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conference paper 77

A high frequency SIMULINK model for PMSM


for a new sensorless rotor detection technique *

Ram Chandru and JG Zhu


Faculty of Engineering, University of Technology, Sydney, Australia

SUMMARY: A new concept of high frequency small-signal phase inductance (Lss) of Permanent
Magnet Synchronous Motor (PMSM) is defined in this paper. The Lss of a Soft Magnetic Composite
(SMC) motor was mapped in the experiment and the results were used to build a high frequency
SIMULINK model for the simulation of a new sensorless rotor detection scheme. A new sensorless
detection scheme is also proposed in this paper.

LIST OF SYMBOLS Sensorless rotor position detection has gained


increasing interest and much research has been
νs Line to neutral stator terminal voltage (V) conducted into this area over the last decade.
is Stator line current (I) Many different sensorless detection techniques
λ flux linkage (Wb) have been developed and reported over the years,
a few examples are given in (Johnson et al, 1999;
λpm flux linkage of permanent magnet (Wb)
Rajashekera & Kawamura, 1994; Lee & Pollock, 1992).
ω rotor speed (electrical) (rads-1) Of our particular interest, a rotor position sensorless
θ rotor angle (electrical) (rad) detection technique is required to allow ultra low
R rotor resistance (Ω) speed operation and startup with full torque. The
Ls synchronous inductance (H) most appropriate technique so far is the use of high
νh peak voltage of injected high frequency signal (V) frequency or pulse injection to detect the saliency of
the PMSM (Schroedl, 1996; Jang et al, 2001). Saliency
ih peak current of injected high frequency signal (I)
of the PMSM is mainly caused by two dominant
ωh frequency of injected high frequency signal (Hz) effects: Structural saliency such as the interior
permanent magnet synchronous motor (IPMSM), and
1 INTRODUCTION magnetic saturation of the stator, which appears in
all type of PMSMs. In this paper, a new small signal
The permanent magnet synchronous motor (PMSM) Lss is defined and a novel high frequency injection
has the advantage of high efficiency, high power technique is presented using the Lss principle.
density, and no wear-and-tear commutation brushes.
However, it relies on electronic commutation of the 2 DEFINITION AND SIGNIFICANCE OF LSS
inverter electronics to feed drive current to the correct
phase according to the rotor position. Rotor position For a Permanent Magnet Synchronous Motor
detection is usually by means of encoder attached to (PMSM), the basic electrical model can be represented
the motor shaft. Commonly use position encoders as:
are Hall-effect switch, optical disc absolute encoders

and angular resolvers. These position sensors are vs = Ris +
either very expensive and/or highly sensitive to dt (1)
environment factors such as temperature, noise and assuming λ is linear and = Lsis+λpmcosθ, then
vibrations etc. The elimination of these sensors would
di
be highly desirable for improved system reliability vs = Ris + Ls s − ωλ pm sin θ (2)
and cost reduction of the PMSM and its drive. dt
The assumption λ is linear ignored the saturation
* Paper presented at the Australasian Universities effect of the core material of the stator. In general,
Power Engineering Conference (AUPEC05), this approximation is acceptable when dealing with
Hobart, 2005. ‘large-signal’ drive current when modelling the

© Institution of Engineers, Australia 2007 Australian Journal of Electrical & Electronics Engineering, Vol 3 No 2

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78 “A high frequency SIMULINK model for PMSM for a new sensorless rotor…” – Chandru and Zhu

electrical-mechanical conversion of the motor. frequency injected sensorless rotor position detection
technique to be described later.
When the saturation of the core material is taken
into account, λ is no longer linear. Fig. 1 shows the
B-H curve of the Somaloy 500 material. Due to its 3 MEASUREMENT OF LSS
relatively ‘soft’ B-H characteristic, the assumption
of a linear λ over the operating range becomes In order to measure Lss, a small high frequency
inaccurate. The flux linkage λ(i,θ) is a function of the (500Hz) signal is superimposed onto the DC bias
instantaneous drive current is , and the position of phase current: Each of the phase windings were
the permanent magnet of the rotor θ; both quantities biased with a selected DC current, with a small AC
determine the magnetic bias of the operating point signal injected into phase A where its inductance is
of the material. being measured. The neutral point of the test motor is
brought out and Lss is measured against rotor position
d λ (i,θ ) ∂λ di ∂λ dθ and different DC bias. The experimental setup is
= ⋅ + ⋅
dt ∂i dt ∂θ dt (3) shown in Fig. 2. The experiment was conducted with
The small signal Lss is defined as the incremental different bias current levels from –4A to +4A at 1A
phase inductance due to the combination of intervals. The associated model to represent the Lss
structural and magnetic saturation saliency of the as a function of phase current i and rotor position θ,
motor stator. is expressed in a matrix form of Fourier series and
polynomial function (Cui et al, 2001):
d λ (i,θ )
Lss (i,θ ) = Lss a(i,θ) = I(ia)AP(θ) (5)
di (4)
where
I=[1 ia ia2 ia3 ia4 ia5],

⎡ 4.90259 −0.00237 −0.47703 0.00055 0.01546 0.0032 ⎤


⎢ −0.00022 −0.02395 −0.00048
⎢ 0.01087 0.00051 −0.00251 ⎥

A = ⎢ −0.01095 0.00038 0.00171 0.00013 0.00126 −0.00109 ⎥
⎢ ⎥
⎢ −0.00008 0.00069 0 0.00047 −0.00009 0.00082 ⎥
dB ⎣⎢ −0.00012 0 0.00016 0 −0.00008 0.00007 ⎦⎥

and

P=[1 cosθ cos2θ cos3θ cos4θ cos5θ]T

Lss b and Lss c are essentially identical except with θ


replace by (θ-2π/3) and (θ+2π/3).

L for blocking AC signal.


Hbias
Isignal AC
IA DC RA
dH ~ Vtest AC
DC source x 3 LA
Figure 1: B-H curve of Somaloy 500
PMSM
and the concept of Lss.
LB
LC
The combination of both the angular position of IB DC IC DC RB
the rotor magnet and the stator current creates RC
the magnetic bias Hbias that corresponds to certain
operating value of B in the stator core, as illustrated
in Fig.1. By injecting a small perturbation to Hbias
(dH) by means of a small high frequency ac current, Figure 2: Experimental step for the
the corresponding perturbation of B (dB) can be measurement of Lss.
measured in terms of an inductance value which is
defined as Lss. As seen in the figure, different Hbias Fig. 3 compares the experimental values of Lss versus
points yield different value of Lss. Therefore, each the model predictions. Equ. 5 allows the imple-
combination of instantaneous rotor position and mentation of a high frequency inductance model
current level corresponds to a unique value of Lss. of the PMSM for the purpose of high frequency
This unique property of Lss forms the basis of the high sensorless rotor detection technique.

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“A high frequency SIMULINK model for PMSM for a new sensorless rotor…” – Chandru and Zhu 79

4 INTRODUCTION TO A NEW CONCEPT detected and the sum and difference of the return hf
OF SENSORLESS ROTOR DETECTION current of the two phases, caused by the variation of
TECHNIQUE phase inductances Lss due to the saturation effects,
encode the position of the rotor. A simplified block
The proposed new sensorless rotor detection diagram of the proposed technique is shown in
technique makes use of a single phase high frequency Fig. 4a.
(hf) signal injected into one phase of the three phase With the high frequency detection circuit decoupled
windings. from the power circuit, the equivalent high frequency
The hf current of both of the other two phases are circuit is shown on Fig. 4b. The sum and difference of

Figure 3: Comparison of measured and modelling values of Lss a at various drive current.

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80 “A high frequency SIMULINK model for PMSM for a new sensorless rotor…” – Chandru and Zhu

filter

RA
ih b+ih c

LA
N Lss a

S LB
~ LC
vh
RB Lss b
RC Drive current
~ vh Lss c

filter filter ih c ih b

ih c ih b

Figure 4a: The simplified block diagram of the


new sensorless detection scheme. Figure 4b: The equivalent high frequency circuit.

the return high frequency current, (ihb+ihc) and


ia ib ic
(ihb-ihc), can be expressed as:
vh ( Lss c + Lss b )
ihsum = ihb + ihc =
ω h ( Lss a Lss b + Lss a Lss c + Lss b Lss c )
(6)
and
vh ( Lss c − Lss b )
ihdif = ihb − ihc =
ω h ( Lss a Lss b + Lss a Lss c + Lss b Lss c )
(7)

The high frequency model above was constructed


and used in the simulation in SIMULINK.

5 SIMULATION RESULTS
AND DISCUSSION

Simulation was carried out with the test motor


(Table 1), connected as a FOC drive, with a high
torque and low speed set up. The high frequency
model is designed as an additional module that
adds onto the existing PMSM SIMULINK model
solely for high frequency detection modelling. The
torque is setup such that the peak drive current into
the motor is approx 4A. The injected high frequency
is 500Hz with amplitude of 10Vp. Both the ihsum and
ihdif are monitored with respect to the rotor angle and
the simulation results are shown in Fig. 5. As shown Figure 5: Simulation results of stator current
in the results, both ihdif and ihsum are periodic function Lss a , ihsum and ihdif with respect to rotor
at twice the frequency of the rotor. ihdif crosses zero position.
at 0° and 180° rotor angle when ihsum is at its peak,

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“A high frequency SIMULINK model for PMSM for a new sensorless rotor…” – Chandru and Zhu 81

and at 90° and 270° rotor angle when ihsum is at its REFERENCES
minimum. Each pair value of ihdif and ihsum corresponds
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be addressed at startup. Various initial rotor position Position Detection of PMSM at Standstill Without
detection techniques have been presented and could Rotational Transducer, International Conference on
be integrated at a later stage (Parasiliti et al, 2000; Electric Machines and Drives IEMD’99, pp. 785 to
Tanaka et al, 2001; Chung et al, 1999). 787, May 1999.

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Table 1: Parameters of the SMC test motor. V S, Simulation of Non-linear Switched Reluctance
Motor Drives with PSIM, ICEMS, vol. 2, pp. 1061-
Core material Somaloy 500 1064, Aug 2001.

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Permanent Magnet NdFeB Mounted Permanent Magnet Motor without any
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introduced in this paper. This inductance is detected
with a superimposed high frequency measuring Schroedl, M, “Sensorless Control of AC Machines at
signal. The inductance varies with rotor angle and Low Speed and Standstill Based on the “INFORM”
the instantaneous drive current and a formula was Method,” 31st Conference Record of IEEE Industry
derived to express Lss. Applications Conference, IAS 1996., vol. 1, pp. 270
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A new concept of sensorless rotor detection is also
introduced in this paper. The concept is to detect
Tanaka, K, Yuzawa, T, Moriyama, R & Miki, I, Initial
the sum and different of the current of the high
Rotor Position Estimation for Surface Permanent
frequency injected signal off two motor phases.
Magnet Synchronous Motor, 36th Conference Record
With the derived formula for Lss , a high frequency
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pp. 2592 to 2597, 30Sep - 4Oct 2001.
additional module to SIMULINK. Simulations were
carried out to study the feasibility of the proposed
new sensorless detection scheme. It is shown from
simulation that the new scheme is feasible and further
experimental work to be carried out to develop this
new scheme.

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82 “A high frequency SIMULINK model for PMSM for a new sensorless rotor…” – Chandru and Zhu

RAM CHANDRU

Ram Chandru received his BSc and MSc degrees in UK from


University College London in 1984, and Bristol University in 1987
respectively. He has been working in the electronic industry in
Analogue Instrumentation and Switchmode Power Supplies. In 2003,
he returned to University of Technology, Sydney (UTS), Australia
to pursue his PhD degree in the area of intelligent motor drive
inverters.

JIAN GUO ZHU

Jian Guo Zhu received his B.E and M.E. degrees in China from
Jiangsu Institute of Technology in 1982 and Shanghai University of
Technology in 1987, respectively, and the PhD degree from University
of Technology, Sydney (UTS), Australia, in 1995. Currently, he is the
Professor of Electrical Engineering at UTS. His research interests are
electromagnetics and electrical machines and drives.

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