4 f L u 4 f L 4Q
unknown D with f through Darc2 y Eq.
f
D 2g D
32 fLQ2
D5 4.0335 f
2 hf g
Find : Re uD 8.1104
Moody diagram : f 0.0049
from
/ D 0.00011
Recalculated : D 4.0335 f 1.392 ft
Recalculate : u 4Q / D2 5.857 ft/s
Recalculate :
Re uD 8.2104
from Moody diagram : f 0.0049
/ D 0.00011 D 1.392ft
Flow in Conduits and Energy Losses
Energy losses due to fittings:
Fittings: elbow, valve, contraction, expansion, joint, bend,…etc
w orh f
2 2
Ku Ku
f fitting fitting
2 2g
h fitting
: Head loss due to fitting
: Lossf (resistance) coefficient of fitting
: Largest
K average velocity ( inlet average velocityoroutletaveragevelocity,
u
u2
hf Ke 2g
u2
hf KC 2
2g
u2 0.92
hf KE 1
2g
u2
hf Kb 2g
u2
hf Kb 2g
u2
hf K 2g
Flow in Conduits and Energy Losses
length method:
ue to fitting can be expressed in terms of the equivalent length of the pipe that has the same energy loss for the sam
Leq u 2 Leq u 2
4 f
wffitting D2 or
hf fitting
4 f D 2g
wf fitting
WhereEnergy loss :due to fitting
Head loss due
hf fitting
: to fitting
: Equivalent length of the fitting average velocity in the pipe
Leq u
Remark.
:
This method does NOT used for expansion/contraction since inlet diameter differs from outlet diameter.
Flow in Conduits and Energy Losses
Remark. The available data orient us to use either Leq- method or K-method or a combination of them.
Example. Find the static head H shown in the figure below to have a discharge of 60 L/s
Water reservoir
H=?
=1000 kg/m3
60 m
= 0.001kg/m.s
30 m
90o standard elbows
150 mm-diameter clean cast iron pipe; =0.25 mm
D 0.15 m ; Q 0.06 m3 / s
u 4Q / D2 3.4 m / s
Flow in Conduits and Energy Losses
Re uD 5.05105
from Moody diagram : f 0.006
/ D 0.0017
4fh L
u 9.62 m
2
f pipe
D 2g
-Head losses due to contraction:
Sudden contraction (=180o)occurs from large reservoir diameter to pipe diameter( D 2/D1=0
tables: Kc=0.5
h f contraction
u2
K c 2g 0.29 m
fhvalve
K v 2g 5.89 m
u2
u2 3.42
H 2 hf
2g 16.8617.45 m
Remember that you can use equivalent length method2(9.81)
to find head losses due to some fitting
problem:
For standard 90o elbows: eqLD 30
elbow
Leq
h f 4f
u 2
4.81m
valve
D valve 2g
ontains: 2000 ft of 3-in-schedule 40 commercial steel pipe; 2 Globe valves (wide open), 9 90 o elbows, 1 swing check v
Flow in Conduits and Energy Losses
3-in-schedule 40 riveted steel pipe: 3 in is the nominal diameter and it is NOT internal diamet
P 21P
gz 21 z u 2122u
1
w pfw
2
P1 P2 Patm ; z1 z2 ; u1 0 ; u1 0
wp wf
wp : Specific work done by pump on water; lbf.ft/slug.
w f : Specific energy losses due to friction in pipe and fittings; lbf.ft/slug.
Energy losses:
-Energy losses due to friction in pipe segments:
L=2000 ft For commercial steel: =1.510-4 ft
Re uD 2.05105
from Moody diagram : f 0.0048
/ D 0.0006
4w
f L u 5657.3lbf.ft/slug
2
f pipe
D2
-Energy losses due to contraction:
Sudden contraction from left reservoir to pipe: Kc=0.5
w
2
K u18.8 lbf.ft/slug
f contraction c
2
Flow in Conduits and Energy Losses
w
2
K u 37.6 lbf.ft/slug
f contraction e
2
- Energy losses due 2 Globe valve (wide open):
For globe valve (wide open): L eq D
Globe valve
340
Leq u 2
w
f (2) 4 f 491.8lbf.ft/slug
Globe valves
D valve 2
- Energy losses due 1 Swing check valve:
For swing check valve: LD
eq swingvalve
135
Leq u 2
w (1) 4 f 97.6 lbf.ft/slug
f
swingvalve
D swing valve 2
Leq u 2 195.3lbf.ft/slug
wf elbows (9) 4 f
D elbow 2
But the problem asked about the power supplied to the motor of the pump and since the pum
w p
Efficiency ;
Power suppliedto themotor 10.2
Power suppliedto themotor
0.6
P 21P
wp wf pump
assumewf pump 0
Pump
The concept of hydraulic radius (HR) permits circular and non-circular cross sections to be tre
nd Energy Losses Equivalent diameter is used to determine energy losses due to friction for flow through non-cir
uDeq
; /eqD;w L u2
Re f pipe
4f
D2
eq
Example. Find the equivalent diameter for flow in conduit of square cross-section:
A x2
Deq 4 4 x x
W 4x
x
Example. Find the equivalent diameter for flow between two
concentric cylinders:
D 2 d 2
A 4 4 D2 d 2 D d
Dd
Deq 4 W 4
D d Dd
“Annular cross-section”
Flow in Conduits and Energy Losses
Example. Find the equivalent diameter for flow between two 3 pipes an
D2 (3)d 2
4 D2 3d 2
d
A 4
Deq 4 W 4
D 3d D 3d
The use of equivalent diameter does NOT work well for cross-sections that depart radically fr
y Losses
nd pressure drop for flow of 300 m3/min of air at 20 oC through a rectangular galvanized iron section of 700 mm wid
x=0.7 m y=0.35 m
x For galvanized iron
=1.5×10-4 m
From physical properties table for air at 20 oC:
= 1.204 kg/m3
=1.81×10-5 Pa.s hf =?Type 1 problem
Flow in Conduits and Energy Losses
Q 300 m3/min 5 m3/s
A xy (0.7)(0.35) 0.245 m2
u Q / A 20.41m/s
D 4 A 4 xy (0.7)(0.35)
eq 4 0.4667 m
W 2x 2 y(2)(0.7) (2)(0.35)
Re equD/ 6.3105
from Moody diagram : f 0.004
/ Deq 0.00032
Turbulent flow: 0 and Re>4000
L u2
hf 4 f 51 m
Deq
2g
Apply MEB to find pressure drop across the duct:
P1 P2 w f gh f 602.4 Pa