CBR Model

INYATSI CONSTRUCTION LTD.
CLIENT :
CONTRACT :
Contract No. :
Laboratory Request/Checklist Forms

Revision Status and Date
No. Description Doc No.
Rev-0 Rev-1 Rev-2 Rev-3 Rev-4 Rev-5 Rev-6 Rev-7 Rev-8 Rev-9 Rev-10
1 Atterberg Limits Sheet LD-01 1
2 Material Analysis Sheet LD-02 1
3 Dry Density/Moisture Relationship Sheet LD-03 1
4 Aggregate Analysis Sheet LD-04 1
5 Daily Moisture of Fine Aggregate Sheet LD-05 1
6 Relative Density Sheet LD-06 1
7 In-Place Field Dry Density (Sand Replacement)Sheet LD-07 1
8 Slump Checklist LD-08 1
9 Sand Analysis Sheet LD-09 1
10 Concrete Cube Test Sheet LD-10 1
11 Concrete Cube Test Results Register LD-11 1
12 Field Density (Nuclear) Sheet LD-12 1
13 Concrete Cube Bath Temperature Checklist LD-13 1
14 CBR Untreated Soils & Gravels LD-14 1
15 CBR Treated Soils & Gravels LD-15 1
16 Unconfined Compressive Strenght (UCS) Sheet LD-16 1
17 Material Summary Sheet LD-17 1
18 Unconfined Compressive Strenght (UCS) Summary Sheet LD-18 1
19 Dynamic Cone Penetrometer (DCP) Sheet LD-19 1
20 UCS Summary Sheet LD-20 1
21 Laboratory Test Request LD-21 1
22 Sample Register LD-22 1
23 Sieve Graphs LD-23 1
24 Grading Sheet for Sieve Analysis LD-24 1
25 Graph Sheet LD-25 1
26
Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1
Inyatsi Zambia Doc No.: ZR10-QA-RE-004-A00 Doc Status: Approved

Ref:IRB /________________/_______________
Atterberg Limits Req No
INYATSI ROADS ZAMBIA LTD

section
Contact: Contract Number: Date:
Location/Description: Sample number:
LIQUID LIMIT PLASTIC LIMIT CALCULATION

Container No LL.
Mass of container & wet material (g
Mass of container & dry material (g PL.
Mass of container (g
Mass of moisture (g PI.
Mass of dry material (g
% Moisture (%
Number of tabs (no
Trough No: Linear Shrinkage: (‫*אּ‬f)

Shrinkage(mm): (‫)אּ‬
LIQIUD LIMIT GRAPH

MOISTUR E C ONTENT (%)
N f
15 0.606
16 0.612
17 0.617
50 18 0.623
19 0.629
20 0.635
21 0.641
45 22 0.647
23 0.654
24 0.660
25 0.667
40 26 0.673
27 0.680
28 0.687
29 0.694
35 30 0.702
31 0.709
32 0.717
33 0.725
30 34 0.733
Row 22 35 0.741
25
20
15
10
0 5 10 15 20 25 30 35 40 45
NUMBER OF TAPS
Tested by (Lab):
Print Name Signature Date
Production (Site Agent):

Engineer (Consultants):
Inyatsi Zambia. Doc No.: IZM-QA-SP-001-A00 Doc Status: Approved

Ref:IRB /__________/____________
Indicator Analysis Sheet Req No

section
Site: Contact Number: Date:

Classification/Description:
Location: Lab Sample No:
1) Screen analysis
Accum Mass Retained (g)
Sieve size (mm) % Retained % Passing
Normal Macro
75.0
63.o
53.0
37.5
26.5
19.0
<19.0
TOTAL
13.2
9.5
6.7
4.75
2.00 a
0.425 b
0.075 c
<0.425
TOTAL c =[f x (b/100)]
Grading Modulus (300-[a+b+c])/100 =
2)
Determination of 0.075 mm Fraction

Container No
Mass of Fines Used (g) d
Mass Retained on (g) 0.250 mm
Mass Passing 0.075mm (g) e
% Passing 0.075 mm [(e/d)*100] (%) f
Tested by (Lab):
name signature Date

name signature Date
name signature Date

349 /E
Moisture Content/Dry Density Relationship Req No section
Site: Contract Number: Date:
Location/Description: Lab Sample No:
Material Type: Unstabilised Stabilised MDD:
Mass Taken: OMC:
% & Stabilising Agent: Cement Lime Other:
Compaction Method: Hand Machine
Compaction Type: MOD AASHTO NRB PROCTOR
Container No: A3 B11 A14 D80

v).% Water Added (%)
w).Millilitre Water Added (ml)
DRY DENSITY
Mould No:
a)Mass of Mould + Wet Soil (g)
b)Mass of Mould (g)
c).Mass of Wet Soil [a-b] (g)
d).Volume of Mould (m3)
e).Wet Density [(c/d)*1000] kg/m3
f).Apprx Dry Density
MOISTURE CONTENTS
Container No:
g)Mass of Container + Wet Soil (g)
h).Mass of Container + Dry Soil (g)
j)Mass of Container (g)
k).Mass of Wet Soil [g-j] (g)
l).Mass of Dry Soil [h-j] (g)
m).Mass of Water [k-l] (g)
n).Moisture Content [(m/l)*100] (%)
o)Hydroscopic Moisture [n-v] %
p).Dry Density [e/(100+n)]*100] (Kg/m3) 0 0 0 0
MOISTURE - DENSITY RELATIONSHIP CURVE

39
1
36
12
DRY DENSITY (kg/m3)DRY DENSITY (kg/m3)
Axis Title
0.9 33
30
0.8
10 27 1
24 Linear
0.7
21 (1)
8 2
0.6 18
Linear
15 (2)Row 54
0.5
6 12 3 Polynomial Row
(Row 54)
0.4 9 Linear 85
6 (3)
0.34
3 4
0.2
0
0 6 2 8 4 MOULDING
3 6 MOISTURE
2 8 4 CONTENT
6 6 (%) 2 8 4 9 6
2
0. 1. 1. 2. 3. 4. 4. 5. 6. 7. 7. 8. 9.
0.1
0 0 0 0
0 0 0 0
00
00 0.1 2 0.2 0.3 4 0.4 6 0.5 0.6 8 0.7 10
0.8 0.9 12 1
MOULDING MOISURE
MOULDING CONTENT
MOISTURE (%)
CONTENT (%)
Tested by (Lab):


Ref:IRB /___________/___________
Aggregate Analysis Sheet Req No
INYATSI CONSTRUCTION LTD

section
Site: Manzini - Mbhadlane Highway Lot 1 Contact Number: SZ 005 Date: 23/06/2017
Classification and size of aggregate: 19.0mm Concrete Stone

Supplier: KM8+500Lhs New Quarry Proposal Lab Sample No: L01
1) Screen analysis Material Status: *WASHED *UNWASHED *TICK WHERE APPROPRIATE
Cumulative %
Sieve size Mass retained % Mass retained % Passing Specification
retained
75,0
63,0
53,0
37,5
26,5 100 100 100
19,0 436.5 23.64 76.4 76 85 - 100
13,2 1214 65.74 10.61 11 0 - 30
9,5 160.1 8.67 1.96 2 0-5
6,7 17.5 0.95 1 1
4,75 6.7 0.36 0.64
2,36
2.00
1,18
0,600
0.425
0,300 a)
0.250
0,150 b)
0,075 c)
<0,075 or PAN ** 12 0.65 Not applicable
TOTAL
Initial Sample Mass = 1846.8 g Grading Modulus (300-[a+b+c])/100 =
** Dry mass of total sample before washing minus mass of fraction >0.075 mm after washing and drying.
2) Flakeness Index Test Sample Size g
Gauge Slot Width Mass Retained on Sieve Mass Passing Flakeness

Sieve Size (mm) (mm) (g) Slot (g)
-75.0 + 63.0 37.5
-63.0 + 53.0 31.5
-53.0 + 37.5 26.5
-37.5 + 26.5 18.75 411.4
-26.6 + 19.0 13.25 360.5
-19.0 + 13.2 9.5 188.7
-13.2 + 9.5 6.6 41.4
-9.5 + 6.7 4.75 2.6
-6.7 + 4.75 3.35
TOTAL A) 3000 1004.6
Flakeness Index [B/A]*100 = 33.5 %
Tested by (Lab): Thuthuka J Dlamini 26/06/2017

Site Agent): Sithembiso Mabaso


Inyatsi Construc Doc No.: Doc Status: Approved
Ref:IRB /___________/___________
Sieve Analysis Crusher Run Basecourse
Req No section
Classification and size of aggregate:
Total wt of sample taken:
Supplier/Location: Lab Sample No:
Sieve size mm Wt retained g % Mass retained % Passing Specification
53,0 100
37.5 100
26.5 84-94
19.0 71-84
13.2 59-75
4.75 36-53
2.00 23-40
0.425 11-24
0.075 4-12
Passing 0.075
Flakeness Index
Sieve Size (mm) 63 53 37.5 26.5 19 13.2 9.5 6.7
a Weight passing screen g

b Weight retained on
screen g
c Total weight of sample
(a+c)
d Flakeness index
e % Retained on screen
f Product d x e
Flakeness Index f/e = %
Grading Modulus = %
Tested by (Lab):


Inyatsi Zambia. Doc No.: IZM-QA-SP-004-A00 Doc Status:Approved
Ref:IRB/__________________/__________________
Daily Moisture of Fine Aggregates Req No section
Site: Contact Number:

Supplier/Source: Lab Sample No:
Sample dry % moisture Signature

Sample wet Adjustment Adjustment (kg) Remarks Signature
Sample No. Date Time Description weight (A - B) / water (l) sand (Changes made) (Lab
weight (A) (Operator)
(B) A*100 Technician)
Note: recommended to be taken every morning before the first batch.
Verified by:
name signature Date
Ref:IRB/______480____________/______E_________
Relative Density Req No

section
Description: Lab Sample No:
Location:
Container/Flask No: B
A MASS OF CONTAINER (FLASK),SOIL & WATER(g)

B MASS OF CONTAINER (FLASK) AND MATERIAL (g)
C MASS OF CONTAINER (FLASK) (g)
D MASS OF CONTAINER (FLASK) & WATER (g)
E MASS OF SOIL (g) B-C
F MASS OF WATER to fill empty flask (g) D-C
G MASS OF WATER WITH SOIL MATERIAL IN FLASK (g) A-B
H MASS OF WATER DISPLACED BY SOIL IN FLASK (g) F-G
I TEMPERATURE ( C)O
SG = [E/H]*1000kg/m3 = ________________kg/m3
Container/Flask No: C
A MASS OF CONTAINER (FLASK),SOIL & WATER(g)

B MASS OF CONTAINER (FLASK) AND MATERIAL (g)
C MASS OF CONTAINER (FLASK) (g)
D MASS OF CONTAINER (FLASK) & WATER (g)
E MASS OF SOIL (g) B-C
F MASS OF WATER to fill empty flask (g) D-C
G MASS OF WATER WITH SOIL MATERIAL IN FLASK (g) A-B
H MASS OF WATER DISPLACED BY SOIL IN FLASK (g) F-G
I TEMPERATURE ( C)O
SG = [E/H]*1000kg/m3 = ________________kg/m3
Average = kg/m
Tested By:
name signature date
Checked By:
name signature date

Inyatsi Zambia . Doc No.: IZM-QA-SP-006-A00 Doc Status: Approved
Ref:IRB/______________/____________
In-Place Field Dry Density (Sand Replacement)
Req No section
Description: Lab Sample No:
Location:
LHS C/L RHS C/L LHS

A SAMPLE LOCATION/CHAINAGE
B DEPTH OF HOLE (mm)
CONTAINER/BUCKET NO
C MASS OF CALIBRATED SAND (g)
D MASS OF RESIDUE (g)
E MASS IN LOWER FUNNEL & RING [C-D] (g)
F MASS RETRIEVED (g)
G MASS OF SAND LEFT IN RING (g)
H MASS OF TESTING SAND (g)
I MASS OF RESIDUE (g)
J MASS IN LOWER, RING & HOLE [H-I] (g)
K MASS IN HOLE [J-E] (g)
L POURED DENSITY OF SAND (kg/m3)
M VOLUME OF HOLE (m3)
CONTAINER NO
N MASS OF WET SOIL (g)
O MASS OF DRY SOIL (g)
P MASS OF WATER [N-O] (g)
Q MOISTURE CONTENT (%)
R WET DENSITY [N/K]*L (kg/m3)
S DRY DENSITY (kg/m3)
T MDD /SPECIFIC GRAVITY (kg/m3)
V FIELD DENSITY [S/T]*100 (%)
Tested by (Lab):

Signature Date
TMH1-A10(a)
Prepared by: Thuthuka Dlamini Issue Date: 09 September2014 Page: 1 of 1

Ref:IRB/_______________/_____________
Slump Checks Sheet Req No

section
Site: Contract Number:

Capacity: m3 Lab Sample No:
Class of
Date Time Slump mm Truck No. Structure Remarks
concrete
Tested by:
name signature date
Verified by:
name signature date

Ref:IRB / ___/
Sand Analysis Sheet Req No section

Supplier: Lab Sample No:
1) Screen analysis Material Status: *WASHED *UNWASHED *TICK WHERE APPROPRIATE
% Mass Cumulative %
Sieve size Mass retained % Passing Specification
retained retained
9.5
6.7
4.75
2.36
2.00
1.18
0.600
0.300
0.150
0.075
Pan **
TOTAL
Initial Sample Mass = g
** Difference between mass of original sample and residue after washing plus mass passing 0.075 sieve when sieved dry.
Finess Modulus =(adding of cumulative % of material retained on the standard sieve sizes 0.150 and coarser and dividing
the sum by 100)
Fineness Modulus (FM) = /100 =
2).Sedimentation test (for sand only)
Total weight grams
Volume in cm3 as indicated on measuring cylinder after 1 hour cm3
Silt content = =
X 60 Weight %
Tested by:
name signature Date
Verified by:
name signature Date

Ref:IRB/_____________/____________
Concrete Cube Test

Req No section
Site: Contract Number: 3 0

Area: Structure:
Supplier: Delivery date: 6
Concrete class/strength: 2 5 MPa. Stone size: 9 mm
Quantity: m3 Admixture type:
Vertical drop: Lab Sample No:

Depth of Layers:
Delivery
Note No:
Delivery: 1 st truck 2 nd truck 3 rd truck 4 th truck 5 th truck 6 th truck 7 th truck 8 th truck 9 th truck 10 th truck
Time
Slump 6 0
Testing:
Date made: 0 6 / 0 Time: Temperature: 2 3^ o
Specimen made by: Date dispatched to laboratory: 0 7 0 0 9
Slump Average
Cube No Date tested Age (days) (mm) Mass (kg) Max. Force (Kn) Strength (Mpa) strength (Mpa)
6 0 7 8 6 8 3 7 0. 2 5 6. 4
6 0 7 9 3 2 3 6 7. 0 3
. 4
Note: Failure of any cube to be reported to the Site Agent

Remarks:
Tested by (Lab):


Ref:IRB/_____________/___________
Req No section
Concrete Cube Test Results INYATSI ROADS ZAMBIA LTD

Area: Structure:
Supplier: Delivery date:
Concrete
Cube Class Slump Max. Force Density Strength
Marking Location/Structure (Mpa) Date Made Date tested Age (days) (mm) Mass (kg) (Kn) (kg/m3) (Mpa)
Total Avg
Materials per batch

Cement Kg
Water L
Sand Kg
Coarse Aggregate Kg
Specimen tested by:

Print Name Signature
Results reviewed by:
Print Name Signature

Concrete Cube Test Result Register Page._______OF_________

7 Day Results 28 Day Results
Required
IRB Req Concrete Density Slump
Date Casted
No:
Cube No: Lab No. Structure & Location
Class
Mass (kg)
(kg/m3) (mm) Test Date: Force (KN)
Strenght
Test Date: Force (KN)
Strenght Mix Proportions
(Mpa) (Mpa) (Mpa)
Ref:IRB/___________/____E____________
Field Density Test Req No

section
Site: MANZINI-MBHADLANE LOT 1 Contract Number: SZ005
Location: BENNET FARM SR KM 0+385 Date: ### 23/08/2017
Operator Number of Troxler Test: 4
Material Source: % & Stabilising agent: N/A
Material Type : LIGHT BROWN GRAVEL Optimum Moisture Content (OMC): 7.0 %
Mod.AASHTO### 2031 Standard Density Count: 2325
Troxler calibration status: Moisture Standard (M.S.): ### 9.1
Troxler No: Number of Layers: 2nd FILL
Test details: INBETWEEN M/HOLE 10 & 13 LHS

Test
Chainage/ Depth Wet density Dry Density Compaction Compaction Accessibility:
Offset (m) (mm) Position (kg/m3) (kg/m3) Moisture % Required (%) Achieved (%) Pass/Fail
1 150 RHS 1939 1855 4.6 90.0 91.3
2 150 CL 2033 1959 3.8 90.0 96.5
3 150 CL 2041 1959 4.2 90.0 96.5
4 150 LHS 2132 2043 4.3 90 100.6
Note: Any failure to be reported to the Site Agent

Remarks/Sketch:
Tested by (Lab):

Engineer (Consultants): ###


Ref:IRB/____________/____________
Concrete Cube Bath Temperature Checklist
Req No section
Cube bath number: Site: Contract Number:
Concrete cube bath temperatures are to be checked twice daily, once in morning and once in
the afternoon.
Required temperature: 22- 25 o

C
Morning Afternoon Technician Site Agent/Eng.
Remedial actions (if
Date Time Temp. Time Temp. necessary) Signature Signature
Note: Site Agent / Site Engineer to verify temperatures weekly only

4
California Bearing Ratio (CBR) of Untreated Soils & Gravels Test Sheet Req No section
Moisture Content Data:
HYDROSCOPIC M. C M. C. AFTER MIXING

Tin No. Tin No. T24 T30
Mass of Tin & Wet Soil (g) Mass of Tin & Wet Soil (g) 382.5 477.8
Mass of Tin & Dry Soil (g) Mass of Tin & Dry Soil (g) 354.8 442.1
Mass of Tin (g) Mass of Tin (g) 94.6 94.8
Mass of Water (g) Mass of Water (g) 27.7 35.7
Mass of Dry Soil (g) Mass of Dry Soil (g) 260.2 347.3
% Water of (%) % of Water 10.65% 10.28%
Avrg Moisture Cont (%) a Avrg Moisture Cont (%) b 10.46%
c). Max. Dry Density: 1755 kg/m3 g). Moisture to Add: 10 % (d -a)
d). Optimum Moisture Content: 10.6 % h). Mass of Dry Soil: 17845 g.[(f/100+a)*100]
e). Max Wet Density: 1941 kg/m3 [(c*(100+d)/100] j). Water Addition: ml. [h*g/100]
f). Mass of Air Dry Material: g h). Other:
Compaction Data:
Compaction Effort Mod AASHTO NRB Std Proctor

J).Mould No
k).Mould Volume/Factor kg/m3
l).Mass of Mould & Wet Material g
m).Mass of Mould g
n).Mass of Wet Material (I-m) g
o).Wet Density [(n/k)*1000] kg/m3
p).Moisture Cont (after mixing) %
q).Dry Density [(o/(100+p)*100] kg/m3
% Compaction [(q/c)*100] %
Date Prepared:…………………….. Date Immersed in Water:……………………… Date Tested:………………………
Expansion Data:
Mould No
Days 1 2 3 4 1 2 3 4 1 2 3 4
Dial Gauge Reading
Initial Dial Gauge Reading
Swell
% Swell (Expansion)
Penetration Data
Mould No
Penetration/Depht (mm) Load Reading (KN)
0.000 0.00 0.00 0.00
0.635 0.12 0.08 0.04
1.270 0.14 0.10 0.06
1.905 0.20 0.14 0.08
2.540 W 0.31 0.16 0.1
3.175 0.36 0.21 0.14
3.810 0.39 0.31 0.16
4.445 0.46 0.4 0.2
5.080 y 0.57 0.44 0.24
5.715 0.64 0.51 0.29
6.350 0.7 0.58 0.32
6.985 0.73 0.69 0.36
7.620 z 0.81 0.72 0.42
8.255 0.91 0.77 0.57
8.889 0.99 0.82 0.64
9.525 1.02 0.86 0.70
CBR (%)
Tested by (Lab):

Inyatsi Zambia. Doc No.: ZR10-QA-SP-002-A00 Doc Status: Approved
CBR CURVE DATA
BEARING RATIO AT
CURVE AVERAGE CBR %
2.54 mm 5.08 mm 7.62 mm
[100*(w/13.344)] [100*(y/20.016)] [100*(z/25.354)]
A
2.32 2.85 3.19 2.789 2.32
B
1.20 2.20 2.84 2.079 1.20
C
0.75 1.20 1.66 1.202 0.75
A
1.20
1.00
0.80
Axis Title
0.60
0.40
0.20
0.00
0.000 2.000 4.000 6.000
Axis Title
8.000 10.000 12.000
Prepared by: Thuthuka Dlamini Issue Date: 09 Septrember 2014 Page: 2 of 2

Ref:IRB :_______________/_________________
California Bearing Ratio(CBR) Treated Material Test Sheet Req No section


Tin No. Tin No.
i).Mass of Tin & Wet Soil (g) vii).Mass of Tin & Wet Soil (g)
ii).Mass of Tin & Dry Soil (g) viii).Mass of Tin & Dry Soil (g)
iii).Mass of Tin (g) x).Mass of Tin (g)
iv).Mass of Water [i-ii] (g) xi).Mass of Water [vii-viii] (g)
v).Mass of Dry Soil [ii-iii] (g) xii).Mass of Dry Soil [viii-x] (g)
vi).% Water of [(iv/v)*100] (%) xiii).% of Water [(xi/xii)*100] %
Avrg Air Dry Moisture Cont (%) a) Avrg Moisture Cont (%) b)
Preparation Data:
c). Max. Dry Density:……………………………..kg/m3 f). Mass of Air Dry Material:…………………………..g
d). Optimum Moisture Content:……………………% g). Moisture to Add:……………………….% (d -a)

e). Max Wet Density:……………………kg/m3 [(c*(100+d)/100]
Mould No
h).Mould Volume/Factor kg/m3
j).Mass of Wet Material to Fill Mould (e*h)*% comp g
k).Mass of Air Dried Soil g
Air Dry Moisture Content (Hydroscopic) %
m).Mass of Dry Soil (100*j)/100+a) g
Type of Stabilizer
n).Stabilising Content %
o).Mass of Stabilizing Content to Add [m*(n/100)] g
Mass of Water to Added (k+o)*g/(100+a) ml
Compaction Data:CBR

Mould No
p).Mould Volume/Factor kg/m3

q).Mass of Mould & Material g
r).Mass of Mould g
s).Mass of Wet Material (q-r) g
t).Wet Density [(s/p)*1000] kg/m3
u).Comp Moisture Content (m/c after mixing) %
v).Dry Density [(t/(100+u)*100] kg/m3
Compaction % [(v/c)*100] %
Tested By:
name signature date
Verified by:
name signature date
TMH1-MTHD A14
Prepared by: Thuthuka Dlamini Issue Date: 09 September2014 Page: 1 of 3

CBR CURVE DATA
A B C AVERAGE CBR %
BEARING RATIO AT
2.54 mm [100*(w/13.344)]
5.08 mm [100*(y/20.016)]
2.54 mm [100*(z/25.354)]
CBR CURVE
LOAD (KN)
0 I I I I I I I I I I I I
(A) 0 0.635 1.27 2.54 3.81 5.08 6.35 7.62 8.89
(B) 0 0.635 1.27 2.54 3.81 5.08 6.35 7.62 8.89
(C ) 0 0.635 1.27 2.54 3.81 5.08 6.35 7.62 8.89
DEPTH OF PENETRATION (mm)
TMH1-MTHD A8

CBR-DRY DENSITY Relationship Form
1000
1000
900
800 900
800
700
700
600
600
500 500
400 400
300 300
200 200
100 100
90 90
80 80
70 70
60 60
50 50
40 40
CBR
30 30
20 20
10 10
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
1
1
DRY DENSITY (kg/m3)
CBR CURVE DATA
CBR @ 100% CBR @ 98% CBR @ 97% CBR @ 95% CBR @ 93% CBR @90%

Ref:IRB :______________/_____E___________
Unconfined Compressive Strenght (UCS) Test Sheet Req No section

Sample Sourec:

Tin No. Tin No.
Mass of Tin & Wet Soil (g) Mass of Tin & Wet Soil (g)
Mass of Tin & Dry Soil (g) Mass of Tin & Dry Soil (g)
Mass of Tin (g) Mass of Tin (g)
Mass of Water (g) Mass of Water (g)
Mass of Dry Soil (g) Mass of Dry Soil (g)
% Water of (%) % of Water
Avrg Air Dry Moisture Cont (%) a) Avrg Moisture Cont (%) b)
Preparation Data:
Kg/m3
c). Max. Dry Density:……………………………..kg/m3
f). Mass of Air Dry Material:…………………………..g
d). Optimum Moisture Content:……………………% g). Moisture to Add:……………………….% (d -a)
e). Max Wet Density:……………………kg/m3 [(c*(100+d)/100]
Mould No
h).Mould Volume/Factor kg/m3
j).Mass of Wet Material to Fill Mould (e*h)*% comp g
k).Mass of Air Dried Soil g
Air Dry Moisture Content (Hydroscopic) %
m).Mass of Dry Soil (100*j)/100+a) g
Type of Stabiliser
n).Stabilising Content %
o).Mass of Stabilising Content to Add [m*(n/100)] g
Mass of Water to Added (k+o)*g/(100+a) ml
Compaction Data:UCS
Mould No
Mould Volume/Factor kg/m3
Mass of Compacted Specimen/Material g
Moisture Content (m/c after mixing) %
Dry Density kg/m3
Compaction % (100*j)/100+a) %
Tested by (Lab):

Inyatsi Zambia. Doc No.: ZR10-QA-RE-008-A00 Doc Status: Approved

Ref:IRB :________________/________________
Unconfined Compressive Strenght (UCS) Test Results Req No section
Sheet INYATSI ROADS ZAMBIA LTD

Sample Source: Type of Stabilising Cont:
Max Dry Density(MDD): % of Stabiling Cont:
Optimum Most Cont(OMC):
Test Results:UCS
COMPACTION DATA COMPRESSIVE STRENGHT (Kpa)
Compactive Effort Dry Density Moisture Compaction Surface Area of Individual Average
Force (KN)
(kg/m3) Content (%) (%) Mould kg/m3 (Kpa) (Mpa)
Mod AASHTO (55x5 layers)
NRB (25x5 layers)
Std Proctor (55x3 layers)
Curve Data:
UCS Compaction Dry Density (kg/m3) Compressive Strenght (Mpa)
UCS @ 100%
UCS @ 98%
UCS @ 97%
UCS @ 95%
UCS @ 93%
UCS @ 90%
UCS GRAPH
COMPRESSIVE STRENGH
DRY DENSITY (kg/m3)
Tested by (Lab):


Ref:IRB /____________/____________
Material Summary Sheet Req No Section
Site: Date:
Description: Contract No.
PROPERTY
Chainage
Depth (mm)
Liquid Limit
ATTERBER
G LIMITS
Plastic Limit
Plasticity Index
Linear Shrinkage
Nominal Sive Size (mm) % Passing
53.0
37.5
26.5
GRADING
19.0
13.2
4.75
2.00
0.425
0.075
Grading Modulus (GM)
Max Dry Density (MDD)
Optimum Moisture Content (OMC)
CBR @ 100%
CBR @ 95%
CBR @ 93%
Swell
STRENGHT
UCS @ 100%
UCS @ 98%
UCS @ 97%
USC @ 95%
UCS @ 93%
UCS @ 90%
Type of Material/Class
Tested by (Lab):


Ref:IRB /____350_________/___E___________
UCS Summary Sheet Req No Section
Site: Contract No. Date:
Description:
PI of Parent % & Stabls UCS Strength(mpa) @ PI of Stabls Soil

Location Description of Material
Mat Agent 100% 97% 95% Mat Classification
SKETCH:
Link/Taxiway
Apron
F. Apron
extension
Tested by (Lab): ###



Ref:IRB /____347___/____E_____
UCS Summary Sheet Req No Section
Site: Contract No. Date:
Description:
PI of % & Stabls UCS Strenght (Mpa) @ PI of Soil

Location Description of Material
Parent Mat Agent 100% 97% 95% Stabls Mat Classification
SKETCH:
Tested by(lab)
name signature date

Ref:IRB /________________/______________
Laboratory Test Request Req No Section

Site: Project Number:
Date: Request No:
Details of Works Section / Location / Structure / Stockpile etc to be sampled & tested:
Layer Description (if applicable): From km: To km:

Layer thickness, mm (if applicable): Material Source (if applicable):
Test Position Type of Test

Ö : TICK where applicable
Test MDD/ Asphalt
No Chainage Density Mod Indicator CBR UCS Extracts Density Other - specify
1
2
3
4
5
6
7
8
9
Compressive strength on concrete cubes - if applicable (To be completed by Construction)

Number of Slump Required
Date cast Cube mark Age to be tested Origin of cubes
cubes measured strength
Required date and time for sampling : D D /M M /Y Y Y Y Time: H H M M
Production/contractor Received for LAB
Requested by: Received by:
Date: Date:
Time: Time:
White :Original to Production
Copy:Remain in book at Lab
Ref:IRB /________________/______________
Laboratory Test Request Req No Section
Site: Project Number:
Date: Request No:
Details of Works Section / Location / Structure / Stockpile etc to be sampled & tested:
Layer Description (if applicable): From km: To km:
Layer thickness, mm (if applicable): Material Source (if applicable):
Test Position Type of Test

Ö: TICK where applicable
Test MDD/ Asphalt
No Chainage Density Mod Indicator CBR UCS Extracts Density Other - specify
1
2
3
4
5
6
7
8
9
Compressive strength on concrete cubes - if applicable (To be completed by Construction)
Number of Slump Required
Date cast Cube mark Age to be tested Origin of cubes
cubes measured strength
Required date and time for sampling : D D /M M /Y Y Y Y Time: H H M M

Production/contractor Received for LAB
Requested by: Received by:
Date: Date:
Time: Time:
White :Original to Production

Copy: Remain in book at Lab

Inyatsi Zambia. Doc No.: IZM-QA-SP-021-A00 Doc Status Approved
Sample Register
PAGE :_________________/__________________

Atterberg Limits Strenght
Sample Layer/ Depht Offset MDD

Lab No. IRB Req No: Material Description Location/Km Type of Test OMC (%) GM CBR @ CBR CBR UCS @ UCS @ UCS @ Sampled By:
Date: Structure (mm) (m) (kg/m3) LL PL PI
100% @ 95% @ 90% 100% 95% 90%

Sieve Graphs
0 0.075 0.15 0.30 0.60 1.18 2.36 4.75 9.50 13.20 19.00 26.50 37.50 53.00
Percentage Passing Lower
Spec
Percentage Passing Upper
P e rc e n ta g e s p a s s in g
Percentage Passing
100
90
80
70
60
50
40
30
20
10
0
0 .0 7 5
0 .1 5 0
0 .3 0 0
0 .6 0 0
2 .3 6 0
4 .7 5 0
9 .5 0 0
1 3 .2 0
2 6 .5 0
5 3 .0 0
1 .1 8 0
1 9 .0 0
3 7 .5 0
0
0
Opening of sieves

CUMULATIVE % PASSING
100
###
90
80
70
60
50
40
30
20
10
0
75,0
63,0
53,0
37,5
26.5
19,0
13,2
9,50
6,70
4,75
SIEVE SIZE (mm)
2,36
2,00
1,70
1,180
0,600
0,425
0,300
0,250
0,150
0,075
0,053
90
80
70
60
50
40
30
20
10
###
CUMULATIVE % PASSING
Prepared by: Thuthuka Dlamini Issue Date: 05 April 2013 Page: 2 of 2

Inyatsi Construction Ltd. Doc No.: C44-QA-RE-008-D01 Doc Status: Not Approved
Grading Sheet for Sieve Analysis
0. 7 5
10
75.0
63.0
53.0
37.5
31.5
26.5
13.2
109.5
6.7
0.
4.75
2.0
1. 8 Column
CZ
1 Column
0 10 20 30 40 50 60 70 80 90 10 CZ
0.60
0.50
0.425
19.0
0.30
0.20
0.50
0.1
0.08
0 . 07 5
0. 53
0. 1

Graph Sheet
2123 0.93774
2041 0.54711
1
1997 0.33994
0.9
f(x) = − 0.2989 x + 1.20606333333333 2090 -623.4949
2048 -610.9411
0.8 2027 -604.6642
1986 -592.4093
0.7 1944 -579.8555
1881 -561.0248
0.6
0.5
1060.466
0.4
0.3
0.2
0.1
0
2123 2041 1997

Ref:IRB /___________/___________
Average Least Dimension
Req No section
Site: Solwezi - Mwinilunga Road Contract Number: /48/13 Date: 9/9/2014

Classification and size of aggregate: 9.5mm Chipping Material
Supplier: Chililabombwe (Crusatek Quarry) Lab Sample No: ZR10
Material Status: 9.5 mm Stones 19mm Stones
Stone Sample Line 1 Line 2 Line 3 Line 4 Line 5
12 10.5 9.5 9.5 8.5

11 9 8 10 10
10 9 9 9.5 8.5
10.5 10.5 12 10.5 10
11 9 10 9.5 8.5
8.5 10.5 11 10 7.5
9.5 9 8 9 7.5
9 8.5 12 10 8
10 11 10 9.5 8.5
11 9 11 10.5 9
8 11 8 8.5 8
9 10.5 12 9.5 9
10.5 10 10.5 11 10
9.5 8.5 9.5 8 10.5
10 10.5 9.5 9.5 9.5
7.5 9 8.5 10.5 8.5
10.5 8.5 10.5 12 11
10 10.5 9.5 8.5 9
10.5 9 11.5 10 10
9.5 8.5 11.5 11 10.5
10.5 11 8 9.5 10
9 8 9.5 9.5 9
10.5 10.5 9.5 10.5 8.5
9 8.5 8.5 9 7.5
9.5 9 10.5 10 9
9 8.5 9.5 11 8.5
10 9 11.5 10 12
9.5 8.5 11.5 10.5 12.5
9 9 8 10 12
10 8.5 10 10.5 11.5
TOTAL 8.87
Tested by (Lab): Thuthiuka J Dlamini

QA (Site Engineer): Jatto Siame

Signature Date
4
California Bearing Ratio (CBR) of Untreated Soils & Gravels Test Sheet Req No section

Tin No. Tin No. T24 T30
Mass of Tin & Wet Soil (g) Mass of Tin & Wet Soil (g) 382.5 477.8
Mass of Tin & Dry Soil (g) Mass of Tin & Dry Soil (g) 354.8 442.1
Mass of Tin (g) Mass of Tin (g) 94.6 94.8
Mass of Water (g) Mass of Water (g) 27.7 35.7
Mass of Dry Soil (g) Mass of Dry Soil (g) 260.2 347.3
% Water of (%) % of Water 10.65% 10.28%
Avrg Moisture Cont (%) a Avrg Moisture Cont (%) b 10.46%
c). Max. Dry Density: 1755 kg/m3 g). Moisture to Add: 10 % (d -a)
d). Optimum Moisture Content: 10.6 % h). Mass of Dry Soil: 17845 g.[(f/100+a)*100]
e). Max Wet Density: 1941 kg/m3 [(c*(100+d)/100] j). Water Addition: ml. [h*g/100]
Compaction Data:

J).Mould No
k).Mould Volume/Factor kg/m3
m).Mass of Mould g
o).Wet Density [(n/k)*1000] kg/m3
q).Dry Density [(o/(100+p)*100] kg/m3
Date Prepared:…………………….. Date Immersed in Water:……………………… Date Tested:………………………
Expansion Data:
Mould No
Days 1 2 3 4 1 2 3 4 1 2 3 4
Dial Gauge Reading
Swell
% Swell (Expansion)
Penetration Data
Mould No
0.000 0.00 0.00 0.00
0.635 0.12 0.08 0.04
1.270 0.14 0.10 0.06
1.905 0.20 0.14 0.08
2.540 W 0.31 0.16 0.1
3.175 0.36 0.21 0.14
3.810 0.39 0.31 0.16
4.445 0.46 0.4 0.2
5.080 y 0.57 0.44 0.24
5.715 0.64 0.51 0.29
6.350 0.7 0.58 0.32
6.985 0.73 0.69 0.36
7.620 z 0.81 0.72 0.42
8.255 0.91 0.77 0.57
8.889 0.99 0.82 0.64
9.525 1.02 0.86 0.70
CBR (%)
Tested by (Lab):

CBR CURVE DATA
BEARING RATIO AT
CURVE AVERAGE CBR %
2.54 mm 5.08 mm 7.62 mm
[100*(w/13.344)] [100*(y/20.016)] [100*(z/25.354)]
A
2.32 2.85 3.19 2.789 2.32
B
1.20 2.20 2.84 2.079 1.20
C
0.75 1.20 1.66 1.202 0.75
Prepared by: Thuthuka Dlamini Issue Date: 09 Septrember 2014 Page: 2 of 2


Tin No. Tin No.
Mass of Tin & Wet Soil (g) Mass of Tin & Wet Soil (g)
Mass of Tin & Dry Soil (g) Mass of Tin & Dry Soil (g)
Mass of Tin (g) Mass of Tin (g)
Mass of Water (g) Mass of Water (g)
Mass of Dry Soil (g) Mass of Dry Soil (g)
% Water of (%) % of Water
Avrg Moisture Cont (%) a Avrg Moisture Cont (%) b
c). Max. Dry Density: kg/m3 g). Moisture to Add: % (d -a)
d). Optimum Moisture Content: 10.6 % h). Mass of Dry Soil: g.[(f/100+a)*100]
e). Max Wet Density: kg/m3 [(c*(100+d)/100] j). Water Addition: ml. [h*g/100]
Compaction Data:

J).Mould No
k).Mould Volume/Factor
m).Mass of Mould g
o).Wet Density [(n/k)*1000]
q).Dry Density [(o/(100+p)*100]
Date Prepared:…………………….. Date Tested:………………………
Expansion Data: Date Immersed in Water:……………………… Date Tested:………………………
Mould No
Days 1 2 3 4 1 2 3 4 1 2 3 4
Dial Gauge Reading
Swell
% Swell (Expansion)
Penetration Data
Mould No
0.000 0.00 0.00 0.00
0.635 0.12 0.08 0.04
1.270 0.14 0.10 0.06
1.905 0.20 0.14 0.08
2.540 W 0.31 0.16 0.10
3.175 0.36 0.21 0.14
3.810 0.39 0.31 0.16
4.445 0.46 0.4 0.2
5.080 y 0.57 0.44 0.24
5.715 0.64 0.51 0.29
6.350 0.7 0.58 0.32
6.985 0.73 0.69 0.36
7.620 z 0.81 0.72 0.42
8.255 0.91 0.77 0.57
8.889 0.99 0.82 0.64
9.525 1.02 0.86 0.70

CBR (%)

CBR Model

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INYATSI CONSTRUCTION LTD.

Laboratory Request/Checklist Forms

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1

Inyatsi Zambia Doc No.: ZR10-QA-RE-004-A00 Doc Status: Approved

INYATSI ROADS ZAMBIA LTD

Contact: Contract Number: Date:

Location/Description: Sample number:

LIQUID LIMIT PLASTIC LIMIT CALCULATION

Trough No: Linear Shrinkage: (‫*אּ‬f)

LIQIUD LIMIT GRAPH

Production (Site Agent):

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1

Inyatsi Zambia. Doc No.: IZM-QA-SP-001-A00 Doc Status: Approved

INYATSI ROADS ZAMBIA LTD

Site: Contact Number: Date:

Grading Modulus (300-[a+b+c])/100 =

Determination of 0.075 mm Fraction

Production (Site Agent):

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1

INYATSI ROADS ZAMBIA LTD

Site: Contract Number: Date:

Location/Description: Lab Sample No:

Material Type: Unstabilised Stabilised MDD:

Mass Taken: OMC:

% & Stabilising Agent: Cement Lime Other:

Compaction Method: Hand Machine

Compaction Type: MOD AASHTO NRB PROCTOR

Container No: A3 B11 A14 D80

p).Dry Density [e/(100+n)]*100] (Kg/m3) 0 0 0 0

MOISTURE - DENSITY RELATIONSHIP CURVE

Production (Site Agent):

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1

INYATSI CONSTRUCTION LTD

Classification and size of aggregate: 19.0mm Concrete Stone

1) Screen analysis Material Status: *WASHED *UNWASHED *TICK WHERE APPROPRIATE

Gauge Slot Width Mass Retained on Sieve Mass Passing Flakeness

Flakeness Index [B/A]*100 = 33.5 %

Tested by (Lab): Thuthuka J Dlamini 26/06/2017

Site Agent): Sithembiso Mabaso

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1

Site: Contact Number: Date:

Classification and size of aggregate:

Total wt of sample taken:

Supplier/Location: Lab Sample No:

Sieve size mm Wt retained g % Mass retained % Passing Specification

a Weight passing screen g

Flakeness Index f/e = %

Production (Site Agent):

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1

INYATSI ROADS ZAMBIA LTD

Site: Contact Number:

Sample dry % moisture Signature

Note: recommended to be taken every morning before the first batch.

INYATSI ROADS ZAMBIA LTD

Site: Contact Number: Date:

Description: Lab Sample No:

A MASS OF CONTAINER (FLASK),SOIL & WATER(g)

F MASS OF WATER to fill empty flask (g) D-C

G MASS OF WATER WITH SOIL MATERIAL IN FLASK (g) A-B

H MASS OF WATER DISPLACED BY SOIL IN FLASK (g) F-G

A MASS OF CONTAINER (FLASK),SOIL & WATER(g)

F MASS OF WATER to fill empty flask (g) D-C

G MASS OF WATER WITH SOIL MATERIAL IN FLASK (g) A-B

1) Screen analysis Material Status: WASHED UNWASHED *TICK WHERE APPROPRIATE

1) Screen analysis Material Status: WASHED UNWASHED *TICK WHERE APPROPRIATE