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REFERENCE DOCUMENT
A Original Issue FA
H. TAKENAKA
Approved Date
REV Signature Modification Status
Name
Owner
EMPLOYER:
CONTRACTOR:
PROJECT:
RAJAMANDALA HYDRO ELECTRIC POWER PLANT 1 X 47 MW
TITLE:
METHODS AND DETAILS OF ALL TESTS AND INSPECTIONS
(COMMISSIONING)
SCALE PROJECT No. DRAWING No. SHT. REV.
NTS HI – E – TL – TL - R2 – 00080 - A 01 A
PROJECT :RAJAMANDALA HYDROELECTRIC POWER PLANT 1×47MW
DOCUMENT No. :
PLN APPROVAL NO. : 2013/REP/TL/E/B-XIII/01/010
CONTRACTORS NO. : HI-E-TL-TL-R2-00080-A
ISSUE STATUS
CONTENTS
1. PURPOSE
2. SCOPE
3. METHOD OF INSPECTION
3.1. Inspection and Test Plan for Commissioning
3.2. Insulation Resistance Test (Megger)
3.3. Insulation Clearance
3.4. Line Accessories
3.5. Sag Measurement
3.6. Overcrossing Structure
3.7. Earthing System Test
3.8. Temperature Measurement on Load Test
3.9. Noise Level Measurement on Load Test
3.10. Electric and Magnetic Field Measurement
3.11. Final Check
4. COMMISSIONING SCHEDULE
5. APPENDIX
DOC.No. :HI-E-TL-TL-
RAJAMANDALAHYDROELECTRICPOWERPLANT1×47MW
R2-00080-A
Issue Date :10-Dec-2018
METHODS AND DETAILS OF ALL TESTS AND
Rev.No. :A
INSPECTIONS (COMMISSIONING)
Page :5
1. PURPOSE
This purpose of this inspection and test plan is to describe the process of “Inspection
and Test” for Commissioning which will be performed at site to accomplish the
Rajamandala Transmission Line 150kV works.
2. SCOPE
3. METHOD OF INSPECTION
4. COMMISSIONING SCHEDULE
Commissioning schedule for Rajamandala 150kV Transmission Line is available in
Appendix.
5. APPENDIX
a. Inspection and Test Plan for Commissioning
b. Insulation Clearance Form
c. Insulation Resistance Test (Megger) Form
d. Line Accessories Inspection Form
e. Sag Measurement Form
f. Overcrossing Structure Form
g. Earthing System Test Form
h. Temperature Measurement on Load Test Form
i. Noise Level Measurement on Load Test Form
j. Electric and Magnetic Field Measurement Form
k. Final Check List For Commissioning Form
l. Commissioning Schedule
DOC.No. :HI-E-TL-TL-
RAJAMANDALAHYDROELECTRICPOWERPLANT1×47MW
R2-00080-A
Issue Date :10-Dec-2018
METHODS AND DETAILS OF ALL TESTS AND
Rev.No. :A
INSPECTIONS (COMMISSIONING)
Page :8
Measurement minimum
1.2 P I ACK W
clearance to lower arm tie
Project
: RAJAMANDALA 150KV TRANSMISSION LINE Employer : Rajamandala Electric Power
Name
Description : Commissioning Job No. :
Reference Inspection Party
Description of Inspection and Report Form
No. (Codes/STD/Spec/ Contracto PLN
Test No. Sub-con Employer
Procedure) r Pusertif
Drawing RJM-FRM-C06
6 Earthing System Test
installation of GSW)
Measure the grounding
resistance
6.2 of grounding system (After P I ACK W
installation of GSW)
Measure temperature at
jointing point of jumper for
each phase (R, S, T) and side
7.1 P I ACK W
(to Rajamandala side and to
Existing Line side) of
Conductor
Determine difference
temperature ( T °C)
7.2 P I ACK W
between lowest and highest
temperature at each Line.
Measure tempeture at
7.3 P I ACK W
midspan joint
DOC.No. :HI-E-TL-TL-
RAJAMANDALAHYDROELECTRICPOWERPLANT1×47MW
R2-00080-A
Issue Date :10-Dec-2018
METHODS AND DETAILS OF ALL TESTS AND
Rev.No. :A
INSPECTIONS (COMMISSIONING)
Page :10
Project
: RAJAMANDALA 150KV TRANSMISSION LINE Employer : Rajamandala Electric Power
Name
Description : Commissioning Job No. :
Reference Inspection Party
Description of Inspection and Report Form
No. (Codes/STD/Spec/ Contracto PLN
Test No. Sub-con Employer
Procedure) r Pusertif
RJM-FRM-C09
8 Noise Level Measurement
LOCATION : TOWER NO :
(R) mm mm (R) mm mm
(min.)
I (S) mm mm II (S) mm mm
(min.)
(T) mm mm (T) mm mm
(min.)
(R) mm mm (R) mm mm
I II
(S) mm mm (S) mm mm
(R) mm mm mm
I (S) mm mm mm
(T) mm mm mm
(R) mm mm mm
II (S) mm mm mm
(T) mm mm mm
DOC.No. :HI-E-TL-TL-
RAJAMANDALAHYDROELECTRICPOWERPLANT1×47MW
R2-00080-A
Issue Date :10-Dec-2018
METHODS AND DETAILS OF ALL TESTS AND
Rev.No. :A
INSPECTIONS (COMMISSIONING)
Page :12
Name
Prepared by Subcontractor
Signature
Name
Inspected by Contractor
Signature
Name
Witnessed PLN Pusertif
Signature
Name
Acknowledged
Contractor
by
Signature
DOC.No. : HI-E-TL-TL-
RAJAMANDALA HYDROELECTRIC POWERPLANT 1X47 MW` R2-00080-A
METHODS AND DETAILS OF ALL TESTS AND Issue Date : 10 Dec 2018
INSPECTIONS (COMMISSIONING) Rev. No. : A
Page : 13
Phase R – Ground
Phase S – Ground
Phase R – Phase S
Phase S – Phase T
Phase R – Ground
Phase S – Ground
Phase R – Phase S
Phase S – Phase T
Note
Equipment Test :
Brand :
Serial No. :
Name
Prepared by Subcontractor
Signature
Name
Inspected by Contractor
Signature
Name
Witnessed by PLN Pusertif
Signature
Name
Acknowledged
Employer
by
Signature
DOC.No. : HI-E-TL-TL-
RAJAMANDALA HYDROELECTRIC POWER PLANT 1 X 47 MW R2-00080-A
2. Repair Sleeve
Conductor 1 Used meters from No. None
R
2 Used meters from No. None
1 Used meters from No. None
I S
2 Used meters from No. None
1 Used meters from No. None
T
2 Used meters from No. None
1 Used meters from No. None
R
2 Used meters from No. None
1 Used meters from No. None
II S
2 Used meters from No. None
1 Used meters from No. None
T
2 Used meters from No. None
Note :
TOWER NO : To : DATE :
_______m from I : M
COMMUNICATION LINE ᵒC
Tower No. II : M
_______m from I : M
RAIL ROAD ᵒC
Tower No. II : M
_______m from I : M
PRINCIPAL ROAD ᵒC
Tower No. II : M
D C
Note : Distance – Center of the line to center of the structure
A B
Name
Prepared by Subcontractor
Signature
Name
Inspected by Contractor
Signature
Name
Witnessed by PLN Pusertif
Signature
Name
Acknowledged
Employer
by
Signature
DOC.No. : HI-E-TL-TL-
RAJAMANDALA HYDROELECTRIC POWERPLANT 1X47 MW` R2-00050-A
METHODS AND DETAILS OF ALL TESTS AND Issue Date : 10 Dec 2018
INSPECTIONS (COMMISSIONING) Rev. No. : A
Page : 17
LOCATION : DATE :
Inspection by
Resistance
Description Weather Yes / Date Remarks
value (Ohm)
No Sign
Measure the grounding resistance of
grounding system (before installation of
GSW)
Note :
Maximum grounding resistance for a grounding electrode is 10 Ω : ……….
Name
Prepared by Subcontractor
Signature
Name
Inspected by Contractor
Signature
Name
Witnessed by PLN Pusertif
Signature
Name
Acknowledged
Employer
by
Signature
DOC.No. : HI-E-TL-TL-
RAJAMANDALA HYDROELECTRIC POWERPLANT 1X47 MW` R2-00080-A
METHODS AND DETAILS OF ALL TESTS AND Issue Date : 10 Dec 2018
INSPECTIONS (COMMISSIONING) Rev. No. : A
Page : 18
LOAD : MW DATE :
RESULT (◦C)
TEST DESCRIPTION TO TO EXISTING REMARKS
RAJAMANDALA LINE
Jointing Jumper R
Jointing Jumper S
LINE I
Jointing Jumper T
Jointing Jumper R
Jointing Jumper S
LINE II
Jointing Jumper T
Name
Prepared by Subcontractor
Signature
Name
Inspected by Contractor
Signature
Name
Witnessed by PLN Pusertif
Signature
Name
Acknowledged
Employer
by Signature
DOC.No. : HI-E-TL-TL-
RAJAMANDALA HYDROELECTRIC POWERPLANT 1X47 MW` R2-00080-A
METHODS AND DETAILS OF ALL TESTS AND Issue Date : 10 Dec 2018
INSPECTIONS (COMMISSIONING) Rev. No. : A
Page : 19
TOWER NO : TO TOWER NO :
LOAD : MW DATE :
RESULT (◦C)
TEST DESCRIPTION TO TO EXISTING REMARKS
RAJAMANDALA LINE
I
Phase R
II
I
Phase S
II
LINE I
I
Phase T
II
I
Phase R
II
I
Phase S
II
LINE II
I
Phase T
II
Name
Prepared by Subcontractor
Signature
Name
Inspected by Contractor
Signature
Name
Witnessed by PLN Pusertif
Signature
Acknowledged Name
Employer
by Signature
DOC.No. : HI-E-TL-TL-
RAJAMANDALA HYDROELECTRIC POWERPLANT 1X47 MW` R2-00050-A
METHODS AND DETAILS OF ALL TESTS AND Issue Date : 10 Dec 2018
INSPECTIONS (COMMISSIONING) Rev. No. : A
Page : 20
LOCATION : DATE :
Name
Prepared by Subcontractor
Signature
Name
Inspected by Contractor
Signature
Name
Witnessed by PLN Pusertif
Signature
Name
Acknowledged by Employer
Signature
DOC.No. : HI-E-TL-TL-
RAJAMANDALA HYDROELECTRIC POWERPLANT 1X47 MW` R2-00080-A
METHODS AND DETAILS OF ALL TESTS AND Issue Date : 10 Dec 2018
INSPECTIONS (COMMISSIONING) Rev. No. : A
Page : 21
DATE :
RESULT
NO TOWER SPAN LINE AREA
MF=(kV/M) EF=Mg
Note :
Name
Prepared by Subcontractor
Signature
Name
Inspected by Contractor
Signature
Name
Witnessed by PLN Pusertif
Signature
Name
Acknowledged
Employer
by
Signature
RAJAMANDALA HYDROELECTRIC POWER PLANT Doc No. : HI-E-TL-TL-R2
1 X 47 MW -00080-A
Issue Date : 10-Dec-2018
METHODS AND DETAILS OF ALL TESTS AND
Rev. No. : A
INSPECTIONS (COMMISSIONING)
Page :
CHECK ITEM
NO CONDITIONS TOOLS
COMPONENT
Construction Steel
5 Normal Slope Shift
Strusture
Bracing/Member/Besi Add
6 Normal Saggy Bending Corrosion Lost Broken
Diagonal Notes
Add
7 Sign Board Normal Saggy Faded Corrosion Lost Damaged
Notes
Wrong Add
8 No. Phase Normal Saggy Fadded Corrosion Lost
Install Notes
9 Jointing Plate Tower Normal Saggy Fadded Corrosion Lost Add Notes
11 Isolator
12 Arcing Horn
13 Conductor
14 Vibration Damper
16 Jumper Conductor
Note :
January
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 01 02 03 04 05 06 07 08 09
1 COMMISSIONING SCHEDULE 22 days Mon 14/01/19 Mon 04/02/19
2 Megger (Insulation Resistance) Test 1 day Mon 14/01/19 Mon 14/01/19
3 Inspection by Pusertif 12 days Mon 14/01/19 Fri 25/01/19
4 Temperature Measurement 6 days Wed 30/01/19 Mon 04/02/19
5 Noise Level Measurement 6 days Wed 30/01/19 Mon 04/02/19
6 Electric and Magnetic Field Measurement 6 days Wed 30/01/19 Mon 04/02/19