MUSE ED Elevator: Installation Manual

Part.
Car Frame Assembly

MUSE ED Elevator Ctrl. No. MUSE ED-IM-01-0
FOD Page 1/13

Overseas Support Team
Installation Manual Date Mar. 2009
Car Frame Assembly
Revision History
Rev. Prepared Checked Approved
Date Revision Contents
No. by by by
30 Mar Harold
0 Release YS Kim DH Kim
2009 Lee
Part. Car Frame Assembly
FOD Page 2/13

Index
1. Ceiling insertion _______________________________________________________ 3

1.1. Preparation _____________________________________________________________ 3
1.2. Ceiling insertion _________________________________________________________ 4
2. Car column assembly____________________________________________________ 5

2.1. Car column insertion _____________________________________________________ 5
2.2. Car column assembly _____________________________________________________ 5
3. Cross head assembly ____________________________________________________ 6

3.1. Insertion of crosshead_____________________________________________________ 6
3.2. Hoisting of cross head_____________________________________________________ 6
4. Ceiling assembly _______________________________________________________ 9

4.1. Connecting of hoisting tool for hoisting ______________________________________ 9
4.2. Ceiling hoisting _________________________________________________________ 10
4.3. Assembling of ceiling ____________________________________________________ 11
5. Car safety hand rail _____________________________________________________11

5.1. Installation of car top safety hand rail ______________________________________ 11
5.2. TOCI fixing ____________________________________________________________ 12
5.3. Installation of car inside safety handrail ____________________________________ 12
5.4. Toe board fixing ________________________________________________________ 13
5.5. Temporary guide shoe ___________________________________________________ 13

FOD Page 3/13

1. Ceiling insertion
1.1. Preparation
a. Carry the ceiling to bottom floor entrance for insertion
b. Apply hoisting sling to kick plate on car ceiling as below picture.
Check if the hooking is surely connected
Hoisting point
SWL
1.1T
SWL
1.1T
Wire sling (FIE00C388*A)

SWL: 1,100kg (D=10mm)
Quantity: 2EA
Front part of ceiling Rear part of ceiling
c. Ceiling load table.

Car width Car depth Ceiling Double ceiling Total
Capacity
(mm) (mm) (kg) (kg) (kg)
17(B) 1800 1450 115 60.1 175.1
17(C) 1900 1350 116.2 60.9 177.1
20(B) 2000 1500 124.7 62.9 187.6
20(C) 1800 1650 125.4 62.9 188.3
24(B) 2150 1600 138.1 66.4 204.5
24(C) 2000 1700 143.4 66.5 209.9
Safety
FOD Page 4/13

1.2. Ceiling insertion

a. Insert ceiling into Hoistway.
b. Check that front & rear side of ceiling while it is laid down to car floor.
Shackle
1.1T
SWL
(FIE00C265*C/2,000kg) 1.1
SW T
SWL
1.1T
L
SWL
1.1T
1.1
SW T
L
1. Use a shackle only for hoisting.

2. Check the sling status and its connection for hoisting
Caution 3. Slow down the ceiling on the car floor to prevent damage.
4. Do not stand at rear wall side of hoistway. Worker may get
an accident during hoisting
[Car floor insertion] [Ceiling insertion]

FOD Page 5/13

2. Car column assembly

2.1. Car column insertion
a. Bring the car column and insert into Hoistway.
b. Check the bolt holes direction for cross head assembly.
2.2. Car column assembly

a. Assemble the car column to car PLF on the car floor as below picture
b. Be careful that the ceiling is not damaged
Safety
FOD Page 6/13

3. Cross head assembly

3.1. Insertion of crosshead
a. Install work plate as below picture.
a) It must be installed from 1.5 m high rather than car floor.
b) It must not be interrupted when cross head is hoisted
b. After cross head assemble, remove the work plate for ceiling assemble
Footstool
Cross head
Footstool
3.2. Hoisting of cross head

a. Assemble the yellow bracket to cross head before hoisting.
Yellow bracket for ceiling fixing

Usage: assembling X-head and ceiling
Quantity: 4EA (4 edges)
Classification: Short bracket→Front side
Long bracket → Rear side
These brackets must be removed when

car panel is assembled
Yellow bracket for ceiling fixing

FOD Page 7/13

b. Remove the key lock plate from cross head.
The key lock plates are assembled from

factory but they must be removed.
Key lock plate
c. Bring the cross head to hall entrance.
Disassemble the cross head

cover for hoisting.
Load: 171.5 kg
d. Apply sling to hoisting points of cross head. (2 point)
Wire sling(FIE00C388*A) SWL

1.1T
SWL : 1,100kg(D=10mm)
SWL
1.1T
Quantity: 2EA
Hoisting point
1.1 L
SW
T
SWL
1.1T
FOD Page 8/13

e. Insert a cross head into hoistway
The clearance keeper device position should be
1.1T
SWL
positioned at machine side
CFDS switch is required to install at cross head

bottom before ceiling assembly.(Assembling is
1.1 L
SW
SWL
1.1T
T
Machine difficult because of narrow space)
side
1.1 L
SW
T
SWL
1.1T
CFDS setting
f. Lift up the cross head until top of car column and assemble together on the work
plate
Use full body harness, worker

may fall down into pit
1.1T
SWL
SWL
1.
1.1T
1T
SWL
1.
1T
SWL
1.1T
SWL
FOD Page 9/13

g. Check the vertical condition of car column.

h. Check the horizontal condition of crosshead
i. Tighten the bolt of car column (Top and bottom), The tighten torque is 234N.m±20%
j. Remove wire sling from cross head

k. Assemble the cross head cover again
l. Remove the working plate.
.
4. Ceiling assembly
4.1. Connecting of hoisting tool for hoisting
a. Apply hoisting tool and sling at ceiling (4 points)
No Part Capacity(kg)
1 Thimble 8mm
2 Shackle 1/2” 2,000
3 Shackle 1” 8,500
4 Link 1/2” 3,200
FOD Page 10/13

1.1T
SWL
1.1 L
S WL T
1.1
SW
T
1.1T
SWL
1.1T
SWL
SWL
1.1T
1.1T
SWL
SWL
1.1T
1.1 L
SW
T
SW T
1.1
L
Wire sling (FIE00C388*A)
SWL : 1,100kg(D=10mm)
Quantity: 4EA
1.1T
S WL
The ceiling must maintain horizontal condition during

Caution
hoisting
4.2. Ceiling hoisting

a. Lift up the ceiling until cross head
1 .1T
S WL
1
SWL
.1T
1 .1T
SWL
1 .1T
S WL
1 .1T
S WL
1.1T
SWL
1.1T
SWL
SWL
1.1T
1 .1T
S WL
FOD Page 11/13

4.3. Assembling of ceiling

a. Assemble ceiling to yellow fixing bracket of cross head
[Front side (2 points)] [Rear side (2 points)]
Use full body harness for assembling, worker may fall down into pit
b. Use safe ladder to access cross head from next floor of car assembling floor.
Capacity Speed(m/min) CH(mm) DIMI(mm) Floor height(Reference floor)
2300 2855
Apt:2600-2900
17-24 60∼105 2450 3005
Building:4000-5000
2600 3155
Note1)DIMI: Total height of Car column (Upright)
c. Remove slings from ceiling after ceiling fixing
5. Car safety hand rail

5.1. Installation of car top safety hand rail
FOD Page 12/13

5.2. TOCI fixing
5.3. Installation of car inside safety handrail

a. Assemble the car inside safety handrail
b. The height of 1st safety hand rail is 500mm from car floor
c. The height of 2nd safety hand rail is 1000mm from car floor
FOD Page 13/13

5.4. Toe board fixing

a. Assemble the toe board at car floor.
5.5. Temporary guide shoe

a. Install the car top temporary guide shoe as below

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Part.

Car Frame Assembly

FOD Page 1/13

Car Frame Assembly

FOD Page 2/13

1. Ceiling insertion _______________________________________________________ 3

1.2. Ceiling insertion _________________________________________________________ 4

2. Car column assembly____________________________________________________ 5

2.2. Car column assembly _____________________________________________________ 5

3. Cross head assembly ____________________________________________________ 6

3.2. Hoisting of cross head_____________________________________________________ 6

4. Ceiling assembly _______________________________________________________ 9

4.2. Ceiling hoisting _________________________________________________________ 10

4.3. Assembling of ceiling ____________________________________________________ 11

5. Car safety hand rail _____________________________________________________11

5.2. TOCI fixing ____________________________________________________________ 12

5.3. Installation of car inside safety handrail ____________________________________ 12

5.4. Toe board fixing ________________________________________________________ 13

5.5. Temporary guide shoe ___________________________________________________ 13

FOD Page 3/13

Check if the hooking is surely connected

Wire sling (FIE00C388*A)

Front part of ceiling Rear part of ceiling

c. Ceiling load table.

FOD Page 4/13

1.2. Ceiling insertion

1. Use a shackle only for hoisting.

[Car floor insertion] [Ceiling insertion]

FOD Page 5/13

2. Car column assembly

2.2. Car column assembly

FOD Page 6/13

3. Cross head assembly

3.2. Hoisting of cross head

Yellow bracket for ceiling fixing

These brackets must be removed when

Yellow bracket for ceiling fixing

FOD Page 7/13

b. Remove the key lock plate from cross head.

The key lock plates are assembled from

Key lock plate

c. Bring the cross head to hall entrance.

Disassemble the cross head

d. Apply sling to hoisting points of cross head. (2 point)

Wire sling(FIE00C388*A) SWL

FOD Page 8/13

e. Insert a cross head into hoistway

The clearance keeper device position should be

CFDS switch is required to install at cross head

Machine difficult because of narrow space)

Use full body harness, worker

FOD Page 9/13

g. Check the vertical condition of car column.

j. Remove wire sling from cross head

FOD Page 10/13

The ceiling must maintain horizontal condition during

4.2. Ceiling hoisting

FOD Page 11/13

4.3. Assembling of ceiling

[Front side (2 points)] [Rear side (2 points)]

Note1)DIMI: Total height of Car column (Upright)

c. Remove slings from ceiling after ceiling fixing

5. Car safety hand rail