Manual de Diseño Intercambiador de Calor

Aspen Exchanger Design and Rating Shell & Tube V10 Page 1
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Problem Definition
Description
Heading
Company:
Location:
Service of Unit: Our Reference:
Item No.: Your Reference:
Date: Rev No.: Job No.:
Remarks
Application Options
Calculation mode Design (Sizing)
Location of hot fluid Shell side
Select geometry based on this dimensional standard SI
Calculation method Advanced method
Application Program
Condenser type Set default
Simulation calculation Set default
Application Program
Vaporizer type Set default
Simulation calculation Set default
Thermosiphon circuit calculation Set default
Process Data
Hot Side Cold Side
Fluid name
In Out In Out
Mass flow rate lb/h 174999 279998
Temperature °F 93 85 75 80,06
Vapor mass fraction 0 0 0 0
Pressure (absolute) psi 29,39 21,69 29,39 21,89
Pressure at liquid surface in column psi
Heat exchanged BTU/h
Adjust if over-specified Heat load Heat load
Estimated pressure drop psi 7,7 7,5
Allowable pressure drop psi 7,7 7,5
Fouling resistance ft²-h-F/BTU 0,002 0,002
Hot Side Properties
Hot Side Databank

Physical property package User specified properties
Pressures
Hot side composition specification Weight flowrate or %
psi
B-JAC VLE calculation method Ideal
29,39
B-JAC VLE calculation type Integral
21,69
Aspen property method
Aspen free-water method
Aspen water solubility
Aspen flash option Vapor-Liquid-Liquid
Aspen Plus or Aspen Properties run file
Hot side - Stream properties
Specific Vapor mass

Temperature
enthalpy fraction
F BTU/lb
75 -6801,1 0
75,86 -6800,2 0
76,72 -6799,3 0
77,59 -6798,5 0
78,45 -6797,6 0
79,31 -6796,7 0
80,17 -6795,9 0
80,99 -6795 0
81,85 -6794,1 0
82,71 -6793,3 0
83,57 -6792,4 0
84,43 -6791,5 0
85,28 -6790,7 0
86,14 -6789,8 0
87 -6788,9 0
87,86 -6788,1 0
88,71 -6787,2 0
89,57 -6786,3 0
90,43 -6785,5 0
91,29 -6784,6 0
92,14 -6783,7 0
93 -6782,9 0
Hot side - Liquid properties
Liquid specific Liquid thermal Liquid surface

Temperature Liquid viscosity Liquid density
heat cond. tension
F BTU/(lb*F) BTU/(ft*h*F) cp lb/ft3 lbf/ft
75 1,0037 0,352 0,9135 62,94 0,00495
75,86 1,0036 0,352 0,9034 62,918 0,00495
76,72 1,0036 0,353 0,8936 62,895 0,00494
77,59 1,0036 0,353 0,8839 62,873 0,00494
78,45 1,0036 0,354 0,8743 62,85 0,00493
79,31 1,0037 0,354 0,8649 62,828 0,00493
80,17 1,0038 0,355 0,8557 62,805 0,00492
80,99 1,0079 0,355 0,8471 62,784 0,00491
81,85 1,0081 0,355 0,8382 62,761 0,00491
82,71 1,0083 0,356 0,8295 62,739 0,0049
83,57 1,0084 0,356 0,8209 62,716 0,0049
84,43 1,0086 0,356 0,8124 62,694 0,00489
85,28 1,0087 0,357 0,8041 62,671 0,00489
86,14 1,0088 0,357 0,7959 62,649 0,00488
87 1,009 0,358 0,7878 62,626 0,00487
87,86 1,0091 0,358 0,7799 62,604 0,00487
88,71 1,0092 0,358 0,7721 62,581 0,00486
89,57 1,0093 0,359 0,7644 62,559 0,00486
90,43 1,0093 0,359 0,7569 62,536 0,00485
91,29 1,0094 0,36 0,7494 62,514 0,00485
92,14 1,0095 0,36 0,7421 62,491 0,00484
93 1,0095 0,36 0,7349 62,469 0,00483

Hot side - Vapor properties
Vapor specific Vapor thermal Vapor molecular

Temperature Vapor viscosity Vapor density
heat cond. weight
F BTU/(lb*F) BTU/(ft*h*F) cp lb/ft3
75
75,86
76,72
77,59
78,45
79,31
80,17
80,99
81,85
82,71
83,57
84,43
85,28
86,14
87
87,86
88,71
89,57
90,43
91,29
92,14
93
Hot side - 2nd Liquid phase properties
Liquid 2 specific Liquid 2 thermal Liquid 2 Liquid 2 surface

Temperature Liquid 2 density
heat cond. viscosity tension
75
75,86
76,72
77,59
78,45
79,31
80,17
80,99
81,85
82,71
83,57
84,43
85,28
86,14
87
87,86
88,71
89,57
90,43
91,29
92,14
93
Cold Side Properties
Cold Side Databank

Physical property package User specified properties
Pressures
Cold side composition specification Weight flowrate or %
psi
B-JAC VLE calculation method Ideal 29,39
21,89
Aspen property method
Aspen free-water method
Aspen water solubility
Aspen flash option Vapor-Liquid-Liquid
Aspen Plus or Aspen Properties run file
Cold side - Stream properties
Specific Vapor mass

Temperature
enthalpy fraction
F BTU/lb
75 -6801,1 0
75,86 -6800,2 0
76,72 -6799,3 0
77,59 -6798,5 0
78,45 -6797,6 0
79,31 -6796,7 0
80,17 -6795,9 0
80,99 -6795 0
81,85 -6794,1 0
82,71 -6793,3 0
83,57 -6792,4 0
84,43 -6791,5 0
85,28 -6790,7 0
86,14 -6789,8 0
87 -6788,9 0
87,86 -6788,1 0
88,71 -6787,2 0
89,57 -6786,3 0
90,43 -6785,5 0
91,29 -6784,6 0
92,14 -6783,7 0
93 -6782,9 0
Cold side - Liquid properties
Liquid specific Liquid thermal Liquid surface

Temperature Liquid viscosity Liquid density
heat cond. tension
75 1,0037 0,352 0,9135 62,94 0,00495
75,86 1,0036 0,352 0,9034 62,918 0,00495
76,72 1,0036 0,353 0,8936 62,895 0,00494
77,59 1,0036 0,353 0,8839 62,873 0,00494
78,45 1,0036 0,354 0,8743 62,85 0,00493
79,31 1,0037 0,354 0,8649 62,828 0,00493
80,17 1,0038 0,355 0,8557 62,805 0,00492
80,99 1,0079 0,355 0,8471 62,784 0,00491
81,85 1,0081 0,355 0,8382 62,761 0,00491
82,71 1,0083 0,356 0,8295 62,739 0,0049
83,57 1,0084 0,356 0,8209 62,716 0,0049
84,43 1,0086 0,356 0,8124 62,694 0,00489
85,28 1,0087 0,357 0,8041 62,671 0,00489
86,14 1,0088 0,357 0,7959 62,649 0,00488
87 1,009 0,358 0,7878 62,626 0,00487
87,86 1,0091 0,358 0,7799 62,604 0,00487
88,71 1,0092 0,358 0,7721 62,581 0,00486
89,57 1,0093 0,359 0,7644 62,559 0,00486
90,43 1,0093 0,359 0,7569 62,536 0,00485
91,29 1,0094 0,36 0,7494 62,514 0,00485
92,14 1,0095 0,36 0,7421 62,491 0,00484
93 1,0095 0,36 0,7349 62,469 0,00483

Cold side - Vapor properties
Vapor specific Vapor thermal Vapor molecular

Temperature Vapor viscosity Vapor density
heat cond. weight
F BTU/(lb*F) BTU/(ft*h*F) cp lb/ft3
75
75,86
76,72
77,59
78,45
79,31
80,17
80,99
81,85
82,71
83,57
84,43
85,28
86,14
87
87,86
88,71
89,57
90,43
91,29
92,14
93
Cold side - 2nd Liquid phase properties
Liquid 2 specific Liquid 2 thermal Liquid 2 Liquid 2 surface

Temperature Liquid 2 density
heat cond. viscosity tension
75
75,86
76,72
77,59
78,45
79,31
80,17
80,99
81,85
82,71
83,57
84,43
85,28
86,14
87
87,86
88,71
89,57
90,43
91,29
92,14
93
Geometry 1
Exchanger Type
Front head type A - channel & removable cover

Shell type E - one pass shell
Rear head type L - removable channel with flat cover
Exchanger position Horizontal
Location of front head for vertical units Set default
"E" shell flow direction (inlet nozzle location) Near rear head
ID OD Thickness series parallel

Shell(s) in 15,25
Front head in
RearHead in
Kettle in
Front cover type Flat bolted Front tubesheet thickness in

Rear cover type Flat bolted (L,N,P,W types) Rear tubesheet thickness in
Shell cover type Set default Tube projection from front tubesheet in 0,1181
Front cover welded to a cylinder No Tube projection from rear tubesheet in 0,1181
Rear cover welded to a cylinder No Distance from U-bend center to shell cover in
Tubesheet type Normal

Tube to tubesheet joint Expanded only (2 grooves)(App.A 'i')
Include expansion joint None
Flange type - hot side Hub

Flange type - cold side Hub
Tubes
Number of tubes (total) 160 Tube pitch in 0,9375

Number of tubes plugged Tube pattern 30-Triangular
Tube length in 192 Tube material Carbon Steel
Tube type Plain Tube surface Smooth
Tube outside diameter in 0,75 Tube wall roughness in
Tube wall thickness in 0,083 Tube cut angle (degrees)
Wall specification Average
Lowfin Tube type As specified Longitudinal fins per tube

Fin density #/in Longitudinal fin height in
Tube wall thickness in 0,083 Longitudinal fin thickness in
Tube root diameter in Longitudinal root spacing in
Fin height in Longitudinal fin cut and twist length in
Fin thickness in
Outside/Inside surface area ratio Twisted tube twist pitch in
Distance unfinned at baffle in Shell type: within shroud (convert to) Set default
Shroud inlet location None
Tube insert type None Shroud inlet gap length in
Twisted tape 360 degree twist pitch in Shroud outlet gap length in
Twisted tape thickness in Shroud thickness in 0,125
Tube internal enhancement Skid bar angle (deg) 60
Baffles
Baffle type Single segmental

Tubes are in baffle window Yes
Baffle cut (% of diam.) outer 20
Align baffle cut with tubes Yes
Multi-segmental baffle starting baffle Set default
Baffle cut orientation Horizontal
Baffle thickness in
Baffle spacing center-center in 12
Number of baffles
Baffle spacing at inlet in
End length at front head (tube end to closest baffle) in
End length at rear head (tube end to closest baffle) in
Distance between baffles at central in/out for G,H,I,J shells in
Distance between baffles at center of H shell in
Special inlet nozzle support no Number of supports at center of H shell

Support or blanking baffle at rear end no Number of supports at inlet/outlet for G, H, I, J shells
Length of tube beyond support/blanking baffle in Number of supports between central baffles
Number of extra supports for U-bends Number of supports at front head end space
Support/baffle to tangent of U-bend distance in Number of supports at rear head end space
Baffle OD to shell ID diametric clearance in Number of supports for K, X shells
Baffle tube hole to tube OD diametric clearance in
Longitudinal Baffle
Window length at rear head for F, G, H shells in
Window length at front head for G, H shells in
Window length at center for H shells in
Baffle thickness in
Percent leakage across longitudinal baffle
Deresonating Baffles
Number of deresonating baffles
Largest deresonating baffle-baffle or baffle-shell distance in
Geometry 2
Baffles
Number of regions for variable baffle pitch One region
Variable baffle pitch: First to last pitch ratio 1,5

Bundle
Tube layout option New (optimum) layout Open distance at top of layout in
Main input / Tube layout inconsistencies Set default (use layout) Open distance at bottom of layout in
Full or normal bundle Normal bundle Open distance on left side of layout in
Tube pattern 30-Triangular Open distance on right side of layout in
Tube pitch in 0,9375 Shell ID to outer tube limit diametric clearance in
Tube passes Outer tube limit diameter in
Pass layout orientation Program Horizontal pass partition width in
Pass layout Mixed (H) Vertical pass partition width in
Tube layout symmetry Standard symmetry Number of horizontal pass partition lanes
Number of sealing strip pairs Number of vertical pass partition lanes
Orientation of U-bends Undefined
Minimum U-bend diameter in
Cleaning lane or tube alignment Unaligned
Number of tie rods
Tie rod diameter in
Spacer diameter in
Nozzles
Shell Side Tube Side

Shell side nozzle flange rating - -
Shell side nozzle flange type Slip on Slip on
Use separate outlet nozzles for hot side liquid/vapor flows no

Use separate outlet nozzles for cold side liquid/vapor flows no
Shell Side
Shell side nozzle location options Opposite sides

Location of nozzle at U-bend Set default
Nozzle diameter displayed on TEMA sheet Nominal
Tube Side
Geometry 3
Impingement Protection
Impingement protection device None
Impingement plate diameter in
Impingement plate length (parallel to tube axis) in
Impingement plate width (normal to tube axis) in
Impingement plate thickness in
Impingement plate distance in from shell ID in
Impingement plate clearance to tube edge in
Impingement plate perforated area %
Thermosiphon Piping
Pipework loss calculation Set default
Percent of driving head lost in inlet line
Percent of driving head lost in outlet line
Height of column liquid level in

Height of heat transfer region inlet in
Height of return line to column in
Construction Spec
Materials
Cylinder - hot side Carbon Steel
Cylinder - cold side Carbon Steel
Tubesheet Carbon Steel
Double tubesheet (inner) Set Default
Baffles Carbon Steel
Tube material Carbon Steel
Tube material thermal conductivity BTU/(ft-h-F)

Tube material density lb/ft³
Tube material modulus of elasticity psi
Tubesheet cladding - hot side Set Default

Tubesheet cladding - cold side Set Default
Gaskets - hot side
Gaskets - cold side Flat metal jacketed fiber
Specifications
Design Code ASME Code Sec VIII Div 1
Service class Normal
TEMA class R - refinery service
Material standard ASME
Dimensional standard ANSI - American
Hot side Cold side

Design pressure (gauge) psi 43,51 43,51
Design temperature °F 158 149
Vacuum design pressure (gauge) psi
Test pressure (gauge) psi
Corrosion allowance in 0,125 0,125
Radiography Spot Spot
Program Options1
Design Options
Use shell ID or OD as reference Inside diameter

Shell side nozzle location options Opposite sides
Location of nozzle at U-bend Set default
Allow baffles under nozzles No
Use proportional baffle cut Yes
Number of tube rows between sealing strips 6
Percent of tubes to be plugged 0
Remove tubes for vapor disengagement space in flooded evaporator No
Percent of shell diameter for disengagement
Number of regions for variable baffle pitch One region
Variable baffle pitch: First to last pitch ratio 1,5
Increment Minimum Maximum

Shell diameter in 0,9843 5,9055 98,4252
Tube length in 5,9055 47,2441 236,2205
Tube passes 1,2,4,6... 1 8
Baffle spacing in 2 30
Baffle cut (% of diameter) 10 40
Shells in series 1 6
Shells in parallel 1 10
Use pipe for shells below this diameter in 24
Hot Side Cold Side
Minimum fluid velocity ft/s 0,03
Maximum fluid velocity ft/s 32,81
Target % pressure drop in nozzles 15 15
Maximum exit entrainment ratio (mass liquid/vapor) (pool boilers only) 0,02
Allow local temperature cross Yes
Design search thoroughness options Normal

Basis for design optimization Minimum cost
Highest cost or area ratio considered 1,25
Minimum % excess surface area required 0
Show units that meet minimum actual/required surface area ratio 0,9
Show units that meet maximum actual/allowed hot side pressure drop ratio 1,5
Show units that meet maximum actual/allowed cold side pressure drop ratio 1,5
Optimisation item number to repeat 0
Thermal Analysis Options
Hot Side Cold Side

Liquid heat transfer coefficient BTU/(h-ft²-F)
Two phase heat transfer coefficient BTU/(h-ft²-F)
Vapor heat transfer coefficient BTU/(h-ft²-F)
Liquid heat transfer coefficient multiplier 1 1

Two phase heat transfer coefficient multiplier 1 1
Vapor heat transfer coefficient multiplier 1 1
Pressure drop multiplier 1 1
U-bend area will be considered effective for heat transfer Set default
Fraction of tube area submerged for shell side condensers
Weir height above bundle for kettle reboiler in
Minimum allowable MTD Ft correction factor 0,7
Fouling calculation options Adjust both sides based on fouling input
Hot Side Cold Side

Fouling layer thickness in
Fouling thermal conductivity BTU/(ft-h-F)
Correlations
Pressure drop: friction / gravity, hot side friction only

Pressure drop: friction / gravity, cold side friction only
Vibration analysis method Full HTFS analysis
Tube axial stress psi
Effective cross flow fraction
Lowfin tube calculation method HTFS / ESDU
Single phase tubeside heat transfer method HTFS recommended method
Condensation Options
Desuperheating heat transfer method Wet wall
Condensation heat transfer model HTFS - Silver-Bell
Vapor shear heat transfer enhancement Use vapor shear enhancement
Liquid subcooling heat transfer/vertical Not Used
Priority for condenser outlet temperature (mixtures) Vapor-Gas
Vaporization Options
Subcooled boiling accounted for in Heat transfer & pressure drop
Post dryout heat transfer determined yes
Boiling Curve Correction

Heat flux reference point BTU/(h-ft²)
Temperature difference (Delta T) reference point °F
Boiling curve exponent on Delta T
Correction to boiling curve Boiling curve not used
Falling film evaporation method HTFS recommended method
Program Options 2
Enhancements
Shell side enhancements
Enhancement identification
Tube side enhancements

Enhancement identification
CalculationOptions
Maximum number of Iterations 100
Convergence tolerance - heat load 0,0001
Convergence tolerance - pressure 0,0001
Relaxation parameter 0,5
Calculation grid resolution Medium
Convergence criterion Stop when fully converged
Calculation step size 0,2
Pressure calculation option - hot side Outlet, with minimum
Pressure calculation option - cold side Outlet, with minimum
Warnings & Messages

Description
No Maximum Allowable Pressure Drop was specified for either stream. Estimated values of 7,7
psi (hot side) and 7,5 psi (cold side) were used. Design results are usually very susceptible to at
Input Warning 1063
least one of these values, and the estimates may not match your process requirements. Treat the
exchanger designs produced with caution.
The consolidated process conditions for Stream 1, prior to the main calculations, give a heat load
Note 1860 of -1416490 BTU/h, for a flow of 174999 lb/h, with outlet temperature 85 F and quality (vapor
mass fraction) 0.
The consolidated process conditions for Stream 2, prior to the main calculations, give a heat load
Note 1860 of 1415807 BTU/h, for a flow of 279998 lb/h, with outlet temperature 80,06 F and quality (vapor
mass fraction) 0.
A nominal baffle cut of 40 percent has given local cuts of 41,30783 and 41,30783 percent, to
Note 1258 match the tube line locations. The effective (mean) cut used in the calculations is 41,30783
percent. [for double segmental baffles, this refers to the outer cuts]
Advisory 1446 The Advanced calculation has converged after 23 iterations
Note 1701 Design calculation successfully completed.
You have a fouling fluid on the shell side but no provision for mechanical cleaning lanes. You may
Advisory 1644
wish to go to a square (or rotated square) layout, or increase the tube pitch.
Optimization Path
Current selected case 2

Shell Tube Length Pressure Drop Baffle Tube Units Total
Area Tube
Item Size Actual Reqd. Shell Dp Ratio Tube Dp Ratio Pitch No. No. P S Price
ratio Pass
in ft ft psi psi in Dollar(US)
1 17,25 19,1929 18,9331 1,01 5,98 0,78 0,98 0,13 7,0866 30 1 254 1 1 29693
2 17,25 19,685 19,5361 1,01 2,57 0,33 5,15 0,69 10,4331 20 2 236 1 1 28556
3 19,25 16,7323 16,6731 1 1,37 0,18 0,75 0,1 12,4016 14 1 313 1 1 30899
4 19,25 15,748 15,6804 1 1,09 0,14 2,75 0,37 18,1102 8 2 313 1 1 30167
5 21,25 14,2716 14,0786 1,01 1,84 0,24 0,61 0,08 9,252 16 1 391 1 1 33330
6 21,25 13,7795 13,623 1,01 2,69 0,35 1,98 0,26 7,6772 18 2 366 1 1 32680
7 23,25 10,8268 10,7911 1 2,25 0,29 6,93 0,92 6,2992 16 4 442 1 1 34593
2 17,25 19,685 19,5361 1,01 2,57 0,33 5,15 0,69 10,4331 20 2 236 1 1 28556
Operational Issues
Unsupported Design
Vibration Rho-V-Sq
tube length Status
No No No OK
No No No OK
No No No OK
No No No OK
No No No OK
No No No OK
No No No OK
No No No OK
Recap of Design
Current selected case C

A B C
Shell ID in 17,25 15,25 17,25
Tube length - actual ft 19,685 16 19,685
Tube length - required ft 19,5434 14,1379 19,5361
Pressure drop, SS psi 2,57 0,97 2,57
Pressure drop, TS psi 5,15 2,59 5,15
Baffle spacing in 10,4331 12 10,4331
Number of baffles 20 14 20
Tube passes 2 2 2
Tube number 236 180 236
Number of units in series 1 1 1
Number of units in parallel 1 2 1
Total price Dollar(US) 28556 47334 28556
Program mode Design (Sizing) Design (Sizing) Design (Sizing)

Advanced
Calculation method Advanced method Advanced method
method
Area Ratio (dirty) 1,01 1,13 1,01
Film coef overall, SS BTU/(h*ft2*F) 1004,29 774,71 1004,29
Film coef overall, TS BTU/(h*ft2*F) 1020,92 730,19 1020,91
Heat load BTU/h 1416506 1416149 1416149
Recap case fully recoverable Yes Yes Yes

TEMA Sheet
Heat Exchanger Specification Sheet

1 Company:
2 Location:
3 Service of Unit: Our Reference:
4 Item No.: Your Reference:
5 Date: Rev No.: Job No.:
6 Size17,2441
: - 236,2205 in Type: AEL Horizontal Connected in: 1 parallel 1 series
7 Surf/unit(eff.) 900,5 ft² Shells/unit 1 Surf/shell(eff.) 900,5 ft²
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name
11 Fluid quantity, Total lb/h 174999 279998
12 Vapor (In/Out) lb/h 0 0 0 0
13 Liquid lb/h 174999 174999 279998 279998
14 Noncondensable lb/h 0 0 0 0
15
16 Temperature (In/Out) °F 93 84,99 75 80,05
17 Bubble / Dew point °F / / / /
18 Density Vapor/Liquid lb/ft³ / 62,469 / 62,679 / 62,94 / 62,808
19 Viscosity cp / 0,7349 / 0,807 / 0,9135 / 0,857
20 Molecular wt, Vap
21 Molecular wt, NC
22 Specific heat BTU/(lb-F) / 1,0095 / 1,0087 / 1,0037 / 1,0038
23 Thermal conductivity BTU/(ft-h-F) / 0,36 / 0,357 / 0,352 / 0,354
24 Latent heat BTU/lb
25 Pressure (abs) psi 29,39 26,82 29,39 24,25
26 Velocity (Mean/Max) ft/s 1,7 / 1,81 5,64 / 5,64
27 Pressure drop, allow./calc. psi 7,7 2,57 7,5 5,15
28 Fouling resistance (min) ft²-h-F/BTU 0,002 0,002 0,0026 Ao based
29 Heat exchanged 1416149 BTU/h MTD (corrected) 10,78 °F
30 Transfer rate, Service 145,85 Dirty 146,96 Clean 447,22 BTU/(h-ft²-F)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure psi 43,51 / / 43,51 / /
34 Design temperature °F 158 149
T2 S1
35 Number passes per shell 1 2

36 Corrosion allowance in 0,125 0,125 T1 S2
37 Connections In in 1 6 / - 1 6 / -
38 Size/Rating Out 1 6 / - 1 6 / -
39 Nominal Intermediate 1 / - 1 / -
40 Tube #: 236 OD: 0,75 Tks. Average 0,083 in Length:
236,2205 in Pitch: 0,9375 in Tube pattern:30
41 Tube type: Plain Insert:None Fin#: #/in Material:Carbon Steel
42 Shell Carbon Steel ID 17,25 OD 18 in Shell cover -
43 Channel or bonnet Carbon Steel Channel cover Carbon Steel
44 Tubesheet-stationary Carbon Steel - Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross Carbon Steel Type Single segmental Cut(%d) 41,31 Horizontal
Spacing: c/c 10,4331 in
47 Baffle-long - Seal Type Inlet 17,4793 in
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 940 Bundle entrance 219 Bundle exit 218 lb/(ft-s²)
52 Gaskets - Shell side - Tube side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 5203,2 Filled with water 7007 Bundle 3092,2 lb
56 Remarks
57
58
Overall Summary
1 Size 17,25 X 236,2205 in Type AEL Hor Connected in 1 parallel 1 series

2 Surf/Unit (gross/eff/finned) 912,2 / 900,5 / ft² Shells/unit 1
3 Surf/Shell (gross/eff/finned) 912,2 / 900,5 / ft²
4 Design (Sizing) PERFORMANCE OF ONE UNIT
5 Shell Side Tube Side Heat Transfer Parameters
6 Process Data In Out In Out Total heat load BTU/h 1416149
7 Total flow lb/h 174999 279998 Eff. MTD/ 1 pass MTD °F 10,78 / 11,4
8 Vapor lb/h 0 0 0 0 Actual/Reqd area ratio - fouled/clean 1,01 / 3,07
9 Liquid lb/h 174999 174999 279998 279998
10 Noncondensable lb/h 0 0 Coef./Resist. BTU/(h-ft²-F) ft²-h-F/BTU %
11 Cond./Evap. lb/h 0 0 Overall fouled 146,96 0,0068
12 Temperature °F 93 84,99 75 80,05 Overall clean 447,22 0,0022
13 Bubble Point °F Tube side film 1020,91 0,001 14,4
14 Dew Point °F Tube side fouling 389,33 0,0026 37,75
15 Vapor mass fraction 0 0 0 0 Tube wall 3834,14 0,0003 3,83
16 Pressure (abs) psi 29,39 26,82 29,39 24,25 Outside fouling 500 0,002 29,39
17 DeltaP allow/cal psi 7,7 2,57 7,5 5,15 Outside film 1004,29 0,001 14,63
18 Velocity ft/s 1,6 1,6 5,63 5,64
19 Liquid Properties Shell Side Pressure Drop psi %
20 Density lb/ft³ 62,469 62,679 62,94 62,808 Inlet nozzle 0,17 6,44
21 Viscosity cp 0,7349 0,807 0,9135 0,857 InletspaceXflow 0,12 4,59
22 Specific heat BTU/(lb-F) 1,0095 1,0087 1,0037 1,0038 Baffle Xflow 1,47 57,23
23 Therm. cond. BTU/(ft-h-F) 0,36 0,357 0,352 0,354 Baffle window 0,58 22,61
24 Surface tension lbf/ft OutletspaceXflow 0,12 4,63
25 Molecular weight 18,02 18,02 18,02 18,02 Outlet nozzle 0,12 4,49
26 Vapor Properties Intermediate nozzles
27 Density lb/ft³ Tube Side Pressure Drop psi %
28 Viscosity cp Inlet nozzle 0,24 4,7
29 Specific heat BTU/(lb-F) Entering tubes 0,22 4,2
30 Therm. cond. BTU/(ft-h-F) Inside tubes 4,22 81,96
31 Molecular weight Exiting tubes 0,34 6,51
32 Two-Phase Properties Outlet nozzle 0,14 2,62
33 Latent heat BTU/lb Intermediate nozzles
34 Heat Transfer Parameters Velocity / Rho*V2 ft/s lb/(ft-s²)
35 Reynolds No. vapor Shell nozzle inlet 3,88 940
36 Reynolds No. liquid 12662,12 11531,28 28094,25 29945,87 Shell bundle Xflow 1,6 1,6
37 Prandtl No. vapor Shell baffle window 1,18 1,18
38 Prandtl No. liquid 4,98 5,52 6,3 5,87 Shell nozzle outlet 3,87 937
39 Heat Load BTU/h BTU/h Shell nozzle interm
40 Vapor only 0 0 ft/s lb/(ft-s²)
41 2-Phase vapor 0 0 Tube nozzle inlet 6,16 2388
42 Latent heat 0 0 Tubes 5,63 5,64
43 2-Phase liquid 0 0 Tube nozzle outlet 6,17 2393
44 Liquid only -1416490 1415807 Tube nozzle interm
45 Tubes Baffles Nozzles: (No./OD)
46 Type Plain Type Single segmental Shell Side Tube Side
47 ID/OD in 0,584 / 0,75 Number 20 Inlet in 1 / 6,625 1 / 6,625
48 Length act/eff ft 19,685 / 19,4322 Cut(%d) 41,31 Outlet 1 / 6,625 1 / 6,625
49 Tube passes 2 Cut orientation H Intermediate / /
50 Tube No. 236 Spacing: c/c in 10,4331 Impingement protection None
51 Tube pattern 30 Spacing at inlet in 17,4793
52 Tube pitch in 0,9375 Spacing at outlet in 17,4793
53 Insert None
54 Vibration problem (HTFS / TEMA) No / RhoV2 violation No
Overall Performance
Design (Sizing) Shell Side Tube Side

Total mass flow rate lb/h 174999 279998
Vapor mass flow rate (In/Out) lb/h 0 0 0 0
Liquid mass flow rate lb/h 174999 174999 279998 279998
Vapor mass fraction 0 0 0 0
Temperatures °F 93 84,99 75 80,05
Bubble / Dew point °F / / / /
Operating Pressures psi 29,39 26,82 29,39 24,25
Film coefficient BTU/(h-ft²-F) 1004,29 1020,91
Fouling resistance ft²-h-F/BTU 0,002 0,0026
Velocity (highest) ft/s 1,81 5,64
Pressure drop (allow./calc.) psi 7,7 / 2,57 7,5 / 5,15
Total heat exchanged BTU/h 1416149 Unit AEL 2 1 ser
pass 1 par
Overall clean coeff. (plain/finned) BTU/(h-ft²-F) 447,22 / Shell size 17,2441 - 236,2205 in Hor
Overall dirty coeff. (plain/finned) BTU/(h-ft²-F) 146,96 / Tubes Plain
Effective area (plain/finned) ft² 900,5 / Insert None
Effective MTD °F 10,78 No. 236 OD 0,75 Tks 0,083 in
Actual/Required area ratio (dirty/clean) 1,01 / 3,07 Pattern 30 Pitch 0,9375 in
Vibration problem (HTFS) No Baffles Single segmental Cut(%d) 41,31
RhoV2 problem No Total cost 28556 Dollar(US)
Heat Transfer Resistance

Shell side / Fouling / Wall / Fouling / Tube side
Resistance Distribution
Overall Coefficient / Resistance Summary Clean Dirty Max Dirty

Area required (tube OD base) ft² 293,7 893,6 900,5
Area ratio: actual/required 3,07 1,01 1
Overall coefficient BTU/(h-ft²-F) 447,22 146,96 145,85
Overall resistance ft²-h-F/BTU 0,0022 0,0068 0,0069
Shell side fouling ft²-h-F/BTU 0 0,002 0,002
Tube side fouling 0 0,0026 0,0026
Resistance Distribution BTU/(h-ft²-F) ft²-h-F/BTU % % %
Shell side film 1004,29 0,001 44,53 14,63 14,52
Shell side fouling 500 0,002 29,39 29,5
Tube wall 3834,14 0,0003 11,66 3,83 3,8
Tube side fouling * 389,33 0,0026 37,75 37,89
Tube side film * 1020,91 0,001 43,81 14,4 14,29
* Based on outside surface - Area ratio: Ao/Ai = 1,28

Shell by Shell Conditions
Shell 1
Shell heat load BTU/h 1416490
Shell inlet temperature F 93
Shell outlet temperature F 84,99
Tube inlet temperature F 75
Tube outlet temperature F 80,05
Shell inlet vapor fraction 0
Shell outlet vapor fraction 0
Tube inlet vapor fraction 0
Tube outlet vapor fraction 0
Shell inlet pressure psi 29,39
Shell outlet pressure psi 26,82
Tube inlet pressure psi 29,39
Tube outlet pressure psi 24,25
Shell pressure drop psi 2,57
Tube pressure drop psi 5,15
Mean shell metal temperature F 88,52
Mean tube metal temperature F 83,57
Minimum tube metal temperature F 80,4
Maximum tube metal temperature F 86,05

Heat Transfer Coefficients
Film coefficients BTU/(h-ft²-F) Shell Side Tube Side

Bare area (OD) / Finned area Bare area (OD) / ID area
Overall film coefficients 1004,29 / 1020,91 / 1311,1
Vapor sensible / /
Two phase / /
Liquid sensible 1004,29 / 1020,91 / 1311,1
Heat Transfer Parameters In Out In Out
Prandtl numbers Vapor
Liquid 4,98 5,52 6,3 5,87
Reynolds numbers Vapor Nominal
Liquid Nominal 12662,12 11531,28 28094,25 29945,87
Fin Efficiency
MTD & Flux
Temperature Difference °F Heat Flux (based on tube O.D) BTU/(h-ft²)

Overall effective MTD 10,78 Overall flux 1585,1
One pass counterflow MTD 11,4 Critical heat flux (at highest ratio)
LMTD based on end points 11,4 Highest local flux 2231,8
Effective MTD correction factor 0,95 Highest local/critical flux
Wall Temperatures °F
Shell mean metal temperature 88,52
Tube mean metal temperature 83,57
Tube wall temperatures (highest/lowest) 86,05 / 80,4
Duty Distribution
Heat Load Summary Shell Side Tube Side

BTU/h % total BTU/h % total
Vapor only 0 0 0 0
2-Phase vapor 0 0 0 0
Latent heat 0 0 0 0
2-Phase liquid 0 0 0 0
Liquid only -1416490 100 1415807 100
Total -1416490 100 1415807 100
Effectiveness 0,4452
Pressure Drop
Pressure Drop psi Shell Side Tube Side

Maximum allowed 7,7 7,5
Total calculated 2,57 5,15
Gravitational 0 0
Frictional 2,57 5,14
Momentum change 0 0
ft/s psi %dp ft/s psi %dp
Pressure drop distribution
Near Inlet Near Outlet Near Inlet Near Outlet
Inlet nozzle 3,88 0,17 6,44 6,16 0,24 4,7

Entering bundle 1,87 5,63 0,22 4,2
Inside tubes 5,63 5,64 4,22 81,96
Inlet space Xflow 1,81 0,12 4,59
Bundle Xflow 1,6 1,6 1,47 57,23
Baffle windows 1,18 1,18 0,58 22,61
Outlet space Xflow 1,81 0,12 4,63
Exiting bundle 1,86 5,64 0,34 6,51
Outlet nozzle 3,87 0,12 4,49 6,17 0,14 2,62
Liquid outlet nozzle
Vapor outlet nozzle
Intermediate nozzles
Flow Analysis
Shell Side Flow Fractions Inlet Middle Outlet Diameter Clearance

in
Crossflow (B stream) 0,68 0,48 0,68
Window (B+C+F stream) 0,75 0,53 0,75
Baffle hole - tube OD (A stream) 0,16 0,3 0,16 0,0313
Baffle OD - shell ID (E stream) 0,09 0,17 0,09 0,1875
Shell ID - bundle OTL (C stream) 0,06 0,05 0,06 0,5
Pass lanes (F stream) 0 0 0
Rho*V2 Analysis Flow Area Velocity Density Rho*V2 TEMA limit

in² ft/s lb/ft³ lb/(ft-s²) lb/(ft-s²)
Shell inlet nozzle 28,89 3,88 62,469 940 1500
Shell entrance 36,338 3,08 62,469 594 4000
Bundle entrance 59,909 1,87 62,469 219 4000
Bundle exit 59,909 1,86 62,679 218 4000
Shell exit 36,338 3,07 62,679 592 4000
Shell outlet nozzle 28,89 3,87 62,679 937
in² ft/s lb/ft³ lb/(ft-s²) lb/(ft-s²)
Tube inlet nozzle 28,89 6,16 62,94 2388 5999
Tube inlet 31,608 5,63 62,94 1995
Tube outlet 31,608 5,64 62,808 1999
Tube outlet nozzle 28,89 6,17 62,808 2393
Thermosiphons and Kettles
Thermosiphons
Thermosiphon stability
Vertical tube side thermosiphons

Flow reversal criterion - top of the tubes (should be > 0.5)
Flooding criterion - top of the tubes (should be > 1.0)
Fraction of the tube length flooded
Kutateladze Number in axial nozzle (should be > 3.2)
Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction
Thermal Details - Vibration Analysis - Fluid Elastic Instability HTFS
Shell number: Shell 1

Fluid Elastic Instability Analysis
Vibration tube number 1 2 4
Vibration tube location Inlet row, centre Outer window, bottom Baffle overlap
Vibration No No No
W/Wc for heavy damping (LDec=0.1) 0,02 0,07 0,02
W/Wc for medium damping (LDec=0.03) 0,03 0,13 0,04
W/Wc for light damping (LDec=0.01) 0,06 0,22 0,07
W/Wc for estimated damping 0,03 0,11 0,04
Estimated log Decrement 0,04 0,04 0,04
Tube natural frequency cycle/s 120,83 120,83 322,15
Natural frequency method Exact Solution Exact Solution Exact Solution
Dominant span
Tube effective mass lb/ft 1,03 1,03 1,03
Vibration tube number 5 6 8
Vibration tube location Bottom Row Inlet row, end Outer window, top
Vibration No No No
W/Wc for heavy damping (LDec=0.1) 0,02 0,02 0,07
W/Wc for medium damping (LDec=0.03) 0,03 0,03 0,13
W/Wc for light damping (LDec=0.01) 0,06 0,06 0,22
W/Wc for estimated damping 0,03 0,03 0,11
Estimated log Decrement 0,04 0,04 0,04
Tube natural frequency cycle/s 120,83 120,83 120,83
Natural frequency method Exact Solution Exact Solution Exact Solution
Dominant span
Tube effective mass lb/ft 1,03 1,03 1,03

Note: W/Wc = ratio of actual shellside flowrate to critical flowrate for onset of fluid-elastic instability
Tube material density lb/ft³ 489,544

Tube axial stress psi 216
Tube material Young's Modulus psi 29165263
U-bend longest unsupported length in
Resonance Analysis (HTFS)
Shell number: Shell 1

Resonance Analysis
Vibration tube number 1 1 1 2
Vibration tube location Inlet row, centre Inlet row, centre Inlet row, centre Outer window, bottom
Location along tube Inlet Midspace Outlet Inlet
Vibration problem No No No No
Span length in 17,4793 20,8661 27,9124 27,9124
Frequency ratio: Fv/Fn 0,11 0,02 0,01 0,04
Frequency ratio: Fv/Fa 0,01 0 0 0
Frequency ratio: Ft/Fn 0,07 0,01 0,01 0,03
Frequency ratio: Ft/Fa 0 0 0 0
Vortex shedding amplitude in
Turbulent buffeting amplitude in
TEMA amplitude limit in
Natural freq., Fn cycle/s 120,83 120,83 120,83 120,83
Acoustic freq., Fa cycle/s 1978,25 1975,17 1974,94 1978,25
Flow velocity ft/s 1,87 0,37 0,19 0,7
X-flow fraction 1 0,56 0,56 0,56
RhoV2 lb/(ft*s2) 219 9 2 30
Strouhal No. 0,46 0,46 0,46 0,46

Vibration tube location Outer window, bottom Outer window, bottom Baffle overlap Baffle overlap
Location along tube Midspace Outlet Inlet Midspace
Span length in 20,8661 17,4793 17,4793 10,4331
Frequency ratio: Fv/Fa 0,01 0 0 0,01
X-flow fraction 0,56 0,56 0,56 0,56
RhoV2 lb/(ft*s2) 120 52 49 192
Strouhal No. 0,46 0,46 0,46 0,46

Vibration tube number 4 5 5 5 6
Vibration tube location Baffle overlap Bottom Row Bottom Row Bottom Row Inlet row, end
Location along tube Outlet Inlet Midspace Outlet Inlet
Vibration problem No No No No No
Span length in 17,4793 27,9124 20,8661 17,4793 17,4793
Frequency ratio: Fv/Fn 0,02 0,01 0,02 0,11 0,11
Frequency ratio: Fv/Fa 0 0 0 0,01 0,01
Frequency ratio: Ft/Fn 0,01 0,01 0,01 0,07 0,07
Frequency ratio: Ft/Fa 0 0 0 0 0
Natural freq., Fn cycle/s 322,15 120,83 120,83 120,83 120,83
Acoustic freq., Fa cycle/s 1974,94 1978,25 1975,17 1974,94 1978,25
Flow velocity ft/s 0,88 0,19 0,37 1,86 1,87
X-flow fraction 0,56 0,56 0,56 1 0,56
RhoV2 lb/(ft*s2) 49 2 9 218 219
Strouhal No. 0,46 0,46 0,46 0,46 0,46

Vibration tube location Inlet row, end Inlet row, end Outer window, top Outer window, top
Location along tube Midspace Outlet Inlet Midspace
Span length in 20,8661 27,9124 17,4793 20,8661
Frequency ratio: Fv/Fa 0 0 0 0,01
X-flow fraction 0,56 0,56 0,56 0,56
RhoV2 lb/(ft*s2) 9 2 52 120
Strouhal No. 0,46 0,46 0,46 0,46

Vibration tube number 8
Vibration tube location Outer window, top
Location along tube Outlet
Vibration problem No
Span length in 27,9124
Frequency ratio: Fv/Fn 0,04
Frequency ratio: Fv/Fa 0
Frequency ratio: Ft/Fn 0,03
Frequency ratio: Ft/Fa 0
Natural freq., Fn cycle/s 120,83
Acoustic freq., Fa cycle/s 1974,94
Flow velocity ft/s 0,7
X-flow fraction 0,56
RhoV2 lb/(ft*s2) 30
Strouhal No. 0,46

Methods Summary
Hot Side Cold Side

Heat transfer coefficient multiplier No No
Heat transfer coefficient specified No No
Pressure drop multiplier No No
Pressure drop calculation option friction only friction only
Calculation method Advanced method

Desuperheating heat transfer method Wet wall
Multicomponent condensing heat transfer method HTFS - Silver-Bell
Vapor shear enhanced condensation Yes
Liquid subcooling heat transfer (vertical shell) Not Used
Subcooled boiling accounted for in Heat transfer & pressure drop

Post dryout heat transfer accounted for in No
Correction to user-supplied boiling curve Boiling curve not used
Falling film evaporation method HTFS recommended method
Single phase tube side heat transfer method HTFS recommended method
Lowfin Calculation method HTFS / ESDU
Tube Pass Multiplier 1

Basic Geometry
Unit Configuration
Exchanger type AEL Tube number 236
Position Hor Tube length actual ft 19,685
Arrangement 1 parallel 1 series Tube passes 2
Baffle type Single segmental Tube type Plain
Baffle number 20 Tube O.D. in 0,75
Spacing (center-center) in 10,4331 Tube pitch in 0,9375
Spacing at inlet in 17,4793 Tube pattern 30
Shell Kettle Front head Rear Head

Outside diameter in 18 18 18
Inside diameter in 17,25 17,25 17,25

Nozzle type Inlet Outlet Inlet Outlet
Number of nozzles 1 1 1 1
Actual outside diameter in 6,625 6,625 6,625 6,625
Inside diameter in 6,065 6,065 6,065 6,065
Height under nozzle in 1,8792 1,8792
Dome inside diameter in
Vapor belt inside diameter in
Vapor belt inside width in
Vapor belt slot area in2
No No No
Impingement protection
impingement impingement impingement
Distance to tubesheet in 228,3465 7,6772
Tubes
Tubes
Type Plain Total number of tubes 236

Outside diameter in 0,75 Number of tubes plugged 0
Inside diameter in 0,584 Tube length actual ft 19,685
Wall thickness in 0,083 Tube length effective ft 19,4322
Area Ratio Ao/Ai 1,284247 Front tubesheet thickness in 1,3986
Pitch in 0,9375 Rear tubesheet thickness in 1,3986
Pattern 30 Material Carbon Steel
External enhancement Thermal conductivity BTU/(ft-h-F) 29,975
Internal enhancement
Low fins Longitudinal fins
Fin density #/in Fin number 0
Fin height in Fin thickness in
Fin thickness in Fin height in
Tube root diameter in Fin spacing in
Tube wall thickness under fin in Cut and twist length in
Tube inside diameter under fins in
Other (high) fins
High Fin Type Default High Fin Thick in
High Fin Tip Diameter in High Fin Frequency #/in
Baffles
Baffles
Type Single segmental Baffle cut: inner/outer/interm
Tubes in window Yes Actual (% diameter) / 41,31 /
Number 20 Nominal (% diameter) / 40 /
Spacing (center-center) in 10,4331 Actual (% area) / 38,99 /
Spacing at inlet in 17,4793 Cut orientation H
Spacing at outlet in 17,4793 Thickness in 0,1875
Spacing at center in/out for G,H,I,J in Tube rows in baffle overlap 3
Spacing at center for H shell in Tube rows in baffle window 6,5
End length of the front head in 18,9961 Baffle hole - tube od diam clearance in 0,0313
End length of the rear head in 18,9961 Shell id - tube od diam clearance in 0,1875
Variable Baffle Spacings

Supports-Misc. Baffles
Supports - tube Longitudinal Baffle

Supports in endspace at front head 0 Thickness in
Supports in endspace at rear head 0 Window length at front end in
Supports between baffles 0 Window length at center in
Support blanking baffle No Window length at rear end in
Supports at U-bend 0
Supports at each G,H,J shell inlet and I shell outlet 0
Supports at center of H shell 0
Supports for K,X shells 0
Special support at inlet nozzle No
Bundle
Bundle
Shell ID to center 1st tube row in Tube passes 2
From top 1,8792 Tube pass layout Ribbon (single band)
From bottom 1,8792 Tube pass orientation Standard (horizontal)
From right 0,2812 U-bend orientation Undefined
From left 0,2812 Horizontal pass lane width in 0,625
Impingement protection None Vertical pass lane width in
Impingement plate clearance to tube edge in Interpass tube alignment No
Impingement plate diameter in Deviation in tubes/pass 0
Impingement plate width in Outer tube limit in 16,75
Impingement plate length in Shell id - bundle otl diam clearance in 0,5
Impingement plate thickness in Tie rod number 6
Gross surface area per shell ft² 912,2 Tie rod diameter in 0,376
Effective surface area per shell ft² 900,5 Sealing strips (pairs) 2
Bare tube area per shell ft² 900,5 Tube to Tubesheet joint Exp. 2 grv
Finned area per shell ft² 0 Tube projection from front tsht in 0,1181
U-bend area per shell ft² 0 Tube projection from rear tsht in 0,1181
Enhancements
Inserts & Internal enhancements

Tube insert type None
Twist tape 360 deg twist pitch in
Twisted tape thickness in
hiTRAN part number
Setting Plan
Views on arrow A
A 268,189 Overall
233,1496
T2
9,6452
9,3706
7,6772 220,6693
15
T2 S1
15
T1
T1 S2
S1 9,3706 47,2441 141,7323
Pulling Length 220
15
15
16
S2
2,9528 15,6 2,9528
15,6
3,8976
3,8976
5,9055 5,9055
2 Bolts 2 Bolts
Fixed Sliding
Nozzle Data Design Data Units Shell Channel Notes: Company:

Ref OD Wall Standard Notes Design Pressure psi 43,51 43,51 Location:
S1 6,625" 0,28" Slip on Design Temperature °F 158 149 Service of Unit: Our Reference:
S2 6,625" 0,28" Slip on Full Vacuum Item No.: Your Reference:
T1 6,625" 0,28" Slip on Corrosion Allowance in 0,125 0,125 Date: Rev No.: Job No.:
T2 6,625" 0,28" Slip on Test Pressure psi
Number of Passes 1 2
Radiography Company Name
PWHT City, State
Internal Volume ft³ 17,3925 12,7826 Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME Section VIII Div. 1
Setting Plan
Weight Summary TEMA Type: AEL
Empty Flooded Bundle Size: 17 - 236 Dwg No.: Rev:
5203 lb 7007 lb 3092 lb TEMA Class: R Manual de diseño int 1
Tubesheet Layout
118
0,75
118
0,9375
Shell inside diameter in 17,25

Front head inside diameter in 17,25
6,37 in
Outer tube limit in 16,75
Tube number (calcs.) 236
Tube number (layout) 236
Tube length in 236,2205
Tube O.D. in 0,75
Tube pitch in 0,9375
Tube pattern 30
Tube passes 2
Tie rod number 6
Tie rod diameter in 0,376
Sealing strips (pairs) 2
6,37 in
Baffle type Single segmental
Centre to outer baffle cut in 1,4994
Centre to inner baffle cut
Impingement protection None
Shell Side Inlet Nozzle Inside Diameter in 6,065
Shell Side Outlet Nozzle Inside Diameter in 6,065
Notes: Company:
Location:
Service of Unit: Our Reference:
Item No.: Your Reference:
Date: Rev No.: Job No.:
Company Name
City, State
Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME Code Sec VIII Div 1
TEMA Type: AEL Tube Layout
Size: 17 - 236 Dwg No.: Rev:
TEMA Class: R - refinery service Manual de diseño int 2
Costs/Weights
Weights lb Cost data Dollar(US)

Shell 1577,3 Labor cost 20181
Front head 302,4 Tube material cost 3403
Rear head 231,3 Material cost (except tubes) 4973
Shell cover
Bundle 3092,2
Total weight - empty 5203,2 Total cost (1 shell) 28556
Total weight - filled with water 7007 Total cost (all shells) 28556
Analysis along Shell - Interval Analysis
Shell SS Fouling Tube SS Vapor

Point Shell Distance SS Bulk SS specific SS void
Pass Surface Metal SS Pressure mass
No. No. from End Temp. enthalpy fraction
No. Temp Temp fraction
in F F F psi BTU/lb
1 1 1 234,4706 92,99 90,8 86,05 29,22 -6782,9 0 0
2 1 1 225,9641 92,58 90,45 85,83 29,17 -6783,3 0 0
3 1 1 217,4576 92,19 90,11 85,61 29,11 -6783,7 0 0
4 1 1 216,9912 92,17 90,1 85,61 29,11 -6783,7 0 0
5 1 1 202,8654 91,54 89,56 85,26 28,96 -6784,4 0 0
6 1 1 188,7395 90,93 89,03 84,93 28,81 -6785 0 0
7 1 1 174,6137 90,36 88,54 84,61 28,67 -6785,6 0 0
8 1 1 160,4878 89,8 88,06 84,3 28,52 -6786,1 0 0
9 1 1 146,3619 89,28 87,6 84,01 28,38 -6786,6 0 0
10 1 1 132,2361 88,77 87,16 83,72 28,23 -6787,2 0 0
11 1 1 118,1102 88,28 86,74 83,45 28,08 -6787,6 0 0
12 1 1 103,9844 87,82 86,34 83,19 27,94 -6788,1 0 0
13 1 1 89,8585 87,38 85,96 82,94 27,79 -6788,6 0 0
14 1 1 75,7327 86,95 85,59 82,69 27,64 -6789 0 0
15 1 1 61,6068 86,54 85,24 82,46 27,5 -6789,4 0 0
16 1 1 47,4809 86,15 84,9 82,23 27,35 -6789,8 0 0
17 1 1 33,3551 85,78 84,57 82,02 27,2 -6790,2 0 0
18 1 1 19,2292 85,42 84,26 81,81 27,06 -6790,5 0 0
19 1 1 18,7629 85,41 84,24 81,8 27,05 -6790,6 0 0
20 1 1 1,7499 84,99 83,88 81,56 26,94 -6791 0 0

Point SS Heat SS Heat

SS Film Coef.
No. Load flux
BTU/h BTU/(h*ft2) BTU/(h*ft2*F)
1 -1990 -2230 1019,29
2 -73598 -2169,9 1017,71
3 -143298 -2111,6 1016,17
4 -147066 -2109,6 1019,86
5 -258650 -2016,5 1017,28
6 -365368 -1928 1014,81
7 -467448 -1843,8 1012,44
8 -565111 -1763,8 1010,17
9 -658568 -1687,6 1008
10 -748021 -1615,2 1005,91
11 -833660 -1546,3 1003,91
12 -915670 -1480,8 1001,99
13 -994223 -1418,5 1000,15
14 -1069485 -1359,2 998,38
15 -1141614 -1302,9 996,68
16 -1210762 -1249,3 995,05
17 -1277075 -1198,4 993,49
18 -1340692 -1150,1 991,99
19 -1342747 -1148 989,25
20 -1415854 -1093,1 987,58

Analysis along Shell - Physical Properties
Temperature F 93 92,27 91,54 90,82 90,09 89,36 88,63 87,9 87,17 86,44
Enthalpy BTU/lb -6782,9 -6783,6 -6784,4 -6785,1 -6785,8 -6786,6 -6787,3 -6788 -6788,8 -6789,5
Pressure psi 29,39 29,16 28,92 28,69 28,46 28,22 27,99 27,76 27,52 27,29
Vapor mass fraction 0 0 0 0 0 0 0 0 0 0
Liquid density lb/ft3 62,469 62,488 62,507 62,526 62,545 62,564 62,583 62,602 62,622 62,641
Liquid specific heat BTU/(lb*F) 1,0095 1,0095 1,0094 1,0094 1,0093 1,0092 1,0092 1,0091 1,009 1,0089
Liquid thermal cond. BTU/(ft*h*F) 0,36 0,36 0,36 0,359 0,359 0,359 0,358 0,358 0,358 0,357
Liquid viscosity cp 0,7349 0,741 0,7472 0,7535 0,7599 0,7663 0,7729 0,7795 0,7862 0,793
Surface tension lbf/ft
Latent heat BTU/lb
Vapor density lb/ft3
Vapor specific heat BTU/(lb*F)
Vapor thermal cond. BTU/(ft*h*F)
Vapor viscosity cp
Temperature F 85,72 84,99
Enthalpy BTU/lb -6790,2 -6791
Pressure psi 27,06 26,82
Vapor mass fraction 0 0
Liquid density lb/ft3 62,66 62,679
Liquid specific heat BTU/(lb*F) 1,0088 1,0087
Liquid thermal cond. BTU/(ft*h*F) 0,357 0,357
Liquid viscosity cp 0,7999 0,807
Latent heat BTU/lb
Vapor viscosity cp
Analysis along Tubes - Interval Analysis
Tube SS Fouling Tube TS Fouling TS Vapor

Shell Distance SS Bulk TS Bulk TS specific
Pass surface Metal surface TS Pressure mass
No. from End Temp Temp. enthalpy
No. temp. Temp temp fraction
in F F F F F psi BTU/lb
1 1 1,7499 84,99 83,51 80,4 76,46 75 29,03 -6801 0
1 1 18,7629 85,41 83,89 80,7 76,66 75,17 28,88 -6800,9 0
1 1 19,2292 85,42 83,91 80,71 76,67 75,18 28,87 -6800,9 0
1 1 33,3551 85,78 84,24 80,98 76,85 75,33 28,74 -6800,7 0
1 1 47,4809 86,15 84,58 81,25 77,03 75,48 28,62 -6800,6 0
1 1 61,6068 86,54 84,94 81,53 77,21 75,63 28,49 -6800,4 0
1 1 75,7327 86,95 85,31 81,82 77,4 75,78 28,36 -6800,3 0
1 1 89,8585 87,38 85,7 82,13 77,6 75,94 28,24 -6800,1 0
1 1 103,9844 87,82 86,11 82,44 77,81 76,11 28,11 -6799,9 0
1 1 118,1102 88,28 86,53 82,77 78,02 76,28 27,98 -6799,8 0
1 1 132,2361 88,77 86,97 83,12 78,23 76,45 27,86 -6799,6 0
1 1 146,3619 89,28 87,43 83,47 78,46 76,62 27,73 -6799,4 0
1 1 160,4878 89,8 87,91 83,84 78,69 76,81 27,6 -6799,2 0
1 1 174,6137 90,36 88,42 84,23 78,92 76,99 27,48 -6799,1 0
1 1 188,7395 90,93 88,94 84,63 79,17 77,18 27,35 -6798,9 0
1 1 202,8654 91,54 89,49 85,05 79,43 77,38 27,23 -6798,7 0
1 1 216,9912 92,17 90,06 85,49 79,69 77,59 27,1 -6798,5 0
1 1 217,4576 92,19 90,08 85,5 79,7 77,59 27,1 -6798,5 0
1 1 225,9641 92,58 90,43 85,77 79,86 77,72 27,02 -6798,3 0
1 1 234,4706 92,99 90,8 86,05 80,03 77,85 26,94 -6798,2 0
1 2 234,4706 92,99 90,8 86,05 80,04 77,86 26,63 -6798,2 0
1 2 225,9641 92,58 90,47 85,89 80,08 77,98 26,56 -6798,1 0
1 2 217,4576 92,19 90,15 85,73 80,13 78,1 26,48 -6797,9 0
1 2 216,9912 92,17 90,14 85,72 80,13 78,11 26,48 -6797,9 0
1 2 202,8654 91,54 89,62 85,47 80,21 78,3 26,35 -6797,7 0
1 2 188,7395 90,93 89,13 85,22 80,27 78,49 26,23 -6797,6 0
1 2 174,6137 90,36 88,66 84,99 80,34 78,66 26,1 -6797,4 0
1 2 160,4878 89,8 88,2 84,76 80,39 78,82 25,97 -6797,2 0
1 2 146,3619 89,28 87,77 84,54 80,45 78,97 25,85 -6797,1 0
1 2 132,2361 88,77 87,36 84,33 80,49 79,11 25,72 -6796,9 0
1 2 118,1102 88,28 86,96 84,13 80,54 79,25 25,6 -6796,8 0
1 2 103,9844 87,82 86,58 83,93 80,58 79,37 25,47 -6796,7 0

Shell TS void TS Heat TS Heat

TS Film Coef. SS Film Coef.
No. fraction Load flux
BTU/h BTU/(h*ft2) BTU/(h*ft2*F) BTU/(h*ft2*F)
1 0 651 1461 1005,26 987,58
1 0 48781 1497 1006,28 989,25
1 0 50118 1498,6 1006,31 991,99
1 0 91046 1530,4 1007,18 993,49
1 0 132865 1564,1 1008,08 995,05
1 0 175622 1599,6 1009 996,68
1 0 219371 1637,2 1009,94 998,38
1 0 264166 1676,8 1010,9 1000,15
1 0 310064 1718,7 1011,88 1001,99
1 0 357126 1762,8 1012,9 1003,91
1 0 405413 1809,4 1013,94 1005,91
1 0 454992 1858,6 1015,02 1008
1 0 505933 1910,5 1016,12 1010,17
1 0 558308 1965,2 1017,25 1012,44
1 0 612193 2022,9 1018,42 1014,81
1 0 667667 2083,7 1019,63 1017,28
1 0 724814 2147,8 1020,87 1019,86
1 0 726730 2148,8 1020,91 1016,17
1 0 762000 2189,1 1021,68 1017,71
1 0 797928 2230,6 1022,46 1019,29
1 0 799916 2229,4 1022,51 1019,29
1 0 835527 2150,8 1023,12 1017,71
1 0 869890 2074,3 1023,71 1016,17
1 0 871738 2071,3 1023,75 1019,86
1 0 926068 1949,4 1024,68 1017,28
1 0 977208 1833,1 1025,56 1014,81
1 0 1025305 1722,4 1026,39 1012,44
1 0 1070499 1617 1027,17 1010,17
1 0 1112926 1516,6 1027,9 1008
1 0 1152713 1420,9 1028,58 1005,91
1 0 1189983 1329,8 1029,21 1003,91
1 0 1224852 1243 1029,81 1001,99

Tube SS Fouling Tube TS Fouling TS Vapor

Shell Distance SS Bulk TS Bulk TS specific
Pass surface Metal surface TS Pressure mass
No. from End Temp Temp. enthalpy
No. temp. Temp temp fraction
in F F F F F psi BTU/lb
1 2 89,8585 87,38 86,22 83,74 80,61 79,49 25,35 -6796,6 0
1 2 75,7327 86,95 85,87 83,56 80,65 79,6 25,22 -6796,5 0
1 2 61,6068 86,54 85,53 83,39 80,67 79,7 25,09 -6796,4 0
1 2 47,4809 86,15 85,21 83,22 80,7 79,79 24,97 -6796,3 0
1 2 33,3551 85,78 84,9 83,06 80,72 79,88 24,84 -6796,2 0
1 2 19,2292 85,42 84,61 82,9 80,74 79,96 24,72 -6796,1 0
1 2 18,7629 85,41 84,6 82,9 80,74 79,96 24,71 -6796,1 0
1 2 1,7499 84,99 84,26 82,71 80,75 80,05 24,56 -6796 0
Shell TS void TS Heat TS Heat

TS Film Coef. SS Film Coef.
No. fraction Load flux
BTU/h BTU/(h*ft2) BTU/(h*ft2*F) BTU/(h*ft2*F)
1 0 1257431 1160,2 1030,37 1000,15
1 0 1287826 1081,3 1030,89 998,38
1 0 1316136 1006,2 1031,37 996,68
1 0 1342460 934,6 1031,82 995,05
1 0 1366891 866,4 1032,23 993,49
1 0 1389518 801,5 1032,6 991,99
1 0 1390235 799,1 1032,62 989,25
1 0 1415142 725,2 1033,02 987,58

Analysis along Tubes - Physical Properties
Temperature F 75 75,46 75,92 76,38 76,84 77,3 77,76 78,22 78,67 79,13
Enthalpy BTU/lb -6801,1 -6800,6 -6800,1 -6799,7 -6799,2 -6798,8 -6798,3 -6797,8 -6797,4 -6796,9
Pressure psi 29,39 28,92 28,46 27,99 27,52 27,05 26,59 26,12 25,65 25,18
Vapor mass fraction 0 0 0 0 0 0 0 0 0 0
Liquid density lb/ft3 62,94 62,928 62,916 62,904 62,892 62,88 62,868 62,856 62,844 62,832
Liquid specific heat BTU/(lb*F) 1,0037 1,0037 1,0036 1,0036 1,0036 1,0036 1,0036 1,0036 1,0036 1,0037
Liquid thermal cond. BTU/(ft*h*F) 0,352 0,352 0,353 0,353 0,353 0,353 0,353 0,354 0,354 0,354
Liquid viscosity cp 0,9135 0,9081 0,9028 0,8975 0,8923 0,8871 0,882 0,8769 0,8719 0,8669
Latent heat BTU/lb
Vapor viscosity cp
Temperature F 79,59 80,05
Enthalpy BTU/lb -6796,5 -6796
Pressure psi 24,71 24,25
Vapor mass fraction 0 0
Liquid density lb/ft3 62,82 62,808
Liquid specific heat BTU/(lb*F) 1,0038 1,0038
Liquid thermal cond. BTU/(ft*h*F) 0,354 0,354
Liquid viscosity cp 0,8619 0,857
Latent heat BTU/lb
Vapor viscosity cp

Manual de Diseño Intercambiador de Calor

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Aspen Exchanger Design and Rating Shell & Tube V10 Page 1

File: C:\Users\publica\Desktop\Manual de diseño int. de calor.EDR Printed: 26/9/2018 at 18:37:46

Hot Side Properties

Hot Side Databank

Hot side - Stream properties

Specific Vapor mass

Hot side - Liquid properties

Liquid specific Liquid thermal Liquid surface

F BTU/(lb*F) BTU/(ft*h*F) cp lb/ft3 lbf/ft

75 1,0037 0,352 0,9135 62,94 0,00495

75,86 1,0036 0,352 0,9034 62,918 0,00495

76,72 1,0036 0,353 0,8936 62,895 0,00494

77,59 1,0036 0,353 0,8839 62,873 0,00494

78,45 1,0036 0,354 0,8743 62,85 0,00493

79,31 1,0037 0,354 0,8649 62,828 0,00493

80,17 1,0038 0,355 0,8557 62,805 0,00492

80,99 1,0079 0,355 0,8471 62,784 0,00491

81,85 1,0081 0,355 0,8382 62,761 0,00491

82,71 1,0083 0,356 0,8295 62,739 0,0049

83,57 1,0084 0,356 0,8209 62,716 0,0049

84,43 1,0086 0,356 0,8124 62,694 0,00489

85,28 1,0087 0,357 0,8041 62,671 0,00489

86,14 1,0088 0,357 0,7959 62,649 0,00488

87 1,009 0,358 0,7878 62,626 0,00487

87,86 1,0091 0,358 0,7799 62,604 0,00487

88,71 1,0092 0,358 0,7721 62,581 0,00486

89,57 1,0093 0,359 0,7644 62,559 0,00486

90,43 1,0093 0,359 0,7569 62,536 0,00485

91,29 1,0094 0,36 0,7494 62,514 0,00485

92,14 1,0095 0,36 0,7421 62,491 0,00484

93 1,0095 0,36 0,7349 62,469 0,00483

Hot side - Vapor properties

Vapor specific Vapor thermal Vapor molecular

F BTU/(lb*F) BTU/(ft*h*F) cp lb/ft3

Hot side - 2nd Liquid phase properties

Liquid 2 specific Liquid 2 thermal Liquid 2 Liquid 2 surface

F BTU/(lb*F) BTU/(ft*h*F) cp lb/ft3 lbf/ft

Cold Side Properties

Cold Side Databank

B-JAC VLE calculation method Ideal 29,39

Cold side - Stream properties

Specific Vapor mass

Cold side - Liquid properties

Liquid specific Liquid thermal Liquid surface

F BTU/(lb*F) BTU/(ft*h*F) cp lb/ft3 lbf/ft

75 1,0037 0,352 0,9135 62,94 0,00495

75,86 1,0036 0,352 0,9034 62,918 0,00495

76,72 1,0036 0,353 0,8936 62,895 0,00494

77,59 1,0036 0,353 0,8839 62,873 0,00494

78,45 1,0036 0,354 0,8743 62,85 0,00493

79,31 1,0037 0,354 0,8649 62,828 0,00493

80,17 1,0038 0,355 0,8557 62,805 0,00492

80,99 1,0079 0,355 0,8471 62,784 0,00491

81,85 1,0081 0,355 0,8382 62,761 0,00491

82,71 1,0083 0,356 0,8295 62,739 0,0049

83,57 1,0084 0,356 0,8209 62,716 0,0049

84,43 1,0086 0,356 0,8124 62,694 0,00489

85,28 1,0087 0,357 0,8041 62,671 0,00489

86,14 1,0088 0,357 0,7959 62,649 0,00488

87 1,009 0,358 0,7878 62,626 0,00487

87,86 1,0091 0,358 0,7799 62,604 0,00487

88,71 1,0092 0,358 0,7721 62,581 0,00486

F BTU/(lbF) BTU/(fth*F) cp lb/ft3 lbf/ft

F BTU/(lbF) BTU/(fth*F) cp lb/ft3

F BTU/(lbF) BTU/(fth*F) cp lb/ft3 lbf/ft

F BTU/(lbF) BTU/(fth*F) cp lb/ft3 lbf/ft

F BTU/(lbF) BTU/(fth*F) cp lb/ft3

F BTU/(lbF) BTU/(fth*F) cp lb/ft3 lbf/ft

Film coef overall, SS BTU/(hft2F) 1004,29 774,71 1004,29

Film coef overall, TS BTU/(hft2F) 1020,92 730,19 1020,91