Professional Documents
Culture Documents
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Integral Drill Steels
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Integral Drill Steels are a fixed length with a shank
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at one end and a bit at the other, and are able to
drill to a depth equivalent to their effective length.
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The bit may consist of a single chisel shaped
tungsten carbide insert or four such inserts. This
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provides a hexagonal chuck section to provide
leverage for the rotation chuck bushing. It usually
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has a forged collar to maintain the proper shank
striking face position in the rock drill and bit end. Holes are typically drilled in 0.4m increments to accommodate
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the air-leg feed length. To drill deep holes, the rods are designed to be used in a series where the length of any rod
used is longer than the one used just before it. (The drilled steel is then extracted and followed with a slightly
smaller diameter bit on the next steel length in the sequence). To do this, a series of rods must be produced so that
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the bit diameter is reduced for each increase in length of rod to prevent jamming of the bit in the hole.
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Integral Drill Steel is mainly used by a hand held drill machine in stone quarrying, foundation drilling, and
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underground mining and so on, and for small-hole drilling, equipped with small power rock drills, like air leg rock
drills, hand held rock drills, etc. It can reduces the expense of impact energy, improves the drilling speed and
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efficiency.
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Acedrills’ Integral Drill Steels are normally produced from 19mm (3/4”), 22mm (7/8”) or 25mm (1”) Hexagon Drill
Steel, where the dimensions given are measured across the flat of the hexagon, and length from 400mm (1’4”) up to
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The table shown below indicates some of the most commonly used and produced integral drill steels, for other bit
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Hex19 x 108 mm (3/4” x 4 1/4”) Shank, 1000 3’ 3 3/8” 28 1 7/64 2.6 5.7 211-1028,21
Chisel Bit Type 21 1200 3’ 11” 27 1 1/16 3 6.6 211-1227,21
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800 2’ 7” 23 27/32 2.2 4.9 211-0823,22
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600 1’ 11 5/8” 27 1 1/16 1.7 3.8 211-0627,24
1200 3’ 11” 26 1 1/32 3 6.6 211-1226,24
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24 2000 6’ 7” 24 5/16 4.8 11 211-2024,24
2400 7’ 10” 24 5/16 5.7 13 211-2424,24
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2700 8'10” 24 5/16 6.3 14 211-2724,24
400 1’ 4” 35 1 3/8 1.3 2.9 211-0435,25
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25
800 2’ 7” 34 1 11/32 2.2 4.9 211-0834,25
Length Head diameter Weight
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Hex22 Integral Drill Steels Series Part No.
mm Foot mm Inch Kg Lb
800 2’7” 34 1 11/32 2.8 6.2 213-0834,11
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1600 5’3” 33 1 19/64 5.2 12 213-1633,11
2400 7’10” 32 1 17/64 7.7 17 213-2432,11
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4800 15’9” 29 1 9/64 15 33 213-4829,11
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5600 18’4” 28 1 7/64 18 39 213-5628,11
6400 21’ 27 1 1/16 20 44 213-6427,11
s.7200
400
23’6”
1’ 4”
26
41
1 1/32
1 39/64
23
1.6
50
3.5
213-7226,11
213-0441,12
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800 2’ 7” 40 1 37/64 3 6.6 213-0840,12
1600 5’3” 39 1 17/32 5.2 12 213-1639,12
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1800 5’11” 33 1 19/64 6.2 14 213-1833,16
2400 7’10” 32 1 17/64 8 18 213-2432,16
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1800 5’11” 39 1 17/32 6.2 14 213-1839,17
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800 2’7” 29 1 9/64 3 6.6 213-0829,N
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800 2’7” 38 1 1/2 3.1 6.8 213-0838,N
1200 3’11” 39 1 17/32 4.3 9.5 213-1239,N
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Hex22 x 108 mm (7/8” x 4 1/4”) Shank, 1600 5’3” 36 1 27/64 5.2 12 213-1636,N
Chisel Bit Type 1800 5’11” 36 1 27/64 6 13 213-1836,N
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2000 6’7” 32 1 17/64 6.7 15 213-2032,N
2400 7’10” 27 1 1/16 8 18 213-2427,N
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3200 10’6” 27 1 1/16 10 23 213-3227,N
3200 10’6” 32 1 17/64 10 23 213-3232,N
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6400 21’ 30 1 3/16 20 44 213-6430,N
7200 23’6” 32 1 17/64 23 50 213-7232,N
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600 1’ 11 5/8” 36 1 27/64 3 6.6 214-0636,31
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1200 3’11” 35 1 3/8’ 5.5 12 214-1235,31
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s.1800
2400
5’11”
7’10”
34
33
1 11/32
1 19/64
7.8
10
17
23
214-1834,31
214-2433,31
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800 2’ 7” 42 1 21/32 3.8 8.4 214-0842,32
1600 5’ 3” 41 1 5/8 6.9 15 214-1641,32
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mm Foot mm Inch Kg Lb
Hex25 x 159 mm (1” x 6 1/4”) Shank, 3200 10’6” 40 1 37/64 14 30 215-3240,32
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800 2’ 7” 42 1 21/32 4 8.8 215-0842,N
1600 5’ 3” 41 1 5/8 7.2 16 215-1641,N
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2400 7’ 10” 40 1 1/4 10 23 215-2440,N
Hex25 x 159 mm (1” x 6 1/4”) Shank,
2400 7’ 10” 38 1 27/64 10 23 215-2438,N
Chisel Bit Type
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2400 7’ 10” 36 1 1/2 10 23 215-2436,N
2400 7’ 10” 32 1 37/64 10 23 215-2432,N
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3200 10’ 6” 40 1 19/64 14 30 215-3240,N
3200 10’ 6” 35 1 3/8 14 30 215-3235,N
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3200 10’ 6” 33 1 37/64 14 30 215-3233,N
3600 11’ 10” 35 1 3/8 15 34 215-3635,N
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4000 13’ 1” 35 1 3/8 17 37 215-4035,N
How to order?
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Guide Tips for Integral Drill Steels
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To optimize the performance of integral drill steels, attention should be paid to:
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1. Choose suitable integral drill steels according to different work condition: cross bit type for hard, abrasive and
easy-stuck rock formation, while chisel bit type for soft formation.
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2. Drill stably and turn down the work pressure when open a new hole, then turn up the pressure to normal level
after drill to 150mm deep; or it may lead to carbide damage, due to partially over loaded.
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3. When need to drill to more than 2000mm deep holes, using series integral drill steels will be necessary to
improve service life of each, among which the short drill steels are for opening new holes while longer steels for
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drilling deeper.
4. Adjust the output of the compressor depend on different rock formation. Keep normal rotary speed and high
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penetration, and make sure the drill steel is straight and the flushing is normal.
5. When bulk of premature failure (failure in shank, collar, or rod breakage, etc.) arise, please stop using all the rest
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drill steels and then notify us promptly with the following information:
1) Air compressor brand and model, normal and maximum pressure output, storage capacity and quantity of
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3) Rock formation type and hardness (with uniaxial compressive strength or Protodyakonov hardness scale);
work site condition: surface, underground, tunnel or other); drill-hole depth and drilling methods: down,
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Plug-Hole Integral Steels
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The plug hole integral drill steel is widely used in stone pit field to drill small holes. Because of the integration of
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the drilling rods and drilling bits, it can be matched directly with rock drills without shank adapter or coupling
sleeve, these advantages avoid the wastage of energy, and improve the drilling efficiency remarkably.
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Length Head Diameter Turned Length Weight
Plug Hole Integral Steels Part No.
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mm Inch mm Inch mm Inch Kg Lb
210 8 1/8 17 21/32 150 6 0.7 1.54 216-2117
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210 8 1/8 20 25/32 150 6 0.7 1.54 216-2120
210 8 1/8 22 7/8 150 6 0.7 1.54 216-2122
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260 10 15/64 20 25/32 200 7 7/8 0.8 1.76 216-2620
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260 10 15/64 22 7/8 200 7 7/8 0.8 1.76 216-2622
300 11 13/16 20 25/32 240 9 29/64 0.8 1.76 216-3020
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11 1/4 22 7/8 250 9 27/32 0.9 1.98 216-3122
340 13 25/64 20 25/32 280 11 1/32 1 2.2 216-3420
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370 14 9/16 20 7/8 310 11 1/4 1 2.2 216-3720
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Taper Drilling Tools
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Tapered drill equipment also provides a
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hexagonal chuck section to provide leverage
for the rotation chuck bushing, which usually
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has a forged collar to maintain the proper
shank striking face position in the rock drill,
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and match a tapered bit at the socket end.
With higher faster penetration, straighter
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holes, longer service life and lower cost per
meter drilled than integral steel, tapered drill equipment is grabbing market share from integral drill steel,
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Different rock formations and rock drills require different taper angles. When drilling with high impact hydraulic
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rock drills in medium-hard to hard and abrasive rock formations, a wide taper angle is normally used. Taper angles
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of 11º and 12º are normally used on modern drill rigs. For low impact rock drills and softer rock formations, a
narrow taper angle of seven degrees is used. A 7º angle can also be used if bit spinning is a problem when using 11
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and 12-degree equipment. In addition, a 4.8º (also 4º46’) angle is ideal for soft rock when you're using pneumatic
or hydraulic drill rigs - to prevent bits from spinning or becoming detached.
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Acedrills’ tapered steel lengths available from 600mm (2’) to 11,200mm (36’ 8”), (measured from the collar to the
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tapered end). Holes are typically drilled in 0.6 m increments to accommodate the air-leg feed length. Besides, we
also offers various cutting structures design configurations, include chisel bits, cross bits and button bits, for an
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extensive and diverse selection. These designs can be used in a variety of rock formations for maximum
productivity, high penetration rate and long service life.
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The table shown below indicates some of the most commonly used and produced taper drive drill equipments,
including chisel bits, cross bits, button bits and taper drill rods, for those tools of other specifications, please contact
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us:
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mm inch of rock H. × W. Kg Lb Kg Lb
28 1 7/64 10-14 13×8 7° 0.19 0.42 114-0728-32,M
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34 1 11/32 10-14 13.5×8 7° 0.27 0.6 114-0734-05,M 0.27 0.6 114-0734-36,M
36 1 27/64 8-12 13.5×8 7° 0.3 0.66 114-0736-06,A
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36 1 27/64 10-14 13.5×8 7° 0.3 0.66 114-0736-07,M 0.29 0.64 114-0736-37,M
38 1 1/2 8-12 13.5×8 7° 0.33 0.73 114-0738-08,A
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38 1 1/2 10-14 13.5×8 7° 0.33 0.73 114-0738-09,M 0.34 0.75 114-0738-38,M
38 1 1/2 8-12 15×9 7° 0.33 0.73 114-0738-10,A
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38 1 1/2 10-14 15×9 7° 0.33 0.73 114-0738-11,M
40 1 37/64 8-12 13.5×9.2 7° 0.38 0.84 114-0740-12,A
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40 1 37/64 10-14 13.5×9.2 7° 0.38 0.84 114-0740-13,M 0.4 0.88 114-0740-39,M
40 1 37/64 14-16 13.5×9.2 7° 0.38 0.84 114-0740-14,N
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40 1 37/64 16-18 13.5×9.2 7° 0.38 0.84 114-0740-15,E
40 1 37/64 8-12 15×9.8 7° 0.38 0.84 114-0740-16,A
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41 1 5/8 10-14 13.5×9.2 7° 0.41 0.9 114-0741-40,M
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42 1 2/3 8-12 13.5×9.2 7° 0.41 0.9 114-0742-20,A
42 1 21/32 10-14 13.5×9.2 7° 0.41 0.9 114-0742-21,M 0.43 0.95 114-0742-41,M
42
42
1 21/32
1 21/32
14-16
16-18
13.5×9.2
13.5×9.2
7°
7°
0.41
0.41
s. 0.9
0.9
114-0742-22,N
114-0742-23,E
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42 1 21/32 8-12 15×9.8 7° 0.41 0.9 114-0742-24,A
42 1 21/32 10-14 15×9.8 7° 0.41 0.9 114-0742-25,M
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How to order?
Bit Diameter + Taper Degree + Socket Diameter
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Notes:
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1. The ordinary connection taper degree is 7º, customized degrees are also available, such as: 4.8º, 6º, 11º, 12º;
2. The ordinary taper diameter is 23mm, 24mm or other dimensions are also available if upon customers’ request;
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3. Carbide alloy grades: there are usually A, M, N and E types, which should be selected depend on the rock
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formation situation, and you could refer to the recommended table in the following:
4. All carbide inserts also come with three designs in height for option: high, medium, short.
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Carbide Alloy Grades Recommended Table
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Alloy Protodyakonov
Formation Types Rock Types Recommended Sites
Grade Hardness Scale (f)
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soft rock, Limestone, Migmatitic granite, Coal mine, Quarry, some metal mine
A f<13
medium-hard Gneiss etc.
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Granite, Magnitite, Poor iron, Gold, Iron, Copper mine, engineering
M Hard to very hard f<16
Quartzite construction etc.
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very hard, and Hard quartzite, Hematite, Hard Metal mine and Engineering
N f=16~17
abrasive sandstone construction etc.
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Hard rock, very hard Magnitite, Hard quartzite, silicified Gold, Iron, Copper and nonferrous
E f<18
and extremely hard rock, Hard granite etc. metals mine etc.
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Diameter
Tip size
Flushing hole
7° Taper
s. 11° Taper 12° Taper
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(mm) Weight Weight Weight
Part No. Part No. Part No.
mm inch H. × W. Front Side Kg Lb Kg Lb Kg Lb
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32 1 1/4 12×8 1 2 0.3 0.7 113-0732-02 0.3 0.66 113-1132-03 0.3 0.66 113-1232-03
33 1 19/64 12×8 1 2 0.3 0.7 113-0733-03 0.32 0.71 113-1133-04 0.32 0.71 113-1233-04
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36 1 27/64 12×8 1 2 0.4 0.8 113-0736-06 0.39 0.86 113-1136-06 0.39 0.86 113-1236-06
38 1 1/2 12×8 1 2 0.4 1 113-0738-07 0.43 0.95 113-1138-07 0.43 0.95 113-1238-07
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Notes:
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1. The ordinary connection taper degree is 7º, 11º and 12º, other degrees like 4.8º and 6º are also available;
2. The ordinary taper diameter is 23mm, 24mm or other dimensions are also available if upon customers’ request.
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Taper Short Skirt Button Bits:
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No. × button diameter
Diameter Flushing hole Weight 7° Taper 11° Taper 12° Taper
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(mm)
mm inch Front Gauge Angle Front Side Kg Lb Part No. Part No. Part No.
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28 1 7/64 1×7 3×7 20° 1 1 0.2 0.44 111-1228-1301,S
28 1 7/64 1×7 4×7 35° 1 1 0.2 0.44 111-1228-1402,S
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29 1 9/64 1×7 3×7 40° 1 1 0.21 0.46 111-1229-1303,S
30 1 3/16 1×7 3×7 40° 1 1 0.22 0.49 111-1230-1304,S
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30 1 3/16 1×7 4×7 35° 1 1 0.22 0.49 111-1230-1405,S
32 1 1/4 1×8 3×8 35° 1 1 0.24 0.53 111-0732-1301,S
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33 1 19/64 2×7 4×7 40° 1 1 0.25 0.55 111-1133-2403,S
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33 1 19/64 2×7 5×7 35° 2 1 0.26 0.57 111-0733-2502,S 111-1233-2507,S
34 1 11/32 2×7 4×7 40° 1 1 0.29 0.64 111-0734-2403,S 111-1134-2404,S
34 1 11/32 2×7 5×7 35° 1 1 0.33
s.0.73 111-1234-2508,S
35 1 3/8 2×7 5×7 35° 1 1 0.33 0.73 111-1135-2505,S
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35 1 3/8 2×7 5×8 35° 1 1 0.33 0.73 111-0735-2504,S 111-1135-2506,S 111-1235-2509,S
35 1 3/8 2×7 5×9 35° 1 1 0.33 0.73 111-1235-2510,S
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42 1 21/32 1×8 3×9 30° 1 1 0.43 0.95 111-0742-1314,S
42 1 21/32 1×9 3×10 30° 1 1 0.43 0.95 111-0742-1315,S
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42 1 21/32 1×9 3×9 35° 1 1 0.43 0.95 111-0742-1316,S
42 1 21/32 2×8 5×9 35° 1 1 0.43 0.95 111-0742-2517,S
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Taper Long Skirt Button Bits
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Diameter
No. × button diameter
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(mm)
Kg Lb
mm inch Front Gauge Angle Front Side Part No. Part No. Part No.
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33 1 19/64 2×7 5×7 35° 1 1 0.31 0.68 112-0733-2502,S 112-1133-2502,S
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33 1 19/64 2×7 5×7 40° 2 1 0.31 0.68 112-1233-2503,S
33 1 19/64 2×7 6×7 35° 1 1 0.31 0.68 112-1233-2602,S
33
35
1 19/64
1 3/8
2×7
2×7
6×7
5×7
40°
40°
2
2
1
1
0.31
0.35
s.0.68
0.77
112-1133-2603,S
112-1235-2504,S
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35 1 3/8 2×7 5×8 35° 1 1 0.36 0.79 112-0735-2503,S
35 1 3/8 2×7 6×7 40° 2 1 0.35 0.77 112-1135-2604,S
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Diameter No. × button diameter(mm) Flushing hole Weight 11° Taper 12° Taper
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mm inch Front Gauge Angle Front Side Kg Lb Part No. Part No.
35 1 3/8 2×7 5×9 35° 1 1 0.38 0.84 112-1135-2507,S 112-1235-2507,S
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How to order?
Bit Diameter + Taper Degree + Socket Diameter + Skirt Length + Insert Configuration
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Notes:
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1. The ordinary connection taper degree is 7º, 11º and 12º, other degrees like 4.8º and 6º are also available;
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2. The ordinary taper diameter is 22 mm, other dimensions are also available if upon customers’ request;
3. Optional quantity of inserts: 4, 5, 6, 7 and 8 buttons;
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4. Skirt length comes with long skirt of 70mm (2 3/4") and short skirt of 50mm (1 31/32") for option.
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Taper Drill Rods:
Length Weight 7° Taper 11° Taper 12° Taper
Hex22 x 108 mm Shank Taper Rods
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mm Foot Kg Lb Part No. Part No. Part No.
500 1’ 8” 1.5 3.3 221-0507
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600 2’ 1.93 4.3 221-0607
610 2’ 2.2 4.9 221-0611 221-0612
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800 2’6” 2.54 5.6 221-0807
1000 3’3” 3.15 6.9 221-1007
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1200 3’9” 3.76 8.3 221-1207
1220 4’ 4.1 9 221-1211 221-1212
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1500 4’11” 4.68 10.3 221-1507
1600 5’3” 4.98 11 221-1607
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2200 7’2” 6.81 15 221-2207
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2300 7’6” 7.12 15.7 221-2307
2400 7’9” 7.42 16.4 221-2407
Hex22 x 108 mm Shank 2435 8’
s. 7.8 17.2 221-2411 221-2412
2500 8’2” 7.73 17 221-2507
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2600 8’8” 8.3 18.3 221-2607 221-2611 221-2612
3000 9’10” 9.25 20.4 221-3007
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Length Weight 7° Taper
Hex25 x 108 mm Shank Taper Rods
mm Foot Kg Lb Part No.
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1500 4’11” 5.9 13 222-1507
1600 5’3” 6.3 13.9 222-1607
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Hex25 x 108 mm Shank
1800 5’9” 7.1 15.7 222-1807
2000 6’7” 7.9 17.4 222-2007
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2500 8’2” 9.9 21.8 222-2507
3000 9’10” 11.9 26.2 222-3007
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4000 13’1” 15.8 34.8 222-4007
Length Weight 7° Taper 12° Taper
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Hex25 x 159 mm Shank Taper Rods
mm Foot Kg mm Part No. Part No.
1830 6’ 8 17.5 223-1812
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3655 12’ 15.3 33.6 223-3712
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3965 13’ 16.5 36.4 223-4012
4000 13’1” 16.1 35.5 223-4007
Hex25 x 159 mm Shank
4200
4270
13’9”
14’
s. 16.7
17.7
36.8
39.1
223-4207
223-4312
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4700 15’4” 18.9 41.7 223-4707
4880 16’ 20.2 44.4 223-4912
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Notes 1:
1. The ordinary connection taper degree is 7º, 11º and 12º, other degrees like 4.8º and 6º are also available;
2. The ordinary shank is Hex22 × 108mm, Hex25 × 159mm and other styles are also available if upon customers’
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request;
3. The rod length must be specified in order;
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4. In order to adapt to different rock conditions, the drill rod is selected by users.
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Taper Rods Grades Recommended Table:
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Grades Types Recommended conditions
1) Rock drills impact energy: ≥76J, typically model: YT28
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2) Drilling depth: ≥ 2.5 m (8’ 2 27/64”)
G III 3) Rock formations: very hard, hard, medium hard and soft rock
Superior
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KSW Protodyakonov Hardness Scale: f ≥ 15
Uniaxial Compressive Strength: ≥150 Mpa
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4) Replacements: G rod, G I rod
1) Rock drills impact energy: < 76 J, typically model: YT24
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2) Drilling depth: ≤2.5 m (8’ 2 27/64”)
3) Rock formations: Medium hard and soft rock
Normal GI
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1) Rock drills impact energy: < 76 J, typically model: YT24
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2) Drilling depth: ≤2.5 m (8’ 2 27/64”)
Economy G 3) Rock formations: Medium hard and soft rock
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Protodyakonov Hardness Scale: f <10
Uniaxial Compressive Strength: <100 Mpa
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Notes 2:
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When bulk of premature failure (failure and cracking in shank, rod broken etc.) arise, please stop using all the rest
taper rods and then notify us promptly with the following information:
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1) Air compressor brand and model, normal and maximum pressure output, storage capacity and the number of
rock drills that matched with this compressor;
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2) Rock drills brand and model, air pressure, air consumption and water pressure.
3) Rock formation type and hardness (with uniaxial compressive strength or Protodyakonov hardness scale);
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5) Drilling life of equivalent drill steels of other brands under same work condition;
6) Premature Failure Statistics: failure position, service life, quantity.
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