NHTX 0100 03

Aspen Exchanger Design and Rating Shell & Tube V11 Page 1
File: C:\Users\Amir\Downloads\NHTX-0100-03.EDR Printed: 3/11/2024 at 7:24:57 AM
Problem Definition
Description
Heading
Company:
Location:
Service of Unit: Our Reference:
Item No.: Your Reference:
Date: Rev No.: Job No.:
Remarks
Application Options
Calculation mode Design (Sizing)
Location of hot fluid Tube side
Select geometry based on this dimensional standard US
Calculation method Advanced method
Application Program
Condenser type Set default
Simulation calculation Set default
Application Program
Vaporizer type Set default
Simulation calculation Set default
Thermosiphon circuit calculation Set default
Process Data
Hot Side Cold Side
Fluid name
In Out In Out
Mass flow rate kg/h 1600 100
Temperature °C 245 25 190
Vapor mass fraction
Pressure (absolute) bar 18 17.6 1 0.8
Pressure at liquid surface in column bar
Heat exchanged kW
Adjust if over-specified Heat load Heat load
Estimated pressure drop bar 0.4 0.2
Allowable pressure drop bar 0.4 0.2
Fouling resistance m²-K/W 0.0002 0.0002
Hot Side Properties
Hot Side Databank

Physical property package User specified properties
Pressures
Hot side composition specification Weight flowrate or %
kPa
B-JAC VLE calculation method Ideal
1800
B-JAC VLE calculation type Integral
1760
Aspen property method
Aspen free-water method
Aspen water solubility
Aspen flash option Vapor-Liquid-Liquid
Aspen Plus or Aspen Properties run file
Hot side - Stream properties
Specific Vapor mass

Temperature
enthalpy fraction
C kJ/kg
245 602.9 0
234.52 578.4 0
224.05 554.3 0
Hot side - Liquid properties
Liquid specific Liquid thermal Liquid surface

Temperature Liquid viscosity Liquid density
heat cond. tension
C kJ/(kg*K) W/(m*K) mPa*s kg/m3 dynes/cm
245 2.352 0.0995 0.2908 858.78 18
234.52 2.32 0.1016 0.3124 868.62 18.9
224.05 2.287 0.1036 0.3362 878.31 19.9
Hot side - Vapor properties
Vapor specific Vapor thermal Vapor molecular

Temperature Vapor viscosity Vapor density
heat cond. weight
C kJ/(kg*K) W/(m*K) mPa*s kg/m3
245
234.52
224.05
Hot side - 2nd Liquid phase properties
Liquid 2 specific Liquid 2 thermal Liquid 2 Liquid 2 surface

Temperature Liquid 2 density
heat cond. viscosity tension
C kJ/(kg*K) W/(m*K) mPa*s kg/m3 N/m
245
234.52
224.05
Cold Side Properties
Cold Side Databank

Physical property package User specified properties
Pressures
Cold side composition specification Weight flowrate or %
kPa
B-JAC VLE calculation method Ideal 100
80
Aspen property method
Aspen free-water method
Aspen water solubility
Aspen flash option Vapor-Liquid-Liquid
Aspen Plus or Aspen Properties run file
Cold side - Stream properties
Specific Vapor mass

Temperature
enthalpy fraction
C kJ/kg
25 -2212.3 0
66.12 -2086.1 0.1238201
93.4 -1965.5 0.3190016
132.48 -1776.6 0.6675816
152.03 -1694.6 0.8076476
181.6 -1592.1 0.9465708
191.62 -1562.7 0.9728837

Cold side - Liquid properties
Liquid specific Liquid thermal Liquid surface

Temperature Liquid viscosity Liquid density
heat cond. tension
C kJ/(kg*K) W/(m*K) mPa*s kg/m3 dynes/cm
25 1.972 0.1083 0.2192 729.97 20.6
66.12 2.14 0.1043 0.2757 709.9 18.1
93.4 2.233 0.1036 0.3334 704.8 17.1
132.48 2.355 0.1026 0.4189 701.59 16.1
152.03 2.412 0.1015 0.5323 701.38 15.7
181.6 2.495 0.1009 1.6746 704.56 15.4
191.62 2.521 0.1004 4.6806 707.54 15.5
Cold side - Vapor properties
Vapor specific Vapor thermal Vapor molecular

Temperature Vapor viscosity Vapor density
heat cond. weight
C kJ/(kg*K) W/(m*K) mPa*s kg/m3
25
66.12 1.835 0.0179 0.0078 2.56 70.2661
93.4 1.924 0.0193 0.008 2.7 80.10344
132.48 2.058 0.0215 0.0084 2.86 93.69939
152.03 2.129 0.0228 0.0086 2.86 99.21434
181.6 2.238 0.0251 0.0091 2.86 105.5652
191.62 2.276 0.026 0.0093 2.84 106.9715
Cold side - 2nd Liquid phase properties
Liquid 2 specific Liquid 2 thermal Liquid 2 Liquid 2 surface

Temperature Liquid 2 density
heat cond. viscosity tension
C kJ/(kg*K) W/(m*K) mPa*s kg/m3 N/m
25
66.12
93.4
132.48
152.03
181.6
191.62
Geometry 1
Exchanger Type
Front head type C - integral tubesheet & removable bundle

Shell type E - one pass shell
Rear head type N - integral channel with flat cover
Exchanger position Horizontal
Location of front head for vertical units Set default
"E" shell flow direction (inlet nozzle location) Near rear head
ID OD Thickness series parallel

Shell(s) mm 1
Front head mm
RearHead mm
Kettle mm
Front cover type Flat bolted Front tubesheet thickness mm

Rear cover type Flat bolted (L,N,P,W types) Rear tubesheet thickness mm
Shell cover type Set default Tube projection from front tubesheet mm 3.18
Front cover welded to a cylinder No Tube projection from rear tubesheet mm 3.18
Rear cover welded to a cylinder No Distance from U-bend center to shell cover mm
Tubesheet type Normal

Tube to tubesheet joint Expanded only (2 grooves)(App.A 'i')
Include expansion joint None
Flange type - hot side Hub

Flange type - cold side Hub
Tubes
Number of tubes (total) Tube pitch mm 23.81

Number of tubes plugged Tube pattern 90-Square
Tube length mm 700 Tube material Carbon Steel
Tube type Plain Tube surface Smooth
Tube outside diameter mm 19.05 Tube wall roughness mm
Tube wall thickness mm 2.11 Tube cut angle (degrees)
Wall specification Average
Lowfin Tube type As specified Longitudinal fins per tube

Fin density #/m Longitudinal fin height mm
Tube wall thickness mm 2.11 Longitudinal fin thickness mm
Tube root diameter mm Longitudinal root spacing mm
Fin height mm Longitudinal fin cut and twist length mm
Fin thickness mm
Outside/Inside surface area ratio Twisted tube twist pitch mm
Distance unfinned at baffle mm Shell type: within shroud (convert to) Set default
Shroud inlet location None
Tube insert type None Shroud inlet gap length mm
Twisted tape 360 degree twist pitchmm Shroud outlet gap length mm
Twisted tape thickness mm Shroud thickness mm 3.18
Tube internal enhancement Skid bar angle (deg) 60
Baffles
Baffle type Single segmental

Tubes are in baffle window Yes
Baffle cut (% of diam.) outer
Align baffle cut with tubes Yes
Multi-segmental baffle starting baffle Set default
Baffle cut orientation Horizontal
Baffle thickness mm
Baffle spacing center-center (Bc) mm 90
Number of baffles
Baffle spacing at inlet (Bi) mm
End length at front head (tube end to closest baffle, Fl) mm
End length at rear head (tube end to closest baffle, Rl) mm
Distance between baffles at central in/out for G,H,I,J shells (Cl) mm
Distance between baffles at center of H shell (Hl) mm
Special inlet nozzle support no Number of supports at center of H shell

Support or blanking baffle at rear end no Number of supports at inlet/outlet for G, H, I, J shells
Length of tube beyond support/blanking baffle mm Number of supports between central baffles
Number of extra supports for U-bends Number of supports at front head end space
Support/baffle to tangent of U-bend distance mm Number of supports at rear head end space
Baffle OD to shell ID diametric clearance mm Number of supports for K, X shells
Baffle tube hole to tube OD diametric clearance mm
Longitudinal Baffle
Window length at rear head for F, G, H shells (Rw) mm
Window length at front head for G, H shells (Fw) mm
Window length at center for H shells (Cw) mm
Baffle thickness mm
Percent leakage across longitudinal baffle
Deresonating Baffles
Number of deresonating baffles
Largest deresonating baffle-baffle or baffle-shell distance mm
Geometry 2
Baffles
Number of regions for variable baffle pitch One region
Variable baffle pitch: First to last pitch ratio 0.6666667
Bundle
Tube layout option New (optimum) layout Open distance at top of layout mm
Main input / Tube layout inconsistencies Set default (use layout) Open distance at bottom of layout mm
Full or normal bundle Normal bundle Open distance on left side of layout mm
Tube pattern 90-Square Open distance on right side of layout mm
Tube pitch mm 23.81 Shell ID to outer tube limit diametric clearance mm
Tube passes 1 Outer tube limit diameter mm
Pass layout orientation Standard (horizontal) Horizontal pass partition width mm
Pass layout Mixed (H) Vertical pass partition width mm
Tube layout symmetry Standard symmetry Number of horizontal pass partition lanes
Number of sealing strip pairs Number of vertical pass partition lanes
Orientation of U-bends Undefined
Minimum U-bend diameter mm
Cleaning lane or tube alignment Unaligned
Number of tie rods
Tie rod diameter mm
Spacer diameter mm
Nozzles
Shell Side Tube Side

Shell side nozzle flange rating - -
Shell side nozzle flange type Slip on Slip on
Use separate outlet nozzles for hot side liquid/vapor flows no

Use separate outlet nozzles for cold side liquid/vapor flows no
Shell Side
Shell side nozzle location options Opposite sides

Location of nozzle at U-bend Set default
Nozzle diameter displayed on TEMA sheet Nominal
Tube Side
Geometry 3
Impingement Protection
Impingement protection device None
Impingement plate diameter mm
Impingement plate length (parallel to tube axis) mm
Impingement plate width (normal to tube axis) mm
Impingement plate thickness mm
Impingement plate distance in from shell ID mm
Impingement plate clearance to tube edge mm
Impingement plate perforated area %
Thermosiphon Piping
Pipework loss calculation Set default
Percent of driving head lost in inlet line
Percent of driving head lost in outlet line
Height of column liquid level mm

Height of heat transfer region inlet mm
Height of return line to column mm
Construction Spec
Materials
Cylinder - hot side Carbon Steel
Cylinder - cold side Carbon Steel
Tubesheet Carbon Steel
Double tubesheet (inner) Set Default
Baffles Carbon Steel
Tube material Carbon Steel
Tube material thermal conductivity W/(m-K)

Tube material density kg/m³
Tube material modulus of elasticity N/mm²
Tubesheet cladding - hot side Set Default

Tubesheet cladding - cold side Set Default
Gaskets - hot side Flat metal jacketed fiber
Gaskets - cold side
Specifications
Design Code ASME Code Sec VIII Div 1
Service class Normal
TEMA class R - refinery service
Material standard ASME
Dimensional standard ANSI - American
Use BPVC VIII Div 2 Class 1 or Class 2 No
Hot side Cold side
Design pressure (gauge) bar 19.9948 3.44738
Design temperature °C 282.22 226.67
Vacuum design pressure (gauge) bar
Test pressure (gauge) bar
Corrosion allowance mm 3.18 3.18
Radiography Spot Spot
Program Options1
Design Options
Use shell ID or OD as reference Inside diameter

Shell side nozzle location options Opposite sides
Location of nozzle at U-bend Set default
Allow baffles under nozzles No
Use proportional baffle cut Yes
Number of tube rows between sealing strips 6
Percent of tubes to be plugged 0
Remove tubes for vapor disengagement space in flooded evaporator No
Percent of shell diameter for disengagement
Number of regions for variable baffle pitch One region
Variable baffle pitch: First to last pitch ratio 0.6666667
Increment Minimum Maximum

Shell diameter mm 25.4 152.4 2540
Tube length mm 700 700
Tube passes 1,2,4,6... 1 1
Baffle spacing mm 90 90
Baffle cut (% of diameter) 10 40
Shells in series 1 6
Shells in parallel 1 1
Use pipe for shells below this diameter mm 609.6
Hot Side Cold Side
Minimum fluid velocity m/s 0.01
Maximum fluid velocity m/s 100
Target % pressure drop in nozzles 15 15
Maximum exit entrainment ratio (mass liquid/vapor) (pool boilers only) 0.02
Allow local temperature cross Yes
Design search thoroughness options Normal

Basis for design optimization Minimum cost
Highest cost or area ratio considered 1.25
Minimum % excess surface area required 0
Show units that meet minimum actual/required surface area ratio 0.9
Show units that meet maximum actual/allowed hot side pressure drop ratio 1.5
Show units that meet maximum actual/allowed cold side pressure drop ratio 1.5
Optimisation item number to repeat 0
Thermal Analysis Options
Hot Side Cold Side

Liquid heat transfer coefficient W/(m²-K)
Two phase heat transfer coefficient W/(m²-K)
Vapor heat transfer coefficient W/(m²-K)
Liquid heat transfer coefficient multiplier 1 1

Two phase heat transfer coefficient multiplier 1 1
Vapor heat transfer coefficient multiplier 1 1
Pressure drop multiplier 1 1
U-bend area will be considered effective for heat transfer Set default
Fraction of tube area submerged for shell side condensers
Weir height above bundle for kettle reboiler mm
Minimum allowable MTD Ft correction factor 0.7
Fouling calculation options Adjust both sides based on fouling input
Hot Side Cold Side

Fouling layer thickness mm
Fouling thermal conductivity W/(m-K)
Correlations
Pressure drop: friction / gravity, hot side friction only

Pressure drop: friction / gravity, cold side friction only
Vibration analysis method Full HTFS analysis
Tube axial stress N/mm²
Effective cross flow fraction
Lowfin tube calculation method HTFS / ESDU
Single phase tubeside heat transfer method HTFS recommended method
Condensation Options
Desuperheating heat transfer method Wet wall
Condensation heat transfer model HTFS - Silver-Bell
Vapor shear heat transfer enhancement Use vapor shear enhancement
Liquid subcooling heat transfer/vertical Not Used
Priority for condenser outlet temperature (mixtures) Vapor-Gas
Vaporization Options
Subcooled boiling accounted for in Heat transfer & pressure drop
Post dryout heat transfer determined yes
Boiling Curve Correction

Heat flux reference point kW/m²
Temperature difference (Delta T) reference point °C
Boiling curve exponent on Delta T
Correction to boiling curve Boiling curve not used
Falling film evaporation method HTFS recommended method
Program Options 2
Enhancements
Shell side enhancements
Enhancement identification
Tube side enhancements

Enhancement identification
CalculationOptions
Maximum number of Iterations 100
Convergence tolerance - heat load 0.0001
Convergence tolerance - pressure 0.0001
Relaxation parameter 0.5
Calculation grid resolution Medium
Convergence criterion Stop when fully converged
Calculation step size 0.2
Pressure calculation option - hot side Outlet, with minimum
Pressure calculation option - cold side Outlet, with minimum
Warnings & Messages

Description
A default allocation of Hot stream 1: to the tubeside has been made. It is estimated that the chances
of this being correct are about 55 percent. Potentially important factors, such as a fluid being
Input Warning 1062
hazardous, or having material compatibility problems, could not be allowed for. Such fluids would
usually go on the tubeside.
The bubble or dew point at pressure 0.8 bar for Stream 2 has been adjusted slightly, from 25 C to
Input Warning 1807 24.99 C, to prevent it coinciding with the value at the preceding pressure level. Unless close to a
cricontherm, both the original and new bubble or dew point are probably significantly in error.
The consolidated process conditions for Stream 1, prior to the main calculations, give a heat load of
Note 1860 -18 kW, for a flow of 0.4444 kg/s, with outlet temperature 227.57 C and quality (vapor mass fraction)
0.
The consolidated process conditions for Stream 2, prior to the main calculations, give a heat load of
Note 1860 18 kW, for a flow of 0.0278 kg/s, with outlet temperature 190 C and quality (vapor mass fraction)
0.9814891.
A nominal baffle cut of 25 percent has given local cuts of 26.73697 and 26.73697 percent, to match
Note 1258 the tube line locations. The effective (mean) cut used in the calculations is 26.73697 percent. [for
double segmental baffles, this refers to the outer cuts]
Advisory 1446 The Advanced calculation has converged after 28 iterations
Note 1701 Design calculation successfully completed.
You have a fixed rear head type and a large temperature difference between the streams. You may
Advisory 1645 wish to change to a floating head type (or U tubes) to allow for differences in thermal expansion
between the shell and the tubes. The pressure is low enough to use bellows as an alternative.
The ratio 1.965556 of an end space length to the baffle space is larger than normal. Shellside heat
transfer and pressure drop calculations may be less accurate than normal, especially if there is a
Results Warning 1903
small number of baffles. Note that the fraction of the overall resistance to heat transfer due to the
shellside is 0.5643038.
The outlet temperature of stream 2 has changed from the initially specified value 190 C, to 191.2 C.
These temperatures relate respectively to the estimated outlet pressure 0.8 bar, and the calculated
Note 1925 outlet pressure 0.98609 bar. Design and Checking calculations are based on fixed heat load:
temperatures can change when pressures change. If you want to avoid this change in temperature,
set the estimated outlet pressure to 0.98609 bar and repeat the calculation.
Optimization Path
Current selected case 2

Shell Tube Length Pressure Drop Baffle Tube Units Total
Area Tube
Item Size Actual Reqd. Shell Dp Ratio Tube Dp Ratio Pitch No. No. P S Price
ratio Pass
mm mm mm bar bar mm Dollar(US)
1 257.45 700 751.8 0.93 * 0.01298 0.06 0.02318 0.06 90 4 1 65 1 1 12963
2 307.09 700 564 1.24 0.01391 0.07 0.02318 0.06 90 4 1 96 1 1 15054
3 336.55 700 483 1.45 0.01345 0.07 0.02319 0.06 90 4 1 121 1 1 16163
4 387.35 700 373.6 1.87 0.01326 0.07 0.02319 0.06 90 4 1 173 1 1 18342
2 307.09 700 564 1.24 0.01391 0.07 0.02318 0.06 90 4 1 96 1 1 15054
Operational Issues
Unsupported Design
Vibration Rho-V-Sq
tube length Status
No No No Near
No No No OK
No No No OK
No No No OK
No No No OK
Recap of Design
Current selected case B

A B
Shell ID mm 205 307.09
Tube length - actual mm 700 700
Tube length - required mm 600.8 564
Pressure drop, SS bar 0.00471 0.01391
Pressure drop, TS bar 0.00879 0.02318
Baffle spacing mm 90 90
Number of baffles 4 4
Tube passes 1 1
Tube number 37 96
Number of units in series 1 1
Number of units in parallel 3 1
Total price Dollar(US) 31074 15054
Program mode Design (Sizing) Design (Sizing)

Advanced
method
Area Ratio (dirty) 1.17 1.24
Film coef overall, SS W/(m2*K) 70 96.9
Film coef overall, TS W/(m2*K) 129 134
Heat load kW 18 18
Recap case fully recoverable Yes Yes

TEMA Sheet
Heat Exchanger Specification Sheet

1 Company:
2 Location:
3 Service of Unit: Our Reference:
4 Item No.: Your Reference:
5 Date: Rev No.: Job No.:
6 Size : 305 - 700 mm Type: CEN Horizontal Connected in: 1 parallel 1 series
7 Surf/unit(eff.) 3.6 m² Shells/unit 1 Surf/shell(eff.) 3.6 m²
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name
11 Fluid quantity, Total kg/s 0.0278 0.4444
12 Vapor (In/Out) kg/s 0 0.027 0 0
13 Liquid kg/s 0.0278 0.0008 0.4444 0.4444
14 Noncondensable kg/s 0 0 0 0
15
16 Temperature (In/Out) °C 25 191.2 245 227.57
17 Bubble / Dew point °C 25 / 198.98 25 / 198.6 / /
18 Density Vapor/Liquid kg/m³ / 729.97 2.8 / 708.06 / 858.78 / 875.05
19 Viscosity mPa-s / 0.2192 0.0093 / 5.3897 / 0.2908 / 0.328
20 Molecular wt, Vap 106.79
21 Molecular wt, NC
22 Specific heat kJ/(kg-K) / 1.972 2.274 / 2.519 / 2.352 / 2.298
23 Thermal conductivity W/(m-K) / 0.1083 0.026 / 0.1005 / 0.0995 / 0.1029
24 Latent heat kJ/kg 342.7 255.4
25 Pressure (abs) bar 1 0.98609 18 17.97682
26 Velocity (Mean/Max) m/s 0.39 / 0.81 0.03 / 0.03
27 Pressure drop, allow./calc. bar 0.2 0.01391 0.4 0.02318
28 Fouling resistance (min) m²-K/W 0.0002 0.0002 0.00026 Ao based
29 Heat exchanged 18 kW MTD (corrected) 114.13 °C
30 Transfer rate, Service 44 Dirty 54.7 Clean 56.1 W/(m²-K)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure bar 3.44738 / / 19.9948 / /
34 Design temperature / MDMT °C 226.67 / 282.22 /
T1 S2
35 Number passes per shell 1 1

36 Corrosion allowance mm 3.18 3.18
37 Connections In mm 1 12.7 / - 1 19.05 / - S1 T2
38 Size/Rating Out 1 19.05 / - 1 19.05 / -

39 Nominal Intermediate / - / -
40 Tube #: 96 OD: 19.05 Tks. Average 2.11 mm Length: 700 mm Pitch: 23.81 mm Tube pattern:90
41 Tube type: Plain Insert:None Fin#: #/m Material:Carbon Steel
42 Shell Carbon Steel ID 307.09 OD 323.85 mm Shell cover -
43 Channel or bonnet Carbon Steel Channel cover Carbon Steel
44 Tubesheet-stationary Carbon Steel - Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross Carbon Steel Type Single segmental Cut(%d) 26.74 Horizontal
Spacing: c/c 90 mm
47 Baffle-long - Seal Type Inlet 176.9 mm
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 46 Bundle entrance 0 Bundle exit 5 kg/(m-s²)
52 Gaskets - Shell side - Tube side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 321.7 Filled with water 368.3 Bundle 106.5 kg
56 Remarks
57
58
Overall Summary
1 Size 307.09 X 700 mm Type CEN Hor Connected in 1 parallel 1 series

2 Surf/Unit (gross/eff/finned) 4 / 3.6 / m² Shells/unit 1
3 Surf/Shell (gross/eff/finned) 4 / 3.6 / m²
4 Design (Sizing) PERFORMANCE OF ONE UNIT
5 Shell Side Tube Side Heat Transfer Parameters
6 Process Data In Out In Out Total heat load kW 18
7 Total flow kg/s 0.0278 0.4444 Eff. MTD/ 1 pass MTD °C 114.13 / 113.96
8 Vapor kg/s 0 0.027 0 0 Actual/Reqd area ratio - fouled/clean 1.24 / 1.27
9 Liquid kg/s 0.0278 0.0008 0.4444 0.4444
10 Noncondensable kg/s 0 0 Coef./Resist. W/(m²-K) m²-K/W %
11 Cond./Evap. kg/s 0.027 0 Overall fouled 54.7 0.01829
12 Temperature °C 25 191.2 245 227.57 Overall clean 56.1 0.01784
13 Bubble Point °C 25 25 Tube side film 134 0.00746 40.79
14 Dew Point °C 198.98 198.6 Tube side fouling 3893.3 0.00026 1.4
15 Vapor mass fraction 0 0.97 0 0 Tube wall 19630 5E-05 0.28
16 Pressure (abs) bar 1 0.98609 18 17.97682 Outside fouling 5000 0.0002 1.09
17 DeltaP allow/cal bar 0.2 0.01391 0.4 0.02318 Outside film 96.9 0.01032 56.43
18 Velocity m/s 0 0.75 0.03 0.03
19 Liquid Properties Shell Side Pressure Drop bar %
20 Density kg/m³ 729.97 708.06 858.78 875.05 Inlet nozzle 0.00025 1.77
21 Viscosity mPa-s 0.2192 5.3897 0.2908 0.328 InletspaceXflow 2E-05 0.12
22 Specific heat kJ/(kg-K) 1.972 2.519 2.352 2.298 Baffle Xflow 0.00011 0.81
23 Therm. cond. W/(m-K) 0.1083 0.1005 0.0995 0.1029 Baffle window 3E-05 0.19
24 Surface tension N/m 0.0155 OutletspaceXflow 6E-05 0.41
25 Molecular weight 108.61 244.08 165.65 165.65 Outlet nozzle 0.01345 96.7
26 Vapor Properties Intermediate nozzles
27 Density kg/m³ 2.8 Tube Side Pressure Drop bar %
28 Viscosity mPa-s 0.0093 Inlet nozzle 0.01621 69.9
29 Specific heat kJ/(kg-K) 2.274 Entering tubes 0 0.01
30 Therm. cond. W/(m-K) 0.026 Inside tubes 1E-05 0.04
31 Molecular weight 106.79 Exiting tubes 0 0.01
32 Two-Phase Properties Outlet nozzle 0.00696 30.03
33 Latent heat kJ/kg 342.7 255.4 Intermediate nozzles
34 Heat Transfer Parameters Velocity / Rho*V2 m/s kg/(m-s²)
35 Reynolds No. vapor 4339.96 Shell nozzle inlet 0.25 46
36 Reynolds No. liquid 189.32 0.26 1366.52 1211.54 Shell bundle Xflow 0 0.75
37 Prandtl No. vapor 0.81 Shell baffle window 0 0.39
38 Prandtl No. liquid 3.99 135.09 6.87 7.32 Shell nozzle outlet 34.54 3439
39 Heat Load kW kW Shell nozzle interm
40 Vapor only 0 0 m/s kg/(m-s²)
41 2-Phase vapor 4.5 0 Tube nozzle inlet 1.86 2955
42 Latent heat 8.1 0 Tubes 0.03 0.03
43 2-Phase liquid 5.4 0 Tube nozzle outlet 1.82 2901
44 Liquid only 0 -18 Tube nozzle interm
45 Tubes Baffles Nozzles: (No./OD)
46 Type Plain Type Single segmental Shell Side Tube Side
47 ID/OD mm 14.83 / 19.05 Number 4 Inlet mm 1 / 21.34 1 / 26.67
48 Length act/eff mm 700 / 623.8 Cut(%d) 26.74 Outlet 1 / 26.67 1 / 26.67
49 Tube passes 1 Cut orientation H Intermediate / /
50 Tube No. 96 Spacing: c/c mm 90 Impingement protection None
51 Tube pattern 90 Spacing at inlet mm 176.9
52 Tube pitch mm 23.81 Spacing at outlet mm 176.9
53 Insert None
54 Vibration problem (HTFS / TEMA) No / RhoV2 violation No
Overall Performance
Design (Sizing) Shell Side Tube Side Total Messages: 1

Total mass flow rate kg/s 0.0278 0.4444 Errors: 0
Input: 2
Vapor mass flow rate (In/Out) kg/s 0 0.027 0 0
Results: 1
Liquid mass flow rate kg/s 0.0278 0.0008 0.4444 0.4444 Operations: 0
Vapor mass fraction 0 0.97 0 0 Notes & Advisory:
Temperatures °C 25 191.2 245 227.57 Warning and Mess
Bubble / Dew point °C 25 / 198.98 25 / 198.6 / /
Operating Pressures bar 1 0.98609 18 17.97682
Film coefficient W/(m²-K) 96.9 134
Fouling resistance m²-K/W 0.0002 0.00026
Velocity (highest) m/s 0.81 0.03
Pressure drop (allow./calc.) bar 0.2 / 0.01391 0.4 / 0.02318
Total heat exchanged kW 18 Unit CEN 1 pass 1 ser 1 par
Overall clean coeff. (plain/finned) W/(m²-K) 56.1 / Shell size 305 - 700 mm Hor
Overall dirty coeff. (plain/finned) W/(m²-K) 54.7 / Tubes Plain
Effective area (plain/finned) m² 3.6 / Insert None
Effective MTD °C 114.13 No. 96 OD 19.05 Tks 2.11 mm
Actual/Required area ratio (dirty/clean) 1.24 / 1.27 Pattern 90 Pitch 23.81 mm
Vibration problem (HTFS) No Baffles Single segmental Cut(%d) 26.74
RhoV2 problem No Total cost 15054 Dollar(US)
Heat Transfer Resistance

Shell side / Fouling / Wall / Fouling / Tube side
Resistance Distribution
Overall Coefficient / Resistance Summary Clean Dirty Max Dirty

Area required (tube OD base) m² 2.8 2.9 3.6
Area ratio: actual/required 1.27 1.24 1
Overall coefficient W/(m²-K) 56.1 54.7 44
Overall resistance m²-K/W 0.01784 0.01829 0.02271
Shell side fouling m²-K/W 0 0.0002 0.00213
Tube side fouling 0 0.00026 0.00274
Resistance Distribution W/(m²-K) m²-K/W % % %
Shell side film 96.9 0.01032 57.88 56.43 45.47
Shell side fouling 5000 0.0002 1.09 9.39
Tube wall 19630 5E-05 0.29 0.28 0.22
Tube side fouling * 3893.3 0.00026 1.4 12.05
Tube side film * 134 0.00746 41.84 40.79 32.87
* Based on outside surface - Area ratio: Ao/Ai = 1.28

Shell by Shell Conditions
Shell 1
Shell heat load kW 18
Shell inlet temperature C 25
Shell outlet temperature C 191.2
Tube inlet temperature C 245
Tube outlet temperature C 227.57
Shell inlet vapor fraction 0
Shell outlet vapor fraction 0.97
Tube inlet vapor fraction 0
Tube outlet vapor fraction 0
Shell inlet pressure bar 1
Shell outlet pressure bar 0.98609
Tube inlet pressure bar 18
Tube outlet pressure bar 17.97682
Shell pressure drop bar 0.01391
Tube pressure drop bar 0.02318
Mean shell metal temperature C 132.1
Mean tube metal temperature C 190.24
Minimum tube metal temperature C 65.88
Maximum tube metal temperature C 226.11

Heat Transfer Coefficients
Film coefficients W/(m²-K) Shell Side Tube Side

Bare area (OD) / Finned area Bare area (OD) / ID area
Overall film coefficients 96.9 / 134 / 172.1
Vapor sensible / /
Two phase 96.9 / /
Liquid sensible 11.4 / 134 / 172.1
Heat Transfer Parameters In Out In Out
Prandtl numbers Vapor 0.81
Liquid 3.99 135.09 6.87 7.32
Reynolds numbers Vapor Nominal 4339.96
Liquid Nominal 189.32 0.26 1366.52 1211.54
Fin Efficiency
MTD & Flux
Temperature Difference °C Heat Flux (based on tube O.D) kW/m²

Overall effective MTD 114.13 Overall flux 6.2
One pass counterflow MTD 113.96 Critical heat flux (at highest ratio) 19.4
LMTD based on end points 112.21 Highest local flux 19.3
Effective MTD correction factor 1.02 Highest local/critical flux 0.21
Wall Temperatures °C
Shell mean metal temperature 132.1
Tube mean metal temperature 190.24
Tube wall temperatures (highest/lowest) 226.11 / 65.88
Duty Distribution
Heat Load Summary Shell Side Tube Side

kW % total kW % total
Vapor only 0 0 0 0
2-Phase vapor 4.5 24.94 0 0
Latent heat 8.1 45.21 0 0
2-Phase liquid 5.4 29.85 0 0
Liquid only 0 0 -18 100
Total 18 100 -18 100
Effectiveness 0.8388
Pressure Drop
Pressure Drop bar Shell Side Tube Side

Maximum allowed 0.2 0.4
Total calculated 0.01391 0.02318
Gravitational 0 0
Frictional 0.0139 0.02318
Momentum change 1E-05 0
m/s bar %dp m/s bar %dp
Pressure drop distribution
Near Inlet Near Outlet Near Inlet Near Outlet
Inlet nozzle 0.25 0.00025 1.77 1.86 0.01621 69.9

Entering bundle 0.01 0.03 0 0.01
Inside tubes 0.03 0.03 1E-05 0.04
Inlet space bundle Xflow 0 2E-05 0.12
Mid-Space bundle Xflow 0 0.75 0.00011 0.81
Mid-Space windows 0 0.39 3E-05 0.19
Outlet space bundle Xflow 0.81 6E-05 0.41
Exiting bundle 1.29 0.03 0 0.01
Outlet nozzle 34.54 0.01345 96.7 1.82 0.00696 30.03
Liquid outlet nozzle
Vapor outlet nozzle
Intermediate nozzles
Flow Analysis
Shell Side Flow Fractions Inlet Middle Outlet Diameter Clearance

mm
Crossflow (B stream) 0.59 0.36 0.57
Window (B+C+F stream) 0.79 0.47 0.71
Baffle hole - tube OD (A stream) 0.07 0.25 0.14 0.79
Baffle OD - shell ID (E stream) 0.14 0.28 0.15 3.18
Shell ID - bundle OTL (C stream) 0.2 0.11 0.14 19.05
Pass lanes (F stream) 0 0 0
Rho*V2 Analysis Flow Area Velocity Density Rho*V2 TEMA limit

mm² m/s kg/m³ kg/(m-s²) kg/(m-s²)
Shell inlet nozzle 151 0.25 729.97 46 744
Shell entrance 595 0.06 729.97 3 5953
Bundle entrance 7452 0.01 729.97 0 5953
Bundle exit 7452 1.29 2.88 5 5953
Shell exit 820 11.75 2.88 398 5953
Shell outlet nozzle 279 34.54 2.88 3439
mm² m/s kg/m³ kg/(m-s²) kg/(m-s²)
Tube inlet nozzle 279 1.86 858.78 2955 8928
Tube inlet 16590 0.03 858.78 1
Tube outlet 16590 0.03 875.05 1
Tube outlet nozzle 279 1.82 875.05 2901
Thermosiphons / Kettles / Knockback Condenser
Thermosiphons
Thermosiphon stability
Kutateladze Number in axial nozzle (should be > 3.2) 17.95

Circuit DeltaP ratio (Outlet/Inlet)
Vertical tube side thermosiphons
Flow reversal criterion - top of the tubes (should be > 0.5)
Flooding criterion - top of the tubes (should be > 1.0)
Fraction of tube length before boiling starts
Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction
Thermal Details - Vibration Analysis - Fluid Elastic Instability HTFS
Shell number: Shell 1

Fluid Elastic Instability Analysis
Vibration tube number 1 2 4 5
Vibration tube location Inlet row, centre Outer window, top Baffle overlap Top row
Vibration No No No No
W/Wc for heavy damping (LDec=0.1) 0 0 0 0
W/Wc for medium damping (LDec=0.03) 0 0 0 0
W/Wc for light damping (LDec=0.01) 0 0 0 0
W/Wc for estimated damping 0 0 0 0
Estimated log Decrement 0.03 0.03 0.04 0.03
Tube natural frequency cycle/s 1022.39 1022.39 2336.11 1022.39
Natural frequency method Exact Solution Exact Solution Exact Solution Exact Solution
Dominant span
Tube effective mass kg/m 1.19 1.19 1.19 1.19
Vibration tube number 6 8
Vibration tube location Inlet row, end Outer window, bottom
Vibration No No
W/Wc for heavy damping (LDec=0.1) 0 0
W/Wc for medium damping (LDec=0.03) 0 0
W/Wc for light damping (LDec=0.01) 0 0
W/Wc for estimated damping 0 0
Estimated log Decrement 0.03 0.03
Tube natural frequency cycle/s 1022.39 1022.39
Natural frequency method Exact Solution Exact Solution
Dominant span
Tube effective mass kg/m 1.19 1.19

Note: W/Wc = ratio of actual shellside flowrate to critical flowrate for onset of fluid-elastic instability
Tube material density kg/m³ 7841.74

Tube axial stress N/mm² 7.17
Tube material Young's Modulus N/mm² 188613.8
U-bend longest unsupported length mm
Resonance Analysis (HTFS)
Shell number: Shell 1

Resonance Analysis
Vibration tube number 1 1 1 2
Vibration tube location Inlet row, centre Inlet row, centre Inlet row, centre Outer window, top
Location along tube Inlet Midspace Outlet Inlet
Vibration problem No No No No
Span length mm 176.9 180 266.9 266.9
Frequency ratio: Fv/Fn 0 0 0 0
Frequency ratio: Fv/Fa 0 0.01 0.01 0.03
Frequency ratio: Ft/Fn 0 0 0 0
Frequency ratio: Ft/Fa 0 0.01 0 0.02
Vortex shedding amplitude mm
Turbulent buffeting amplitude mm
TEMA amplitude limit mm
Natural freq., Fn cycle/s 1022.39 1022.39 1022.39 1022.39
Acoustic freq., Fa cycle/s 59.3 327.66 358.98 59.3
Flow velocity m/s 0.01 0.19 0.1 0.09
X-flow fraction 1 0.63 0.63 0.63
RhoV2 kg/(m*s2) 0 0 0 4
Strouhal No. 0.4 0.4 0.4 0.4

Vibration tube number 2 2 4 4 4
Vibration tube location Outer window, top Outer window, top Baffle overlap Baffle overlap Baffle overlap
Location along tube Midspace Outlet Inlet Midspace Outlet
Vibration problem No No No No No
Span length mm 180 176.9 176.9 90 176.9
Frequency ratio: Fv/Fn 0.01 0.01 0 0.01 0
Frequency ratio: Fv/Fa 0.04 0.02 0.04 0.05 0.02
Frequency ratio: Ft/Fn 0.01 0.01 0 0 0
Frequency ratio: Ft/Fa 0.02 0.02 0.03 0.03 0.01
Natural freq., Fn cycle/s 1022.39 1022.39 2336.11 2336.11 2336.11
Acoustic freq., Fa cycle/s 327.66 358.98 59.3 327.66 358.98
Flow velocity m/s 0.52 0.41 0.11 0.67 0.35
X-flow fraction 0.63 0.63 0.63 0.63 0.63
RhoV2 kg/(m*s2) 1 0 7 2 0
Strouhal No. 0.4 0.4 0.4 0.4 0.4

Vibration tube number 5 5 5 6 6 6
Vibration tube location Top row Top row Top row Inlet row, end Inlet row, end Inlet row, end
Location along tube Inlet Midspace Outlet Inlet Midspace Outlet
Vibration problem No No No No No No
Span length mm 266.9 180 176.9 176.9 180 266.9
Frequency ratio: Fv/Fn 0 0 0.03 0 0 0
Frequency ratio: Fv/Fa 0.01 0.01 0.08 0 0.01 0.01
Frequency ratio: Ft/Fn 0 0 0.02 0 0 0
Frequency ratio: Ft/Fa 0.01 0.01 0.05 0 0.01 0
Natural freq., Fn cycle/s 1022.39 1022.39 1022.39 1022.39 1022.39 1022.39
Acoustic freq., Fa cycle/s 59.3 327.66 358.98 59.3 327.66 358.98
Flow velocity m/s 0.03 0.19 1.29 0.01 0.19 0.1
X-flow fraction 0.63 0.63 1 0.63 0.63 0.63
RhoV2 kg/(m*s2) 1 0 5 0 0 0
Strouhal No. 0.4 0.4 0.4 0.4 0.4 0.4

Vibration tube number 8 8 8
Vibration tube location Outer window, bottom Outer window, bottom Outer window, bottom
Location along tube Inlet Midspace Outlet
Vibration problem No No No
Span length mm 176.9 180 266.9
Frequency ratio: Fv/Fn 0 0.01 0.01
Frequency ratio: Fv/Fa 0.05 0.04 0.02
Frequency ratio: Ft/Fn 0 0.01 0
Frequency ratio: Ft/Fa 0.03 0.02 0.01
Natural freq., Fn cycle/s 1022.39 1022.39 1022.39
Acoustic freq., Fa cycle/s 59.3 327.66 358.98
Flow velocity m/s 0.13 0.52 0.27
X-flow fraction 0.63 0.63 0.63
RhoV2 kg/(m*s2) 10 1 0
Strouhal No. 0.4 0.4 0.4

Methods Summary
Hot Side Cold Side

Heat transfer coefficient multiplier No No
Heat transfer coefficient specified No No
Pressure drop multiplier No No
Pressure drop calculation option friction only friction only

Desuperheating heat transfer method Wet wall
Multicomponent condensing heat transfer method HTFS - Silver-Bell
Vapor shear enhanced condensation Yes
Liquid subcooling heat transfer (vertical shell) Not Used
Subcooled boiling accounted for in Heat transfer & pressure drop

Post dryout heat transfer accounted for in Yes
Correction to user-supplied boiling curve Boiling curve not used
Falling film evaporation method HTFS recommended method
Single phase tube side heat transfer method HTFS recommended method
Lowfin Calculation method HTFS / ESDU
Tube Pass Multiplier 1

Basic Geometry
Unit Configuration
Exchanger type CEN Tube number 96
Position Hor Tube length actual mm 700
Arrangement 1 parallel 1 series Tube passes 1
Baffle type Single segmental Tube type Plain
Baffle number 4 Tube O.D. mm 19.05
Spacing (center-center) mm 90 Tube pitch mm 23.81
Spacing at inlet mm 176.9 Tube pattern 90
Shell Kettle Front head Rear Head

Outside diameter mm 323.85 323.85 323.85
Inside diameter mm 307.09 307.09 307.09

Nozzle type Inlet Outlet Inlet Outlet
Number of nozzles 1 1 1 1
Actual outside diameter mm 21.34 26.67 26.67 26.67
Inside diameter mm 13.87 18.85 18.85 18.85
Height under nozzle mm 13.05 13.05
Dome inside diameter mm
Vapor belt inside diameter mm
Vapor belt inside width mm
Vapor belt slot area mm2
No No No
Impingement protection
impingement impingement impingement
Distance to tubesheet mm 609.6 88.9
Tubes
Tubes
Type Plain Total number of tubes 96

Outside diameter mm 19.05 Number of tubes plugged 0
Inside diameter mm 14.83 Tube length actual mm 700
Wall thickness mm 2.11 Tube length effective mm 623.8
Area Ratio Ao/Ai 1.284247 Front tubesheet thickness mm 34.92
Pitch mm 23.81 Rear tubesheet thickness mm 34.92
Pattern 90 Material Carbon Steel
External enhancement Thermal conductivity W/(m-K) 46.7762
Internal enhancement
Low fins Longitudinal fins
Fin density #/m Fin number 0
Fin height mm Fin thickness mm
Fin thickness mm Fin height mm
Tube root diameter mm Fin spacing mm
Tube wall thickness under fin mm Cut and twist length mm
Tube inside diameter under fins mm
Other (high) fins
High Fin Type Default High Fin Thick mm
High Fin Tip Diameter mm High Fin Frequency #/m
Baffles
Baffles
Type Single segmental Baffle cut: inner/outer/interm
Tubes in window Yes Actual (% diameter) / 26.74 /
Number 4 Nominal (% diameter) / 25 /
Spacing (center-center) mm 90 Actual (% area) / 21.5 /
Spacing at inlet mm 176.9 Cut orientation H
Spacing at outlet mm 176.9 Thickness mm 3.18
Spacing at center in/out for G,H,I,J mm Tube rows in baffle overlap 6
Spacing at center for H shell mm Tube rows in baffle window 3
End length of the front head mm 215 Baffle hole - tube od diam clearance mm 0.79
End length of the rear head mm 215 Shell id - tube od diam clearance mm 3.18
Variable Baffle Spacings
Supports-Misc. Baffles
Supports - tube Longitudinal Baffle

Supports in endspace at front head 0 Thickness mm
Supports in endspace at rear head 0 Window length at front end mm
Supports between baffles 0 Window length at center mm
Support blanking baffle No Window length at rear end mm
Supports at U-bend 0
Supports at each G,H,J shell inlet and I shell outlet 0
Supports at center of H shell 0
Supports for K,X shells 0
Special support at inlet nozzle No
Bundle
Bundle
Shell ID to center 1st tube row mm Tube passes 1
From top 13.05 Tube pass layout Ribbon (single band)
From bottom 13.05 Tube pass orientation Standard (horizontal)
From right 13.05 U-bend orientation Undefined
From left 13.05 Horizontal pass lane width mm
Impingement protection None Vertical pass lane width mm
Impingement plate clearance to tube edge mm Interpass tube alignment No
Impingement plate diameter mm Deviation in tubes/pass 0
Impingement plate width mm Outer tube limit mm 288.04
Impingement plate length mm Shell id - bundle otl diam clearance mm 19.05
Impingement plate thickness mm Tie rod number 4
Gross surface area per shell m² 4 Tie rod diameter mm 9.55
Effective surface area per shell m² 3.6 Sealing strips (pairs) 2
Bare tube area per shell m² 3.6 Tube to Tubesheet joint Exp. 2 grv
Finned area per shell m² 0 Tube projection from front tsht mm 3.18
U-bend area per shell m² 0 Tube projection from rear tsht mm 3.18
Enhancements
Inserts & Internal enhancements

Tube insert type None
Twist tape 360 deg twist pitch mm
Twisted tape thickness mm
hiTRAN part number
Setting Plan
Views on arrow A 1183624

Overall
A
170 71 89 521 171
T1
T1 S2
264
S2
264 264
302
S1
S1 T2
71 210 281
920
Pulling Length
51 51
264
281
281
70
70
T2
102 102
2 Bolts 2 Bolts
Fixed Sliding
Nozzle Data Design Data Units Shell Channel Notes: Company:

Ref OD Wall Standard Notes Design Pressure bar 3.45 19.99 Location:
S1 21 mm 3.7 mm Slip on Design Temperature °C 226.67 282.22 Service of Unit: Our Reference:
S2 27 mm 3.9 mm Slip on Full Vacuum Item No.: Your Reference:
T1 27 mm 3.9 mm Slip on Corrosion Allowance mm 3.175 3.175 Date: Rev No.: Job No.:
T2 27 mm 3.9 mm Slip on Test Pressure bar
Number of Passes 1 1
Radiography
Company Name
PWHT City, State
Internal Volume m³ 0.0289 0.0422 Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME Section VIII Div. 1
Weight Summary TEMA Type: CEN
Setting Plan
Empty Flooded Bundle Size: 307 - 700 Dwg No.: Rev:
322 kg 368 kg 107 kg TEMA Class: R NHTX-0100-03 1
Tubesheet Layout
19.05
96 23.8125
Shell inside diameter mm 307.086
130.97 mm
Front head inside diameter mm 307.086
Outer tube limit mm 288.036
Tube number (calcs.) 96
Tube number (layout) 96
Tube length mm 700
Tube O.D. mm 19.05
Tube pitch mm 23.8125
Tube pattern 90
Tube passes 1
Tie rod number 4
Tie rod diameter mm 9.55
Sealing strips (pairs) 2
130.97 mm
Baffle type Single segmental
Centre to outer baffle cut mm 71.4375
Centre to inner baffle cut
Impingement protection None
Shell Side Inlet Nozzle Inside Diameter mm 13.8684
Shell Side Outlet Nozzle Inside Diameter mm 18.8468
Notes: Company:
Location:
Service of Unit: Our Reference:
Item No.: Your Reference:
Date: Rev No.: Job No.:
Company Name
City, State
Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME Code Sec VIII Div 1
TEMA Type: CEN
Tube Layout
Size: 307 - 700 Dwg No.: Rev:
TEMA Class: R - refinery service NHTX-0100-03 2
Costs/Weights
Weights kg Cost data Dollar(US)

Shell 114.4 Labor cost 13455
Front head 49.9 Tube material cost 162
Rear head 50.8 Material cost (except tubes) 1438
Shell cover
Bundle 106.5
Total weight - empty 321.7 Total cost (1 shell) 15054
Total weight - filled with water 368.3 Total cost (all shells) 15054
Analysis along Shell - Interval Analysis
Shell SS Fouling Tube SS Vapor

Point Shell Distance SS Bulk SS Boiling SS specific
Pass Surface Metal SS Pressure mass
No. No. from End Temp. Temp enthalpy
No. Temp Temp fraction
mm C C C C bar kJ/kg
1 1 1 661 25.42 61.53 65.88 25 0.99975 -2211.2 0.0008
2 1 1 626 57.45 121.68 124.65 25 0.99975 -2116.2 0.087
3 1 1 591 76.44 133.77 136.48 25 0.99975 -2042.4 0.1877
4 1 1 556 91.04 148.48 150.85 25 0.99975 -1976.4 0.3002
5 1 1 521 103.41 158.8 160.95 25 0.99974 -1917.6 0.405
6 1 1 486 114.06 168.4 170.32 25 0.99973 -1864.7 0.5042
7 1 1 484 114.35 193.21 194.46 25 0.99973 -1863.3 0.507
8 1 1 446 121.33 197.37 198.54 25 0.99972 -1828.9 0.5718
9 1 1 408 128.03 200.93 202.02 25 0.9997 -1796.9 0.631
10 1 1 369 134.57 204.73 205.73 25 0.99968 -1767.2 0.6843
11 1 1 331 140.89 207.62 208.57 25 0.99966 -1739.6 0.7331
12 1 1 292 147.14 210.31 211.19 25 0.99964 -1713.7 0.7772
13 1 1 254 153.39 213.19 214.01 25 0.99962 -1689.5 0.8155
14 1 1 216 159.53 215.49 216.27 25 0.99959 -1666.8 0.8491
15 1 1 214 159.76 206.66 207.69 25 0.99959 -1666 0.8503
16 1 1 179 166.91 210.9 211.83 25 0.99958 -1640.8 0.8858
17 1 1 144 173.62 214.74 215.57 25 0.99957 -1618 0.9156
18 1 1 109 179.9 218.22 218.96 25 0.99956 -1597.5 0.9403
19 1 1 74 185.68 222.6 223.24 25 0.99954 -1579.6 0.9578
20 1 1 39 191.14 225.54 226.11 25 0.99953 -1564 0.9714

SS Nuc. SS Conv.
Point SS void SS Heat SS Heat SS Ref. SS critical SS Vap. SS 1-Ph SS 1-Ph
SS Liq. Re Boil. Boil.
No. fraction Load flux heat flux heat flux Re Liq. Coef. Vap. Coef.
Coef. Coef.
kW kW/m2 kW/m2 kW/m2 W/(m2*K) W/(m2*K) W/(m2*K) W/(m2*K)
1 0.0346 0 19.3 19.3 684.3 156.6532 3.483328 61.7 1.1 3399.9 61.7
2 0.8083 2.7 13.2 13.2 155 117.8706 380.8145 55.2 10.2 10332.3 166.7
3 0.908 4.7 12 12 94.7 92.64073 804.3969 52.6 17.4 8142.7 225.4
4 0.9471 6.6 10.5 10.5 71.8 71.80624 1264.115 47.7 24.1 7657.6 266.8
5 0.9656 8.2 9.5 9.5 56.1 56.37004 1672.754 41.6 29.7 6732.3 287.4
6 0.9765 9.7 8.5 8.5 44.1 43.8253 2041.182 35.1 34.6 6130.1 294.7
7 0.9767 9.7 5.6 5.6 45.5 55.92541 2637.462 23.1 36.6 13219.8 194.5
8 0.9818 10.7 5.2 5.2 40.6 45.60353 2884.656 19.5 39.8 11862 186.9
9 0.9856 11.5 4.8 4.8 36.7 37.34903 3122.472 16.7 42.6 10542 181.2
10 0.9886 12.4 4.4 4.4 33.7 29.56566 3275.456 14.2 45.2 9217 173.7
11 0.991 13.1 4.2 4.2 30.2 22.91564 3454.669 12.4 47.7 7840 171.1
12 0.9929 13.9 3.9 3.9 27 17.55353 3607.12 10.8 50 6610.1 168.9
13 0.9944 14.5 3.6 3.6 24.5 12.89284 3730.238 9.4 52 5465.4 165.9
14 0.9956 15.2 3.4 3.4 22.2 8.289157 3833.507 8.5 54.1 4552 167.6
15 0.9956 15.2 4.5 4.5 21.7 6.708951 3158.73 10.4 51.7 3154.4 207.4
16 0.9968 15.9 4.1 4.1 19.4 3.87247 3243.662 8.7 53.8 2622.6 201.4
17 0.9977 16.5 3.7 3.7 17.5 2.200361 3305.439 7.2 55.7 2172.9 197.5
18 0.9984 17.1 3.3 3.3 16 1.214894 3346.447 5.9 57.2 1796.6 195.9
19 0.9989 17.6 2.8 2.8 15 0.5312093 3377.371 4.9 58.7 1541 193.1
20 0.9993 18 2.5 2.5 14.2 0.207206 3399.275 4.2 60.1 1254.7 200.2
Point SS Vap. SS Film SS flow

SS flow Regime
No. Mix. Factor Coef. pattern
W/(m2*K) W/(m2*K)
1 965.1 535.4 Nucleate convective boil. Bubbly
2 209.3 205.2 Nucleate convective boil. Intermittent
4 188 183.5 Nucleate convective boil. Intermittent
8 161 67.9 Nucleate convective boil. Intermittent
13 107.9 61 Nucleate convective boil. Intermittent
14 104.6 61.3 Nucleate convective boil. Spray

Analysis along Shell - Physical Properties
Temperature C 25 45.76 63.75 77.96 90.93 103.3 115.11 127.28 140.54 155.43
Enthalpy kJ/kg -2212.3 -2153.3 -2094.4 -2035.4 -1976.5 -1917.5 -1858.5 -1799.6 -1740.6 -1681.7
Pressure bar 1 0.99874 0.99747 0.99621 0.99494 0.99368 0.99241 0.99115 0.98988 0.98862
Vapor mass fraction 0 0.05 0.11 0.2 0.3 0.41 0.52 0.63 0.73 0.83
Liquid density kg/m3 729.97 719.86 711.14 707.8 705.44 704.21 703.27 702.35 701.98 702.37
Liquid specific heat kJ/(kg*K) 1.972 2.057 2.13 2.18 2.224 2.263 2.3 2.338 2.378 2.421
Liquid thermal cond. W/(m*K) 0.1083 0.1063 0.1045 0.104 0.1037 0.1034 0.1031 0.1028 0.1022 0.1015
Liquid viscosity mPa*s 0.2192 0.2462 0.2726 0.3003 0.3289 0.3549 0.3806 0.4141 0.4985 0.7208
Surface tension N/m 0.0206 0.0193 0.0183 0.0177 0.0172 0.0169 0.0166 0.0163 0.016 0.0157
Latent heat kJ/kg 342.7 337.4 332.8 323.3 313.5 306.6 300.6 294.4 284.6 273.1
Vapor density kg/m3 2.41 2.54 2.61 2.68 2.72 2.76 2.81 2.83 2.83
Vapor specific heat kJ/(kg*K) 1.768 1.827 1.873 1.915 1.957 1.998 2.04 2.087 2.141
Vapor thermal cond. W/(m*K) 0.0168 0.0178 0.0185 0.0191 0.0198 0.0205 0.0212 0.022 0.0231
Vapor viscosity mPa*s 0.0076 0.0078 0.0079 0.008 0.0081 0.0082 0.0083 0.0085 0.0087
Temperature C 172.2 191.2
Enthalpy kJ/kg -1622.7 -1563.7
Pressure bar 0.98735 0.98609
Vapor mass fraction 0.91 0.97
Liquid density kg/m3 704.25 708.06
Liquid specific heat kJ/(kg*K) 2.468 2.519
Liquid thermal cond. W/(m*K) 0.1012 0.1005
Liquid viscosity mPa*s 1.492 5.3897
Surface tension N/m 0.0156 0.0155
Latent heat kJ/kg 265.3 255.4
Vapor density kg/m3 2.82 2.8
Vapor specific heat kJ/(kg*K) 2.203 2.274
Vapor thermal cond. W/(m*K) 0.0244 0.026
Vapor viscosity mPa*s 0.0089 0.0093

Analysis along Tubes - Interval Analysis
Tube SS Fouling Tube TS Fouling TS Vapor

Point Shell Distance SS Bulk TS Bulk TS specific
Pass surface Metal surface TS Pressure mass
No. No. from End Temp Temp. enthalpy
No. temp. Temp temp fraction
mm C C C C C bar kJ/kg
21 1 1 39 191.14 225.54 226.11 226.81 244.99 17.98379 602.9 0
22 1 1 74 185.68 222.6 223.24 224.03 244.58 17.98379 601.9 0
23 1 1 109 179.9 218.22 218.96 219.9 244.1 17.98379 600.8 0
24 1 1 144 173.62 214.74 215.57 216.61 243.56 17.98379 599.5 0
25 1 1 179 166.91 210.9 211.83 212.98 242.95 17.98379 598.1 0
26 1 1 214 159.76 206.66 207.69 208.97 242.28 17.98379 596.5 0
27 1 1 216 159.53 215.49 216.27 217.23 242.26 17.98379 596.5 0
28 1 1 254 153.39 213.19 214.01 215.04 241.66 17.98379 595 0
29 1 1 292 147.14 210.31 211.19 212.3 241.01 17.98379 593.5 0
30 1 1 331 140.89 207.62 208.57 209.75 240.32 17.98379 591.9 0
31 1 1 369 134.57 204.73 205.73 206.99 239.58 17.98379 590.2 0
32 1 1 408 128.03 200.93 202.02 203.38 238.79 17.98379 588.3 0
33 1 1 446 121.33 197.37 198.54 199.99 237.93 17.98379 586.3 0
34 1 1 484 114.35 193.21 194.46 196.04 237.01 17.98379 584.2 0
35 1 1 486 114.06 168.4 170.32 172.74 236.97 17.98379 584.1 0
36 1 1 521 103.41 158.8 160.95 163.63 235.55 17.98379 580.8 0
37 1 1 556 91.04 148.48 150.85 153.83 233.96 17.98379 577.1 0
38 1 1 591 76.44 133.77 136.48 139.88 232.18 17.98379 573 0
39 1 1 626 57.45 121.68 124.65 128.38 230.18 17.98378 568.4 0
40 1 1 661 25.42 61.53 65.88 71.34 227.6 17.98378 562.4 0

Point TS void TS Heat TS Heat TS Liq. TS 1-Ph TS Film SS Film TS flow

No. fraction Load flux Re Liq. Coef. Coef. Coef. Regime
kW kW/m2 W/(m2*K) W/(m2*K) W/(m2*K)
21 0 0 -2.5 1366.455 137.6 137.6 72.7 Liquid Phase
22 0 -0.4 -2.8 1362.6 137.4 137.4 76.4 Liquid Phase
23 0 -0.9 -3.3 1358.166 137 137 86.5 Liquid Phase
24 0 -1.5 -3.7 1353.124 136.7 136.7 89.6 Liquid Phase
25 0 -2.1 -4.1 1347.54 136.4 136.4 92.9 Liquid Phase
26 0 -2.8 -4.5 1341.364 136.1 136.1 96.7 Liquid Phase
27 0 -2.9 -3.4 1341.162 137.1 137.1 61.3 Liquid Phase
28 0 -3.5 -3.6 1335.642 137 137 61 Liquid Phase
29 0 -4.2 -3.9 1329.754 136.8 136.8 62.2 Liquid Phase
30 0 -4.9 -4.2 1323.475 136.7 136.7 62.6 Liquid Phase
31 0 -5.7 -4.4 1316.812 136.5 136.5 63.4 Liquid Phase
32 0 -6.5 -4.8 1309.677 136.3 136.3 66.2 Liquid Phase
33 0 -7.4 -5.2 1302.025 136.1 136.1 67.9 Liquid Phase
34 0 -8.3 -5.6 1293.835 135.8 135.8 70.6 Liquid Phase
35 0 -8.4 -8.5 1293.486 133 133 157.3 Liquid Phase
36 0 -9.8 -9.5 1280.969 132.3 132.3 171.8 Liquid Phase
37 0 -11.5 -10.5 1267.059 131.5 131.5 183.5 Liquid Phase
38 0 -13.3 -12 1251.306 130.3 130.3 209.8 Liquid Phase
39 0 -15.3 -13.2 1233.901 129.5 129.5 205.2 Liquid Phase
40 0 -18 -19.3 1211.805 123.7 123.7 535.4 Liquid Phase

Analysis along Tubes - Physical Properties
Temperature C 245 243.43 241.86 240.29 238.71 237.13 235.55 233.96 232.37
Enthalpy kJ/kg 602.9 599.2 595.5 591.8 588.2 584.5 580.8 577.1 573.4
Pressure bar 18 17.99789 17.99579 17.99368 17.99157 17.98946 17.98736 17.98525 17.98314
Vapor mass fraction 0 0 0 0 0 0 0 0 0
Liquid density kg/m3 858.78 860.25 861.72 863.2 864.68 866.16 867.65 869.13 870.61
Liquid specific heat kJ/(kg*K) 2.352 2.347 2.342 2.338 2.333 2.328 2.323 2.318 2.313
Liquid thermal cond. W/(m*K) 0.0995 0.0998 0.1001 0.1004 0.1008 0.1011 0.1014 0.1017 0.102
Liquid viscosity mPa*s 0.2908 0.2939 0.2971 0.3003 0.3036 0.3069 0.3102 0.3136 0.3171
Surface tension N/m 0.018 0.0181 0.0183 0.0184 0.0185 0.0187 0.0188 0.0189 0.0191
Latent heat kJ/kg
Vapor density kg/m3
Vapor specific heat kJ/(kg*K)
Vapor thermal cond. W/(m*K)
Vapor viscosity mPa*s
Temperature C 230.77 229.17 227.57
Enthalpy kJ/kg 569.7 566.1 562.4
Pressure bar 17.98103 17.97893 17.97682
Vapor mass fraction 0 0 0
Liquid density kg/m3 872.08 873.56 875.05
Liquid specific heat kJ/(kg*K) 2.308 2.303 2.298
Liquid thermal cond. W/(m*K) 0.1023 0.1026 0.1029
Liquid viscosity mPa*s 0.3207 0.3243 0.328
Surface tension N/m 0.0192 0.0194 0.0196
Latent heat kJ/kg
Vapor density kg/m3
Vapor specific heat kJ/(kg*K)
Vapor thermal cond. W/(m*K)
Vapor viscosity mPa*s

NHTX 0100 03

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Aspen Exchanger Design and Rating Shell & Tube V11 Page 1

File: C:\Users\Amir\Downloads\NHTX-0100-03.EDR Printed: 3/11/2024 at 7:24:57 AM

Hot Side Properties

Hot Side Databank

Hot side - Stream properties

Specific Vapor mass

Hot side - Liquid properties

Liquid specific Liquid thermal Liquid surface

C kJ/(kg*K) W/(m*K) mPa*s kg/m3 dynes/cm

245 2.352 0.0995 0.2908 858.78 18

234.52 2.32 0.1016 0.3124 868.62 18.9

224.05 2.287 0.1036 0.3362 878.31 19.9

Hot side - Vapor properties

Vapor specific Vapor thermal Vapor molecular

C kJ/(kg*K) W/(m*K) mPa*s kg/m3

Hot side - 2nd Liquid phase properties

Liquid 2 specific Liquid 2 thermal Liquid 2 Liquid 2 surface

C kJ/(kg*K) W/(m*K) mPa*s kg/m3 N/m

Cold Side Properties

Cold Side Databank

B-JAC VLE calculation method Ideal 100

Cold side - Stream properties

Specific Vapor mass

66.12 -2086.1 0.1238201

93.4 -1965.5 0.3190016

132.48 -1776.6 0.6675816

152.03 -1694.6 0.8076476

181.6 -1592.1 0.9465708

191.62 -1562.7 0.9728837

Cold side - Liquid properties

Liquid specific Liquid thermal Liquid surface

C kJ/(kg*K) W/(m*K) mPa*s kg/m3 dynes/cm

25 1.972 0.1083 0.2192 729.97 20.6

66.12 2.14 0.1043 0.2757 709.9 18.1

93.4 2.233 0.1036 0.3334 704.8 17.1

132.48 2.355 0.1026 0.4189 701.59 16.1

152.03 2.412 0.1015 0.5323 701.38 15.7

181.6 2.495 0.1009 1.6746 704.56 15.4

191.62 2.521 0.1004 4.6806 707.54 15.5

Cold side - Vapor properties

Vapor specific Vapor thermal Vapor molecular

C kJ/(kg*K) W/(m*K) mPa*s kg/m3

66.12 1.835 0.0179 0.0078 2.56 70.2661

93.4 1.924 0.0193 0.008 2.7 80.10344

132.48 2.058 0.0215 0.0084 2.86 93.69939

152.03 2.129 0.0228 0.0086 2.86 99.21434

181.6 2.238 0.0251 0.0091 2.86 105.5652

191.62 2.276 0.026 0.0093 2.84 106.9715

Cold side - 2nd Liquid phase properties

Liquid 2 specific Liquid 2 thermal Liquid 2 Liquid 2 surface

C kJ/(kg*K) W/(m*K) mPa*s kg/m3 N/m

Front head type C - integral tubesheet & removable bundle

ID OD Thickness series parallel

Front cover type Flat bolted Front tubesheet thickness mm

Tubesheet type Normal

Include expansion joint None

Flange type - hot side Hub

Number of tubes (total) Tube pitch mm 23.81

Lowfin Tube type As specified Longitudinal fins per tube

Baffle type Single segmental

Special inlet nozzle support no Number of supports at center of H shell

Number of regions for variable baffle pitch One region

Variable baffle pitch: First to last pitch ratio 0.6666667

C kJ/(kgK) W/(mK) mPa*s kg/m3 dynes/cm

C kJ/(kgK) W/(mK) mPa*s kg/m3

C kJ/(kgK) W/(mK) mPa*s kg/m3 N/m

C kJ/(kgK) W/(mK) mPa*s kg/m3 dynes/cm

C kJ/(kgK) W/(mK) mPa*s kg/m3

C kJ/(kgK) W/(mK) mPa*s kg/m3 N/m