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DMAIC - GRR Template
DMAIC - GRR Template
% Using % Using
AIAG - Automotive Industry Action Gro TV Tolerance
Equipment Variation (Repeatability) 0.2986
%EV 12.2% 17919%
Appraiser Variation (Reproducibility) 0.06124
%AV 2.5% 3674%
R&R (Gage Capability) 0.3049
%R&R 12.4% 18292%
PV (Part Variation) 2.4387
%PV 99.2% 146324%
TV (Total Variation) 2.4577
Conclusions / Recommendations
Gage system may be acceptable based on importance of application and cost
Gage may need maintenance, redesign, or better clamping
166
164
Averagge
162
Average-
Appraiser 1
160 Average-
Appraiser 2
158
156
154
1 2 3 4 5 6 7 8 9 10
Part
166
164
Averagge
162
160
158
Averagg
162
160
158
156
154
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
1.2
1
Range
0.8
Ra
0.6 ng
e1
0.4
0.2
0
1 2 3 4 5 6 7 8 9 10
Parts
1.2
1
Range
0.8
0.6
0.4
1.2
1
Range
0.8
0.6
0.4
0.2
0
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Instructions 1. Select 10 DIFFERENT parts and at least two "appraisers" and one gage
(If you don't use enough parts, part variation will be small and magnify the appraiser/equipment variation)
2. RANDOMLY, have appraisers measure each part at least twice
3. Then enter the results of each measurement in Cells C3:L7, C11:L15, C19:L23
4. The template will automatically calculate all of the values based on your data
5. Evaluate your measurement system based on %R&R and make adjustments as required.
If reproducibility (AV-can two appraisers measure the same thing and get the same result)
is larger than repeatability, reasons include:
1. Operator needs to be better trained in how to use and read gage
2. Calibrations on gage are not clear
3. Fixture required to help operator use gage more consistently
GR&R 2.521008
Insert Process
Standard
Deviation 5.121849
%GR&R 49%
Page 7
Bias
t-
Reference Average/ Stdev(r) Statistic/
Value Value Bias n Mean Stdev Stdev(b) critical d2*/d2 df g
5.8 6.0 -0.2 15 6.006667 0.21202 0.2251409 0.114683 3.55333 10.8 d2*
5.7 -0.3 Bias 0.0067 0.0581311 2.2064 3.47193 df
5.9 -0.1 d2
5.9 -0.1 95% Confidence t crit 95%
6.0 0.0 Lower Upper
6.1 0.1 -0.118656 0.131989
6.0 0.0 Bias Acceptable
6.1 0.1
6.4 0.4 Reference: AIAG MSA Version 3 pgs 85-88
6.3 0.3
6.0 0.0
6.1 0.1
6.2 0.2
5.6 -0.4
6.0 0.0
Page 8
Bias
2 3 4 5 6 7 8 9 10 11 12
1.41421 1.91155 2.23887 2.48124 2.67253 2.82981 2.96288 3.07794 3.17905 3.26909 3.35016
1 2 2.9 3.8 4.7 5.5 6.3 7 7.7 8.3 9
1.12838 1.69257 2.05875 2.3593 2.53441 2.70436 2.8472 2.97003 3.07751 3.17287 3.25846
4.303 3.182 2.776 2.571 2.447 2.365 2.306 2.262 2.228 2.201 2.179
Page 9
Bias
13 14 15 16 17 18 19 20
3.42378 3.49116 3.55333 3.61071 3.66422 3.71424 3.76118 3.80537
9.6 10.2 10.8 11.3 11.9 12.4 12.9 13.4
3.33598 3.40676 3.47193 3.53198 3.58788 3.64006 3.68896 3.735
2.16 2.145 2.131 2.12 2.11 2.101 2.093 2.086
Page 10
Linearity
Part
Trials 1 2 3 4 5
1 2.7 <- Insert Your Data Here
2
3 Linearity evaluates a gauge's ability
4 to measure accurately across a wide range
5 Imagine measuring a baseball bat:
6 1. at the grip
7 2. in the middle
8 3. and at the widest part
9
10
11
12
Average 2.70
Reference
Values 2.00 <- Insert Known Reference Values Here
Bias 0.70
Range 0.00 0.00 0.00 0.00 0.00
bias=
slope*ref+b
Slope= Err:502
b= Err:502
Goodness of fit Err:502
Insert Process
Variation
Linearity Err:502
%Linearity Err:502
Linearity Plot
0.80
0.70
0.60
Bias
0.50
0.40
0.30
0.20
0.10
0.00
1.50 2.00 2.50 3.00 3.50 4.00
Reference Value
Page 11
Linearity
s a gauge's ability
ely across a wide range
g a baseball bat:
Page 12
Appraiser A Appraiser B Appraiser C Reference Results A-B B-C
Part # Trial 1 Trial 2 Trial 3 Trial 1 Trial 2 Trial 3 Trial 1 Trial 2 Trial 3 ReferenceRef Value Code LSL USL %R&R Gray zone 1 2 3 1 2 3
1 1 1 1 1 1 1 1 1 1 1 0.476901 + 0.45 0.55 25% 0.02500 1 1 1 1 1 1
2 0 0 0 0 0 0 0 0 0 0 0.576459 - 1. Enter Spec Limits Above 0 0 0 0 0 0
3 1 1 0 1 1 0 1 0 0 1 0.544951 X 2. Have 3 appraisers accept/reject 10+ 1 1 0 1 -1 0
4 0 - 3. Enter pass/fail in columns B-J
5 0 - 4. Enter Reference value in column L
6 0 - 5. Evaluate effectiveness columns AJ
7 0 -
8 0 -
9 0 -
10 0 -
11 0 -
12 0 -
13 0 -
14 0 -
15 0 -
16 0 -
17 0 -
18 0 -
19 0 -
20 0 -
21 0 -
22 0 -
23 0 -
24 0 -
25 0 -
26 0 -
27 0 -
28 0 -
29 0 -
30 0 -
31 0 -
32 0 -
33 0 -
34 0 -
35 0 -
36 0 -
37 0 -
38 0 -
39 0 -
40 0 -
41 0 -
42 0 -
43 0 -
44 0 -
45 0 -
46 0 -
47 0 -
48 0 -
49 0 -
50 0 -
0 = Fail + = within spec limits
1 = Pass - = outside spec limits
x = gray area around spec limits
C-A A-REF B-REF C-REF
1 2 3 1 2 3 1 2 3 1 2 3
1 1 1 1 1 1 1 1 1 1 1 1
0 0 0 0 0 0 0 0 0 0 0 0
1 -2 0 1 1 -2 1 1 -2 1 -2 -2 Crosstabulation Crosstabulation Miss
B Total REF Total Effectiveness Rate
A 0 1 A 0 1 A 89% 11%
0 4 0 4 0 3 0 3 B 89% 11%
1 0 5 5 1 1 5 5 C 78% 22%
Tota 4 5 9 Tota 4 5 9 System 85% 15%
85%
C Total REF Total Effectiveness
B 0 1 B 0 1 Acceptable >= 90%
0 4 1 5 0 3 0 3 Marginal >=80%
1 0 4 4 1 1 5 6 Unacceptable <80%
Tota 4 5 9 Tota 4 5 9